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1、hardness training - basics methods, application, products erhard reimann, zwick gmbh h 6 m), micro, nano (h 200 nm) different geometries of indenters part 2: verification and calibration of the testing machine direct the least possible hardness to be determined according to test standard is h 49/30
2、= 8,5 n/mm (corresponds to, for example, the hardness of soft pvc with approx. 25 - 27% dop as plasticizer) o no calibrated hardness comparison plates are available 42 ball indentation hardness h products, overview zwick zhu250 zwick zhu0.2/z2.5 zwick zhu2.5/z2.5 zwick zhu0.2/z2.5 zwick zhu2.5/z2.5z
3、wick 3106 43 shore overview hardness testing according shore hardness depth measurement, din 53505, astm d 2240, iso 868 44 shore advantages advantages: shore method of hardness tests on elastomers used worldwide small testers, simple arrangement resulting in low cost devices simple operation can be
4、 used in a laboratory with a test stand and defined load application pressure, and can also be used on site by pressing the tester vertically onto the specimen by hand tests on specimen or components are possible independent of gravity, even “overhead” or on vertical surfaces good repeatability and
5、compareabilty of the method capability of being rationalised or automated by the test sequence (indentation depth measurement) and evaluation in the sense of online data processing 45 shore disadvantages disadvantages: shore o tests on small parts such as o-rings are not possible o fractured surface
6、s lead to greater test data scatter o specimen of thickness 2 mm cannot be tested according to standard o no calibrated hardness comparison plates are available o testing without a test stand is relatively unexact 46 shore products, overview zwick shore + test stand zwick products for shore hardness
7、 testing zwick 311x shore, analogue zwick 3105 shore/irhd fully-automated zwick shore digital 47 irhd overview hardness testing acc. irhd (international rubber hardness degree) depth measurement, din 53519-2, iso 48, astm d 1415 48 irhd advantages advantages: irhd better reproducible test are achiev
8、ed on concave or convex surfaces than with shore a hardness tests the irhd micro method can be used for small products or for products with dimensions of thickness or diameter down to 1 mm (e.g. o-rings) indentation depth changes owing to relaxation or creep procedures at the time of test data recor
9、ding are relatively small, this is caused by the long load application duration as compared to that for shore a (application duration 3 s) 49 shore disadvantages disadvantages: irhd o test load generation via weights or low load application may cause vibrations, which in turn cause acceleration to t
10、he load application; use a suitable damping system o no standardised procedure available for indirect, i.e. including all of the devices components, monitoring of the hardness tester via hardness comparison plates o no calibrated hardness comparison plates available for plastics 50 shore, irhd appli
11、cation areas 51 irhd products, overview zwick 3103 micro-irhd zwick 3105 shore/irhd vollautomatischer hrteprfer 52 rockwell (plastics) overview hardness testing according rockwell (hr) depth measurement, scales: r, l, m, e, k, , astm d 785 53 rockwell (plastics) advantages advantages: rockwell cover
12、s a large material range (hardness range); a greater hardness range can be covered through variants with different ball diameters and test loads suitable for hardness testing even under unsuitable conditions devices for hardness tests on metals can be used in principle the only standardised “ball indentation” hardness test method that records solely the remaining deformation portion 54 rockwell (plastics) disadvantages disadvantages: rockwell o no comparison of
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