燃气轮机运行手册-中英文-提交07-27讲解

1、CSPC南海石化项目CSPC NANHAI PETROCHEMICALS PROJECTGTG 运 行 手 册GTG Operation Manual运行手册： OM-8130-8160-0003Operation Manual OM-8130-8160-0003山东电力基本建设总公司SEPCO Electric Power Construction CorporationREVDATEREASON FORBYChkdREVIEWAPPR版次日期A20/06/04ISSUE 修订原因 Issue for Review编制王法敏颜小龙审核王路伟审查顾三新批准郭广森CSPC NAN HAI PET

2、ROCHEMICALS PROJECTSEPCO Electric Power Construction Corporation修 改 记 录版次章节号主 要 修 改 内 容Rev.noSectionMain ModificationsA全部ALLIssue for ReviewOM-8130-8160-0003 REV.AGTG Operation ManualGTG 运行手册2 页共 74 页CSPC NAN HAI PETROCHEMICALS PROJECTSEPCO Electric Power Construction Corporation目录CONTENT1定义说明Defini

3、tion52 BB燃料系统BB Fuel system62.1系统投入条件Conditions for Putting System in Service62.2系统设备规范System Equipment Specification62.3系统介绍和控制描述Description of System and Control72.4系统阀门检查卡Check Card for System and Valve82.5系统投入前检查Checks Before Putting System in Service142.6系统投入System In Service142.7参考图纸Reference

4、Drawings163 燃机运行Operation for GT163.1燃气轮机概述Outline of Gas Turbine163.2技术规范Technical Specification163.3燃气轮机热力工作过程Thermodynamic Process in GT Operation17OM-8130-8160-0003 REV.AGTG Operation ManualGTG 运行手册3 页共 74 页CSPC NAN HAI PETROCHEMICALS PROJECTSEPCO Electric Power Construction Corporation3.4辅助系统设备

5、规范Auxiliary System Equipment.173.5系统介绍System Introduction.213.6热工保护及连锁Instrumented Protection and Interlocks.323.7燃气轮机启动阀门操作卡Valve Check Sheet for GT Starting Up.343.8燃气轮机的启动GT Start Up.373.9燃气轮机的停止GT Shut Off.553.10机组正常运行和日常维护Routine Operation/Maintenance of GT Set.583.11日常操作Routine Operation.603.1

6、2运行中抄表内容Reading Record During Operation.724HSE .73OM-8130-8160-0003 REV.AGTG Operation ManualGTG 运行手册4 页共 74 页CSPC NAN HAI PETROCHEMICALS PROJECTSEPCO Electric Power Construction Corporation1 定义说明 Definition：MPMiddle pressure中压LPLow pressure低压BBbutane-butenes丁烷丁烯LGOLight gas oil轻柴油GTGGas turbine gen

7、erator燃气轮发电机MCPMaster controller主控制器DCSDistributed Control System分布式控制系统GCPPGenerator Control & protection panel发电机控制保护盘GEPGenerator Excitation Panel发电机励磁盘SWGSwitch Gear可切换传动装置MCCMotor Control Center电机控制中心DCPDirect Current Panel直流盘IPSInstrument Protective System设备保护系统UCPUnit Control Panel机组控制盘GEGene

8、ral Electric Co.通用电器公司HMILocal Man Machine Interface就地人机界面Mark-VAn HMI from GEGE 公司的一种人机界面（Mk-V）ESDEmergency Shutdown紧急停机GTGas Turbine燃气轮机UZBinary Logic Function逻辑功能部件UZVBinary Logic Function Controlled Valve 逻辑开关控制阀IGVInlet Guide Vanes入口导叶FSRFire Stroke Reference给燃料量控制逻辑CRANKCRANK拖动CRTCathode-ray t

9、ube显示器OM-8130-8160-0003 REV.AGTG Operation ManualGTG 运行手册5 页共 74 页CSPC NAN HAI PETROCHEMICALS PROJECTSEPCO Electric Power Construction Corporation2BB燃料部分BB fuel mannual2.1系统投入条件 :Conditions for Putting System in ServiceFLARE COLLECTION投入运行 .Put Flare Collection in service中压蒸汽可以供给本系统用汽.Provide MP ste

