安全继电器接线功能详细介绍(中文).doc

PNOZ X3P产品描述安全继电器PNOZ X3P被封装在一个45mm p-99的塑壳里面。该装置可以接24 . 240 VAC/DC.的电源使用。DescriptionThe Safety Relay PNOZ X3P is enclosed in a45 mm P-99 housing. The unit can beoperated with 24 . 240 VAC/DC.特点继电器输出：3对常开触点和一对辅助触点。Positiveguided型触点。（指采用机械方式联接使常开和常闭触点永远不能同时闭合的触点）接线连接包括急停按钮、安全门限位开关、复位按钮。状态指示灯。扩展接触器/继电器的状态监视晶体管有输出表明装置已备妥。继电器兼容以下安全标准要求：电路是含有内置自检功能的冗余设计-符合EN 954-1在自身组件失效的情况下安全功能仍然起作用安全功能继电器的正确开闭在每个on-off过程中被自动测试继电器装有一只电子式保险Features: Relay outputs: 3 safety contacts (N/O)and one auxiliary contact (N/C), positiveguided Connections for Emergency Stop Button,Safety Gate Limit Switch and Resetbutton Status Indicators Monitoring of external contactors/relayspossible Semi-conductor outputs show ready foroperationThe relay complies with the following safetyrequirements: The circuit is redundant with built-in selfmonitoring(EN 954-1 Category 4). The safety function remains effective in thecase of a component failure. The correct opening and closing of thesafety function relays is testedautomatically in each on-off cycle. The relays has an electronic fuse.功能描述Function DescriptionPNOZX3P为您提供一个安全趋向型的电路切断。A1、A2接通电源后，power灯点亮； 当 s13-s14闭合（自动复位用法）或者s33-s34端子接线的复位触点被打开并再次闭合后（手动复位用法），PNOZ X3P就处于备妥状态。The relay PNOZ X3P provides a safetyorientedinterruption of a safety circuit. Whenthe operating voltage is supplied the LEDPower is illuminated. The unit is ready for operation, when the reset circuit S13-S14 isclosed or a reset contact at S33-S34 wasopened and closed again.输入电路闭合（例如：急停按钮没有被按下时）：k1、k2继电器得电吸合并自保-CH1，CH2状态指示灯点亮-安全触点（13-14/23-24/33-34）闭合-辅助触点(41-42)打开。 Input Circuit closed (e.g. the EmergencyStop button is not pressed):Relays K1and K2 energise and retainthemselves. The status indicators forCH. 1 and CH. 2 illuminate. The safetycontacts (13-14/23-24/33-34) are closed,the auxiliary contact (41-42) is open. 输入电路断开后（例如：急停按钮按下时）：k1、k2继电器释放-CH1，CH2状态指示灯熄灭-安全触点（13-14/23-24/33-34）打开-辅助触点(41-42)闭合。 Input Circuit is opened (e.g. EmergencyStop is pressed)Relays K1 and K2 de-energise. The statusindicators for CH.1 and CH.2 go out.The safety contacts (13-14/23-24/33-34) willbe opened (redundant), the auxiliary contact(41-42) closes.晶体管输出如果K1、K2吸合，晶体管Y32将导通输出。当K1、K2失电释放，Y32将关断状态复位。Semi-conductor outputThe semi-conductor Y32 conducts if the relaysK1 and K2 are energised. Y32 switches offwhen the relays de-energise to rest position操作模式Operating Modes单通道操作：输入接线按照VDE 0113-1 及 EN 60204-1标准执行，输入电路中无双回路冗余输入。接地故障将会在急停回路中被检测。 Single-channel operation: Input wiringaccording to VDE 0113-1 andEN 60204-1, no redundancy in the inputcircuit. Earth faults are detected in theemergency stop circuit.双通道操作：输入回路中存在冗余重复输入。急停回路中的接地故障及急停按钮相邻成对触点间的短路故障都将被检测。 Two-channel operation: Redundancy in the input circuit. Earth faults in the Emergency Stop circuit and shorts across the emergency stop push button are also detected.自动复位：当输入回路闭合时装置立即被激活。 Automatic reset: Unit is active as soon asthe input circuit is closed.带监视的手动复位：装置仅在此种情况下被激活-在输入回路闭合前复位回路须断开，并且在输入回路闭合且延时时间到以后复位回路再次闭合。 这样可以消除因复位按钮越控（指早于输入回路闭合，若此时输入回路闭合后立即断开，会发生自动复位，如果此时输入回路又再次闭合，则会发生安全继电器反复通断，会产生不可预料的后果。笔者认为类似于电力二次回路的防跳）而触发自动复位的可能。 Manual reset with monitoring: Unit will onlybe active if the reset circuit is openedbefore the input circuit closes, and thereset circuit is closed after the input circuithas closed and the waiting time haselapsed (see technical data). Thiseliminates the possibility of the resetbutton being overridden, triggeringautomatic activation. Increase in the number of available contactsby connection of external contactors/relays.操作OperationPlease note for operation:装置（使用螺丝压线的端子排）交货时在S11-S12间带有一短路跨接片（双通道输入回路）。 Unit (screw terminals) delivered with abridge between S11-S12 (2-channel inputcircuit)仅13-14/23-24/33-34几对触点是安全触点。41-42仅是辅助触点，可用于显示或指示回路。 Only the output contacts 13-14/23-24/33-34are safety contacts. Output contact 41-42 isan auxiliary contact (e.g. for a display).为防止触点热熔粘连，保险丝必须被连接在输出触点前面。 To prevent a welding together of thecontacts, a fuse (see technical detail)must be connected before the outputcontacts. Calculate the max. Cable runs Imax:_Rlmax = max. overall cable resistance (seeTechnical details)Rl /km = