ANPS一件流生产方式简体字

1、One-Piece-Flow ProductionANPS Kaizen / 台新企管一件流生产方式One-Piece-Flow Production 一件流生产方式W Function of One-Piece-FlowANPS Kaizen 台新企管冒31一件流的作用Copy Right Reserved 版權所有翻印必究New Production Skill 新生产技术A concept and skills of completely eliminating MUDA 彻底消除无駄的生产思想及技法Try to find out more potential problems for

2、kaizen 要设法发挥更多的潜在问题以改善Try to let potential problems to be visualized 要设法使潜在问题被看出来JOne piece flow is a concept and skills of completely exposing potential MUDAS一件流就是能完全暴1:潜在无駄的思想及技法ANPS Kaizen 台新企管Copy Right Reserved 版權所有翻印必究Q Horizontal (Functional) Layout 水平机能另J布置Q Single Skill Operator 单能工Q Multi-

3、Machine operation 多机台操作Q Transportation Necessary 需要搬运Q Reduce Frequency of Transportation 减少搬运次数Q Increase Transportation Batch Size 增加搬运批量0 Increase WIP 增加在制品 U Increase Space 增加空间Q Increase Throughput Time 交期时间变长ANPS Kaizen 台新企管Features of One-Piece-Flow一件流生严的特征Copy Right Reserved 版權所有翻印必究The fin

4、al goal of line is one-piece-flow.流线生产的终极目标是一件流One-Piece-Flow means 一件流的意义： Process one piece 二 Inspect one piece = transfer one piece to next process 加工一件二检查一件二传送一件到下工序垂直式产品别布置多任务序操作ES Vertical (Product) LayoutES Multi-Process operationES Multi-Skill operator 多能工ANPS Kaizen 台新企管一件流之优点Advantages of

5、one-piece-flowCopy Right Reserved 版權所有翻印必究Production Type 生产方式Batch Size 批量牛产One Piece Flow一件流生产WIP在制品High高Almost zero极低Lead Time交期时间Long长Short短Space空间需求More多Less少Defects不良品High咼Low低Ma叩ower人员需求Fixed固定Flexible变化Productivity劳働生吝力Low低Higher较高Visual Management目视管理Difficult难Easy易Market Response 市场反应Diffi

6、cult and slow 难且慢Easy and fast 易且快One-Piece-Flow Production 一件流生产方式ANPS Kaizen 台新企管What is Lead Time (LT)何谓交期时间Copy Right Reserved 版師有翻甲誉缰LT交期时间=Process Time加工时间+Inspection Time检查时间+Transportation Time 搬运时间4-Stagnation Time停滞时间One-Piece-Flow Production 一件流生产方式ANPS Kaizen 台新企管冒rWhy Lead Time is so lo

7、ng9为何交期时间太长Copy Right Reserved 版權所有翻印必究Reason 原因:Transportation Batch Size is too large 搬运批量太大Result 结果：Stag nation Time becomes longer 停滞时间变长一一一一1 min1 min1 min1 min 1 min分 分 分分 分200pcs 200pcs 200pcs 200pcs 200pcs件 件 件 件 件Process Sequence 工程顺序Process Time 加工时间Transportation Batch Size 搬运批量LT交期时间=1

8、min分X 5 pcs件（Process Time加工时间）+ 1 min 分 X 995 pcs 件（Stagnation Time 停滞时间） =1000 min 分 KaizenTransportation Batch Size 搬运批量：1 PC 件LT交期时间=1 min分X 5 pcs件=5 min分One-Piece-Flow Production 一件流生产方式ANPS Kaizen 台新企管冒Basic Rules for One-Piece-Flow (1/4)一件流基本做法(1) Basic concept for production 生产的基本观念WIP Stagna

9、tion 物有停滞Have hundred MUDAS, no any benefit有百害无一利From “ Turbulence flow ” to “ Rectifiedflow M乩流整流Toward to achieve one-piece-flow朝一件流生产迈进One-Piece-Flow Production 一件流生产方式ANPS Kaizen 台新企管Basic Rules for One-Piece-Flow (2/4)一件流基本做法Copy Right Reserved 版權所有翻印必究沖MM汕伪II I Basic step to achieve One-Piece-

10、Flow实现一件流的基本步骤One line 一条线 Big size 大批量 Slow move流动慢More lines多线化 Small size小批量 Fast move流动快Final goal 目标 One piece flow一件流Forming成型l I I 1 I I 1 I I I ICoating涂装lAssembly装配Ii I 1Inspection 检杳 One-Piece-Flow Production 一件流生产方式ANPS Kaizen 台新企管冒Basic Rules for One-Piece-Flow (3/4)9一件流基本做法Copy Right Re

11、served 版權所有翻印必究By process divide工程分割Turbulence Flow乱流Process divide, One-piece-flowRectified Flow整流工程分割，_件流One-Piece-Flow Production 一件流生产方式ANPS Kaizen 台新企管冒Basic Rules for One-Piece-Flow (4/4)一件流基本做法Copy Right Reserved 版權所有翻印必究Merger separate合流分离Turbulence Flow 乱流Rectified FlowA3B3C3Merger Separate

12、， One-piece-flow 合流分离，一件流One-Piece-Flow Production 一件流生产方式ANPS Kaizen J 台新企管QPrinciples for design of One-Piece-Flow (1/4) pF一件流設計原則(1) Principles of Layout排线方面的原则 Line up machine by sequence of process 机器依魚工程顺序排列As closer as possible in counterclockwise依照逆时钟方向尽量靠拢 By U turn shape movement 排出U型流动Put

13、 the first process and last process on the same end point首尾工序乍在同一端ANPS Kaizen 台新企管Copy Right Reserved 版權所有翻印必究(2) Principles of Equipment 设备方面的原则 One process have one machine 一个工序有一台机器Small capacity is easier for line requirement小产能设备较佳 Higher rate of availability is important 可动率高很重要 Jidoka machine is a key influence factor自働化设备是重要影响因素ANPS Kaizen 台新企管Copy Right Reserved 版權所有翻印必究(3) Principles of materials 材料方面的原则 One piece flow Quick changeover Synchronization一件流动 快速切换 同步