10、am to this system低压蒸汽可以供给本系统用汽.Provide LP steam to this system中压蒸汽凝结水收集系统投入运行.Put MP steam condensate collection in operation低压蒸汽凝结水收集系统投入运行.Put LP steam condensate collection in operation仪用空气系统运行正常 .Make sure instrument air system in normal operationGT控制油系统运行正常 .Make sure GT control oil system in n

11、ormal operationGT压力油系统运行正常。Make sure GT pressure oil system in normal operation2.2系统设备规范 :Specification of System and Equipment状态 conditions压力 pressure-bar温度 tmperature-E-8161ShellTubeShellTube运行 operating273120185设计 design3232260260水压试验41.641.62020hydrotestOM-8130-8160-0003 REV.AGTG Operation Manua

12、lGTG 运行手册6 页共 74 页CSPC NAN HAI PETROCHEMICALS PROJECTSEPCO Electric Power Construction CorporationE-8162ShellTubeShellTube运行 operating2417160285设计 design3030310310水压试验39392020hydrotestV-8161运行 operating25.5170设计 design30190水压试验3920hydrotest2.3系统介绍和控制描述 :Description of System and ControlGE 燃气轮机可以靠燃烧B

13、B 燃气或者 LGO 液化燃气驱动发电机。燃气轮机在BB 燃气运行时通常需要保持基本载荷。 LGO 液化燃气作为备用燃料，是在燃机启动，停机和 BB 燃气中断时使用的。The GE Gas Turbine burns BB fuel gas or LGO liquid fuel todrive an electricgenerator. The gas turbine is normally run base loaded on BB gas. LGO liquidfuelisprovidedas abackupfuelforuseduringstartup,shutdownandinterr

14、uptions of the BB fuel gas supply.液化 BB 燃气（丁烷 -丁烯）是从 BB 燃气存储区运送到汽电单元，然后供给蒸发器， E-8161. 蒸发器内的液位由液位控制器对入口管线内的流量控制阀进行调控来维持液位。Liquid BB fuel (butane-butenes) is received from the BB storage sphere to theSteam and Power Unit. The liquid BB gas fuel is sent to vaporizer E- 8161. Level in the vaporizer is m

15、aintained by a level controller, which modulates the flow control valve in the inlet line.LP 蒸汽用于对蒸发器E-8161 内的 BB 燃料进行蒸发处理。从蒸发器出来的饱和BB 燃气供给 LOP 以及 BB 燃气过热器 E-8162 ，在这里用中压蒸汽对燃气进行过热处理，使之达到 165C，然后为 GTG 所用。过热处理后的 BB 燃气要首先通过分液器（ knockout drum ）V-8161 和燃气过滤器 S-8161A/B ，然后再进入燃气轮机的燃油控制阀。如果分液器因为液位高而发出警报信号，那

16、么疏水管线上的手控球阀可以打开，让系统压力推动液体通向火炬管线。 BB 燃气的分液器通过电信号追踪对进入火炬管线内的燃料作最低流量限制。OM-8130-8160-0003 REV.AGTG Operation ManualGTG 运行手册7 页共 74 页CSPC NAN HAI PETROCHEMICALS PROJECTSEPCO Electric Power Construction CorporationLP steam is used to vaporize the BB in vaporizer E-8161. Saturated BB gas from the vaporizer

17、 is provided to LOP and to the BB gas superheater E-8162, where MP steam superheats it to 16 C for use by the GTG. The superheatedBB gas passes through knockout drum V-8161 and fuel gas filters S-8161A/B and enters the fuel control valve of the gas turbine. When high level is alarmedon the knock out

