非标自动化设备设计经验分享

1、非标自动化设备设计经验分享设备设计的目的在于解决客户的生产问题，用最精炼简单的设备解决方案达到客户需求的目的。让客户能在第一时间明白选设 备的好处和便捷是我们的宗旨。那么如何能把设备简单化设计，让你的设备解决方案在众多方案设计中脱颖而出？真正的高手 是把设备做简单，高级设计师是在做减法，低级设计师是在做加法！给大家整理了些怡合达专机自动化在设备设计方案过程中 总结出来的干货，结合案例给大家分享一下。希望大家引以为戒，少走些弯路，早日成为真正的高手！不推荐/Not recommended建议/Suggest说明 /Clarification滑动配合处应采用导轨（小装 置）或导柱导套（大装置几 T

2、he moving area of the small equipment shall use the guide rail the moving area of the large equrpment shall use guide rod and guide bushing.电箱过线孑佐右开丽侧及后 面适当位置；风扇孑I应在两侧 （上下躺墮几The hole of the electric box shall be drilled on the left and right sides or the back; The hole of the fan shall be drilled on

3、 the left and right sides （Up and down diagonally）在盲孔中装入过盈配合轴时，需要开排气孔或是开亀避免形成封闭空间砂配与拆卸时困难* When the interference fit shaft is in serted in blind hole, the column shail be drilled some air holes or slots that can avoid forming a closed space, which will cause the difficulties of assembly and disassem

4、bly-n|rp轩品与夹am密配合情况下, 需在夹具上开排气槽或是孔f避 免产品发不到位或是取不出来。 There shall be some exhaust slots on the jip in case the products can not be removed when the jip and the products is precise matching.真空吸电磁阀与气缸使用电磁阀分幵独立放置在汇流 板上 所有真空（吸的电磁阀可urn狂同廿匚流壮 The so enoid valve for vacuum and the solenoid valve for the cyl

5、inder shall be placed separately; all the solenoid valve for vacuum can te placed together设备中做测试的气源要独立增加罐与三联件。L 亠The air which is used for the test shall be separateitf s necessary to add a air storage tanks and pneumatic unit不推荐/Not recommended建议/Suggest说明 / Clarification0免串行结构，在需要进行多次姿态变换时，増加过渡工位,

6、 在不同工站变换姿态。The devices shall not be connec卜ed in series. If multiple motions need to be completed, it will be better to in crease the stations totransition that complete the motions orderly.移动部件重量尽量小.通过采 用合适的、轻型的材料减轻重 在零件上开口减少整个机 构的重量。The weight of the moving parts shall be lighter; The suitable and

7、 lightweight parts is recommended; Drilling holes in parts available.移动部件重量尽童小.通过采 用合适的、轻型的材料减轻重 ftz在零件上开口减少整个机 构的重量。The weight of the moving parts shall be lighter; The suitable and lightweight parts is recommended; Drilling holes in parts available.在轴承同时受轴向力与径向力负载时，需使用角接触轴承！ 轴承内州当圈设计参照FA标准件具体尺寸!If

8、 the bearing needs to bear axial force and radial force simultaously. angle contact bearing should be used .The desig n of bearing inner and outer baffle is based on the specific size of FA standard.较长工件的沉头孔，应尽量沉rg（8）; 匚头加深,以确保使用较短的螺丝连接。The coimtersunk hole of the long workpiece shall deeper that th

9、e workpiece can be connected by short screw.不推荐/Not recommended建议/Suggest说明 / Clarification机器人气管电磁阀尽可能近避直彳5Oa600mm f盘外罩加厚 并且四周加筋賊噪音。在使用对射光纤比较复杂时.应 直接采用对射光电,降低设备成 本。The through-beam photoelectric is cheaper and simpler than the through-beam fiber.在有转盘的设备中.通常需要用 f固定盘，将弋机构放在固 定盘上，给人工留足够的维护空 间，设备整体占地空间也

10、会变小。There should be a fixed table on the equipment with rotary table. Some devices can be placed on the fixed table that can minimize the equipment and leave enough space for main tenance.免走线气管过长The robot shall be close to solenoid valve to make the air tube short.带导柱导套的机构,导柱两端 都需要做卡位固定。The column s

11、hall be stuck into the assembled support device,隔音罩应选用不锈钢板内衬隔音 棉r不推荐用有机玻璃 振动盘The cover of stainless steel plate with acoustic cotton is the recommen- dation #the cover of PMMA is no recommendation. The cover outside the vibration bowl shall be thickened when its diameter is over 600mm.不推荐/Not recomm

12、ended建议/Suggest说明/ClarificationM-ntoScmi1型材；门窗用30型材。一般成年人坐着操作高度约为 670mm左右,站立操作为 950mm左右，设备的操作高度 以此为参考。The height of the workbench:Sit to operate: 670mm; Stand to operate： 950mm; The overall height of the equipment is referenced by this data.小蹄(1200*1200mmOT) 用50恬0与方通;大设备(根据 实际情况而定)用60伽4方通 和808T5方通。S

