标准化工作ppt课件

1、p.10SGM CONFIDENTIAL Issue Date: January 1997整理课件ying Fuzhuo:p.11SGM CONFIDENTIAL Issue Date: January 1997整理课件Cartoon of 5 team members in a boat rowing in different directions (p013) Cartoon of 5 happy team members in a boat rowing in same directions (p013)Without Standardization没有标准化没有标准化With Stan

2、dardization使用标准化使用标准化p.12SGM CONFIDENTIAL Issue Date: January 1997整理课件p.13SGM CONFIDENTIAL Issue Date: January 1997整理课件Repair Work 返修返修Materials 物料物料Production 生产生产标准化操作卡标准化操作卡STANDARDIZED OPERATION SHEET Process Name 工序名称: Pin Insertion 插图钉 Group/ Team 小组/班组: Orientation 定位 Work Element 生产环节生产环节:1.

3、 Pick up 1 pin in each hand 每只手拿起一个图钉2. Insert pins simultaneously in first row inside holes 将图钉插入第一排内侧的孔中3. Pick up 1 pin in each hand 每只手拿起一个图钉4. Insert pins simultaneously in first row outside holes 将图钉插入第一排外侧的孔中5. Repeat 1-4 for subsequent rows 下面各排的安装重复1-4步操作Foam 泡沫Foam 泡沫Guided Side Up有倒角标记的一面

4、向上18 pegs 18枚1Start 开始2Finish 结束11223344556617171818Side View 侧视图侧视图p.15SGM CONFIDENTIAL Issue Date: January 1997整理课件Standardization标准化标准化Improvement改进改进Standardization标准化标准化Standardization标准化标准化Standardization标准化标准化Improvement改进改进Improvement改进改进p.16SGM CONFIDENTIAL Issue Date: January 1997整理课件uStan

5、dardized Work is 标准化工作是标准化工作是:p.17SGM CONFIDENTIAL Issue Date: January 1997整理课件Takt Time 单位生产时间Takt Time =单位生产时间单位生产时间Operational Time per period每个时间段的操作时间每个时间段的操作时间Yearly 每年Monthly 每月or Daily每天Takt Time is Constant!单位生产时间是恒定的单位生产时间是恒定的!No. of required per time period每个时间段所需生产的每个时间段所需生产的 量量p.18SGM C

6、ONFIDENTIAL Issue Date: January 1997整理课件Time 时间时间LucyEthel54321Takt Time单位生产时间单位生产时间TeamMember班组成员Cycle Time循环周期循环周期Cycle Time循环周期循环周期Example of Lean Chocolate Factory采取采取精益生产精益生产方式的巧克力厂方式的巧克力厂-Takt time is constant, based on demand 单位生产时间是恒定的单位生产时间是恒定的, 取决于需求取决于需求- Cycle time is adjusted to takt ti

7、me 循环周期与单位生产时间相适应循环周期与单位生产时间相适应Takt Time based on demand 单位生产时间取决于需求p.19SGM CONFIDENTIAL Issue Date: January 1997整理课件TimeLucyEthel54321Takt Time单位生产时间单位生产时间TeamMember班组成员Cycle Time循环周期Cycle Time循环周期Overburden!负担过重负担过重!Example of Unlean Chocolate Factory采取非精益生产的巧克力厂采取非精益生产的巧克力厂-Takt time arbitrarily

8、speeded up 单位生产时间被任意加快单位生产时间被任意加快-Cycle time not adjusted to takt time 循环周期与单位生产时间不适应循环周期与单位生产时间不适应p.20SGM CONFIDENTIAL Issue Date: January 1997整理课件54321Example of Unlean Chocolate Factory采取非精益生产的巧克力厂采取非精益生产的巧克力厂-Takt time slowed down 放慢了单位生产时间放慢了单位生产时间-Cycle time not adjusted to the takt time 未根据单位生产时间调整循环周期未根据单位生产时间调整循环周期Time 时间时间LucyEthelTakt Time单位生产时间单位生产时间Wait Time!等待时间!Wait Time!等待时间!TeamMember班组成员Cycle Time循环周期Cycle Time循环周期p.21SGM CONFIDENTIAL Issue Date: January 1997整理课件Work Sequence 生产序列p.22SGM CONFIDENTIAL Issue Date: January 1997整理课件Standard In-Process Stock 标准在