18、 drum, a manual ball valve in the drain line is opened allowingthe system pressure to push the liquid to the flare. The BB gas KO drum is electric traced to minimize the fuel sent to flare.进入蒸发器的 LP 蒸汽流量是通过控制回路 PICA-006 加以调控的，调控的方法是在对控制阀进行调节时保持过热 BB 燃气管线与燃气轮机燃料箱之间保持恒定的供气压力。The LP steam flow to the v

19、aporizer is controlled by control loop PICA-006, which maintains a constant supply pressure on the superheated BB gas piping to the gas turbine fuel skid by modulating control valve 。进入过热器的 MP 蒸汽流量是通过控制回路TICA-003 调控的，该调控器在对控制阀 FCV-050 进行调控的同时保持了过热 BB 燃气管线进入燃气轮机燃油箱之间的管线上保持恒定的温度。为了使 MP 蒸汽流量能够适应过热器情况而随

20、之变化，使用了一个前馈功能件 FY-050 来对过热的 BB 燃气流量进行测量，以便为温度控制器 TICA-003 提供一个前馈信号。The MP steam flow to the superheater is controlled by control loop TICA-003, which maintains a constant supply temperature on the superheated BB gas piping to the gas turbine fuel skid by modulating control valve FCV-050. Feed forwar

21、d function FY-050 uses superheated BB gas flow measurement FIA-049 as the feed forward signal to temperature controller TICA-003 output to vary theMP steam flow to the superheater.如果蒸发器出口测得的系统压力接近很高的设定值，那么 PICSA-007 就会开启 PCV-007 以限制压力过大。如果出现压力急剧增高的情况（往往燃气轮机就因此而跳闸），那么压力开关 PICSA-007 H 则通过逻辑功能 KS-100 全

22、面打开放空阀 PCV-007 ，然后将 PICSA-007 释放到压力控制方式状态。If the system pressure measured at the outlet of the vaporizer reaches a high set point, PICSA-007 will open PCV-007 to limit the over pressure condition. If pressure increases rapidly as may be the case on gas turbine trip, pressure switch PICSA-007 H throu

23、gh logic function KS-100 will fully open the vent valve PCV-007 and then release PICSA-007 to pressure control mode.2.4系统阀门检查卡：Checklist for System and Valve:OM-8130-8160-0003 REV.AGTG Operation ManualGTG 运行手册8 页共 74 页CSPC NAN HAI PETROCHEMICALS PROJECTSEPCO Electric Power Construction Corporation序号

24、 No阀门名称 Valve Name系 统 投 入 前状态正 常 运 行 状态StatusBefore25-8110-8100-0002参考图纸 Reference Drawings1汽电单元外来总门（2 个）关闭 CloseMaster Valve outside S & P Unit汽电单元外来两总门放油门2Two Master Oil Drain Valves outside S & P关闭 CloseUnit汽电单元外来总门后放油门3Oil Drain Valve downstream outsideS&P 关闭 CloseUnit4816UZV-001关闭 Close5S-8169前

25、放油门关闭 CloseOil Drain Valve upstream of S-8169S-8169A前、后手截门6Manual Valve upstream/downstream ofS-开启 Open8169A7S-8169A放油门关闭 CloseS-8169A Oil Drain Valve8S-8169A上部放空气门关闭 CloseVent Valve on S-8169AS-8169A出口油门前放油门9Oil Drain Valve in front ofS-8169A Oil关闭 CloseOutlet10S-8169B前手截门关闭 CloseManual Valve upstr

26、eam of S-8169B11S-8169B放油门关闭 CloseS-8169B Oil Drain Valve12S-8169B后手截门关闭 CloseManual Valve downstream of S-8169B13S-8169B上部放空气门关闭 CloseVent Valve on S-8169BS-8169B出口油门前放油门14Oil Drain Valve in front ofS-8169B Oil关闭 CloseOutlet15816LCV-003关闭 Close816LCV-003前、后手截门16开启 Open Manual Valve upstream/downstr