13、mall equipment (less than 1200*1200mm) ,Size of square tube:50*50*3; Large Equip- ment(base on actual situations). Size of square tube:80*80*5.小设备（1200*1200mm以下） 机罩骨架用40型材;大设备用45The machine frame of small equipment (less than 1200*1200mm) shall be made ofthe40- aluminium profile; the machine frame o

14、f large equipment shall be made of the 45-aluminium pnofite; The door of the equipment shall be made of 30- aluminiurn profile, f 30- aluminium profile.酸工圉斤在处孵应有方通There shall be some square tube to support the rack of the press fitting station.转盘夹具应保证结构简洁、减轻重量、安装调试方便，如有压装工位，则夹具应该设计成浮动结构（不允许转盘受力）。The

15、 jip of the rotary table shall besimple, light and easy to install anddebug and it shall be able to moveup and down if there are a pressfitting station on the rotary table(the rotary table is not allowed tobe pressed)不推荐/Not recommended建议/Suggest说明 / Clarification产量清零OUTPUT IS CLEARED0(长按2秒)OUTPUT I

16、S CLEARED(LONG PRESS 2 SECONDS)复位RESET复位(手动+长按2S)RESET(MANUAL+LONG PRESS2S)对于重要需谨慎操作的按钮J需要加一些操作条件,防止误碰误触发。Some operating conditions should be set on the butt on in case starting the program while touching incautiously.J/RetreatlS/Enter工O/SBtiW,引1/RetreatiS/Enter |手动操作时，位置示J便于维修人员监5八5When manual oper

17、ation, the position sensor should reacted, which is convenient for monitoring.中框推料气缸Cyl indrical Cyl inder原位/In situ工血Stat ionJ/Retreat/EnterflKtt/lnsituWl.1)Tf27Stoticn(Ml.2)jM/RCtreatift/Enter |触摸屏上需要标出PLC输入输出地址, 便于维修人员快速排除故障。The input/output address of the PLC shall be marked on the touch screen

18、that can facilitate the quick troubleshooting of main- tenanee personnel.原位/In sit讥31)工位/Station 馆 13.3J/RetreatiS/EnterLH錨樹当停原位/in situ 闾11)1/Retreat jft/Enter(%Q2 0) inder(M2名称要与机械标牌叫法统一，禁止简写省 略，减少乎必要维修疑惑。Tne sign of the mechanical should be unified, and do not abbreviate in case cause misundersta

19、nding.L五金挡停原位故障L METAL BLOCK IN SITU FAULTL五金-挡停气缸原位故障33.D |L HMDV-STOPCYLIWERINSIW FAILURE(W)3.1)|报警采用此种格式：工作站一JS警名 称(PLC地址)Alarm format: Station一Alarm Name (PLC Add ress)触摸屏上对于重要数据，要求按钮长按 后才能清零,防止融发时造成数据丟 失。Only can clean the important data after long press of the button on the touch screen in cas

20、e missing data while touching in cautiously 0原则自动化设备离开触摸屏,自动线通过外部按钮 能操作运行起来。这样便于在触摸屏故障期间,不 眈误生产右图中复位按钮：手动模式:短按起到 故障复位作用氏按3秒时，全部回到初始状态。自动擁式：魅此按fflS到暂呼用. In pnrwple, tne touch screen t$ separate from the avtomaticn device and the automated equg press for 3 seconds.While in autxnatic mode: The equipmen

21、t will be stopped by press this.不推荐/Not recommended建议/Suggest说明 / ClarificationMOOMMO手动自动fifeooooooooo不2R产畫 ooooooooo00. OM I和肚!HMflf设冬雁明操作频率较高的按钮,尽量不要放在触摸屏画面上,避免触摸屏刮花损伤。缩Q4.0N五金档停乞缸Q4.1N五金错分乞缸Q4.2 04. 3N五金上下气缸N五金顶升气缸Q4.4N五金横移气缸出Q4.5N五金手指缸Q4.6N五金横巻乞缸回12.0L五金档停原位12.1L五金档停工位12.212.3N五金彳当停原在 N五金裆停工位12.

22、4E五金档停原位12.512.6E五金档停工位L五金顶升原伎Q4.0N益金挡停乞紹Q4. 1N五金顶升乞紅Q4. 2N五金错分乞紅Q4.3N五金上下气红Q4.4N五金手指气红Q4.5N五金横移气红出Q4.6N五金横移乞紅回I20L五金捋停原位匚 12.1忙五金巒壬位 12： 2 L五金现升原位I14： o In五金倉停ML14. 1 IN五金档停工位 1 I 短触摸屏使用寿命。The buttons that are often used cannot beplaced on the touch screen to avoid the scratched which will shorten

23、the service lifeof the touch screen.电路图纸上禁止漏线号，重线号，同时 避免一个保险多个电器共用，PLC每个模 块的DC24V要求分开。The lirw number on the circuit drawing shall not be omitted or repeatted; An insurance brake cannot be used by multiple electric appliances; The DC24V of each module of PlC should be separated电箱内插座一定要加一t空气开关，防 止施工人