27、eam of 816LCV-003OM-8130-8160-0003 REV.AGTG Operation ManualGTG 运行手册Inoperation开启 Open关闭 Close关闭 Close自 动 开 启 Automatic Open关闭 Close开启 Open关闭 Close关闭 Close关闭 Close关闭 Close关闭 Close关闭 Close关闭 Close关闭 Close自 动 开 启 Automatic Open开启 Open9 页共 74 页CSPC NAN HAI PETROCHEMICALS PROJECTSEPCO Electric Power Con

28、struction Corporation17816LCV-003旁路门关闭 Close关闭 CloseBypass Valve of 816LCV-003816LCV-003前截门后备用门18Standby Valvefor valveupstreamof关闭 Close关闭 Close816LCV-00319E-8161进油门开启 Open开启 OpenE-8161 Feed Oil Valve20E-8161 进油 门后放油门 OilDrain Valve关闭 Close关闭 Closedownstream of E-8161 Feed Oil Valve21E-8161放油门（2 个）

29、关闭 Close关闭 CloseE-8161 Oil Drain Valve (2 pieces)22E-8161顶部备用门关闭 Close关闭 CloseStandby Valve on E-8161 Top23816UZV-002关闭 Close开启 Open816PCV-006自 动 开 启24关闭 CloseAutomaticOpen816PCV-006前、后手截门25Manual Valveupstream/downstreamof开启 Open开启 Open816PCV-00626816PCV-006旁路门关闭 Close关闭 CloseBypass Valve of 816PCV

30、-006816PCV-006前截门后疏水门27Water Drain Valve downstream of 816PCV-006 开启 Open关闭 CloseValve28E-8161低压进汽门关闭 Close开启 OpenE-8161 LP Feed Steam ValveSP-81781前、后手截门29Manual Valve upstream/downstream ofSP-开启 Open开启 Open8178130SP-81781旁路门关闭 Close关闭 CloseSP-81781 Bypass ValveSP-81781后截门前放水门 Water Discharge31Valv

31、e upstreamof SP-81781 downstream 开启 Open关闭 Closevalve32816UZV-003关闭 Close开启 Open33130FCV-401关闭 Close自动 AUTO130FCV-401前、后手截门34Manual Valveupstream/downstreamof开启 Open开启 Open130FCV-401OM-8130-8160-0003 REV.AGTG Operation ManualGTG 运行手册10 页共 74 页关闭 CloseCSPC NAN HAI PETROCHEMICALS PROJECTSEPCO Electric

32、 Power Construction Corporation130FCV-401前总门35Master Valve upstream of 130FCV-401130FCV-401前截门后放油门36Oil Drain Valve downstream of 130FCV-401 关闭 Close upstream valve开启 Open关闭 Close37130FCV-401旁路门关闭 Close关闭 Close130FCV-401 Bypass Valve130FCV-401后放油门、放空气门（ 8 个） Oil38Drain Valve andVent Valve (8 pieces)

33、关闭 Close关闭 Closedownstream of 130FCV-40139BB 液体燃料去 LOP总门关闭 Close开启 OpenMaster Valve of BB Fuel to LOP40816PCV-007关闭 Close自动816PCV-007前手截门（2 个）41Manual Valve upstream of 816PCV-007 (2开启 Open开启 Openpieces)42816PCV-007后手截门开启 Open开启 OpenManual Valve downstream of 816PCV-007816RV-001前、后手截门43Manual Valve

34、upstream/downstream of 816RV- 开启 Open开启 Open001816RV-001前、后放油门44Oil Drain Valveupstream/downstream of关闭 Close关闭 Close816RV-00145816RV-002 前 、 后 手 截 门 Manual Valve关闭 Close关闭 Closeupstream/downstream of 816RV-002816RV-002前、后手截门46Manual Valve upstream/downstream of 816RV- 关闭 Close关闭 Close00247E-8162备用门

35、关闭 Close关闭 CloseStandby Valve for E-816248E-8162进油门（2 个）开启 Open开启 OpenE-8162 Feed Oil Valve（2 pieces ）49E-8162放油门关闭 Close关闭 CloseE-8162 Oil Drain Valve50E-8162出口油门开启 Open开启 OpenE-8162 Oil Drain Valve816FCV-050自 动 开 启51关闭 CloseAutomaticOpen816FCV-050前、后手截门52Manual Valveupstream/downstream of开启 Open开启