24、员插上大功率电器（如焊机） 烧毁电箱内部电路。There must be an air switch in the socket of the electric box to protect circuit of the box while the high power appliances is inserted.I/O地址分配时需按照动作顺序进行分配, 禁止琢无连续性。The I/O address shall be allotted orderly.单工位I/O地址尽量集中不要分散布， 确保图纸条理化,规范化、集中化。I/O address of each station shall b

25、e concentrated and make sure that the drawing is organ ized. normative and concentrated一般情族酢 度与直径比值转盘压装工位必须有单独的受力 装置,不可直接压在转盘上 There must be a separate force device on the press fitting station of the rotary table in cese thw force presses on the rotaey table directly.转盘由均布的支撑座支撑。 The support board

26、of the rotary table shall be blanced.不推荐使用磁环式无杆气缸。 Magnetic rodless cylinder is no recommendation.较长工件的沉头孔，应尽量沉头 加深,以确保使用较短的螺丝连 接。The countersunk hole of the long workpiece shall deeper that the workpiece can be connected by short screw.d/D取 1/301/40 ,推荐取 1/35。Generally, the ratio of the rotary tabl

27、e and the diameter is 1 / 30 1 / 40r 1 / 35 is recommedation.柱子可屯The columns shall be stuck together.11 刖 Pp08002垫片/飞iL00F三Wk直振控制器等应S到机架里面 不应放在机架外面或是大板上。05OJ/16D/L1/1O长1200内选择075超200用 0100.在精密沉孔设计中避免岀现沉头 孔,孔直接贯穿”中间加垫片.In the design of precision sinking hole, the gasket shall be added between the boa

28、rd and the counter sunk hole shall directly through the board.压装力应直接加载在受力物体 的正下方,严禁出现不同轴而 产生力矩。The pressure force is directly under the object to prevent torque The penumatic components and the controller of the linear vibration shall be installed inside the machine frame.动静互换思维，根据实际情况而 定滑轨滑块谁静止谁动。T

29、he motion and rest of the slide block and slide rail shall be depend on the actual situations.能用伺服机械手的就不要采用多 联驰手,降低设备成本。Beat thinking, in the case of the beat allows the servo manipulatorcan not use the multi-robot, reduce equipment costs.D/L1/15长500内选择 035J/15D/L1/1O 长750内疇D/L15： LW500 035,1 /15D/L

30、1/10. LW750.050. 1 /16D/L 1200. 0100不推荐/Not recommended建议/Suggest说明/Clarification一般情况不推荐采用多料道出 料旗;在节拍与供料駛允 许的情况下也可以采用错分 为二的方式。Using multi feeder to feeding is no recommendtion; Divideding the feeder by one to two is avail- able if the cycle time and the speed meet the requirements.振盘出料口长度推荐为(0.2-0.3

31、D )(D为底盘直径)。直振料道两端伸出长度不超过 对应直振长度的1/乙0.2-0.3D (D=Diametre) outlet of the vibration bowl is the recom men dation.Stretch length at both ends of the vibration linear shall not exceed 1/2 of it length.直振装置应具有高度可调结构。 The height of the I inear vibration shalI be adjustable.振盘装置应具有高度可调结构。 The height of the

32、 vibration bowl &halI be adjustable.0不推荐/Not recommended建议/Suggest说明 / Clarification变影响设备精度。独立振盘架要求底部罐沙.并固 接在设备机架上,提高稳定性。 Filling the sand at the bottom, the sepa rate bracket of the vibration bowl shall be connected with the equipment to improve stability.岀力机构避免间接作用在其他 机构上，以免内力作用发生形The force of for

33、ce device is not onother device directly or indirectly in case the deformat io n which will affect the accuracy of the equip- ment.压装受力装置应安装在压装架上。 The force device of the press fitting shall be in stall on the press fitting bracket错分块定位槽深度应为负公差， 确保错分块与料道口及扌当板具有 一定间隙。The tolerance of depth of the sli

34、der locating slot should be negative and make sure there is a gap between the slider, outlet of the feeder and the block.检测支架应安装在错分装置上， 不可安装在直振料道,避免受振 动影响检测效果。The bracket of the test station shall be installed on the set up device in stead of the feeder of inear vibration, which will affect the test

35、 results.具有一定精度场合不推荐使 用带导杆气缸。If there is an accuracy requirement, the rod cylinder is no recommendation.程序结构图按照左侧结构形式。The program structure is shown in the left image.复位、明烯辩中,测 力吨剑牛，避免动作不合戒损伤。 The security protection program shall be added in the reset and initializing programs to protect the equipment while it is resetting.手动操作时需要加动作互锁条件”避免动 作不合损伤。When manual operation, it is necessary to add action interlock condition to avoid mechanical damage caused by action.自咖不仅要M专歸姻 进行报警，够逬彳1隸警,腕 动作执行不下去的原因。When the program is operating automatically, the alarm