36、 Open816FCV-050OM-8130-8160-0003 REV.AGTG Operation ManualGTG 运行手册11 页共 74 页CSPC NAN HAI PETROCHEMICALS PROJECTSEPCO Electric Power Construction Corporation53816FCV-050旁路门关闭 Close816FCV-050 Bypass Valve54816FCV-050前截门后疏水门Water Drain关闭 CloseValve upstream/downstream of 816FCV-05055816UZV-004关闭 Close5

37、6SP-81608关闭 Close25-8110-8160-0003参考图纸 Reference Drawings57V-8161进油门开启 OpenV-8161 Feed Oil Valve58V-8161 进油 门后放油门 OilDrainValve关闭 Closedownstream of V-8161 Feed Oil Valve59V-8161放油门（2 个）关闭 CloseV-8161 Oil Drain Valve （2 pieces）V-8161 放油门前连接氮气门（2个） Nitrogen60Valve (2pieces)linked toV-8161 Oil关闭 Close

38、Drain ValveV-8161 油位变送器放油门 OilDrainValve61connectedwithV-8161OilLevel关闭 CloseTransmitter62V-8161与 S-8161A之间管道放空气门关闭 CloseVent Valve between V-8161 and S-8161A816RV-035前、后手截门63Manual Valve upstream/downstream of 816RV- 开启 Open035816RV-035前、后放油门64Manual Valve upstream/downstream of 816RV- 关闭 Close0358

39、16RV-034前、后手截门65Manual Valve upstream/downstream of 816RV- 关闭 Close034816RV-034前、后放油门66Oil DrainValveupstream/downstream of关闭 Close816RV-03467S-8161A进油门（2 个）开启 OpenS-8161A Feed Oil Valve（2 pieces）68S-8161A出口油门（2 个）开启 OpenS-8161A Outlet Oil Valve （2 pieces ）69S-8161A放油门（2 个）关闭 CloseS-8161A Oil Drain

40、Valve （2 pieces ）70S-8161A放气门关闭 CloseS-8161A Vent ValveOM-8130-8160-0003 REV.AGTG Operation ManualGTG 运行手册关闭 Close关闭 Close开启 Open关闭 Close开启 Open关闭 Close关闭 Close关闭 Close关闭 Close关闭 Close开启 Open关闭 Close关闭 Close关闭 Close开启 Open开启 Open关闭 Close关闭 Close12 页共 74 页CSPC NAN HAI PETROCHEMICALS PROJECTSEPCO Elec

41、tric Power Construction Corporation71S-8161A放空气门（2 个）关闭 CloseS-8161A Vent Valve (2 pieces)72S-8161B进油门（2 个）关闭 CloseS-8161B Feed Oil Valve (2 pieces)73S-8161B出油门（2 个）关闭 CloseS-8161B Outlet Oil Valve (2 pieces)74S-8161B顶部放气门关闭 CloseVent Valve on S-8161B Top75S-8161B放油门关闭 CloseS-8161B Oil Drain Valve76

42、S-8161A/B出口连接氮气门关闭 CloseNitrogen Valve linked to S-8161A/B Outlet77S-8161A放空气门（2 个）关闭 CloseS-8161A Vent Valve (2 pieces)78S-8161出口母管放油门（2 个）开启 OpenOil Drain Valve at S-8161 Outlet Main25-8110-8160-0004参考图纸 Reference Drawings79816UZV-123开启 Open816UZV-123前手截门80Manual Valve upstream/downstream of开启 Open816UZV-12381S-8177A/B进、出口三通阀Triple Valve at Inlet/Outlet of S-8177A/B82816UZV-112开启 Open816UZV-112后手截门（2 个）83Manual Valve downstream of 816UZV-112(2开启 Openpieces)84816UZV-108关闭 Close85816UZV-125开启 Open86816UZV-109关闭 Close25-8110-8100-0039参考图纸 Reference Drawings87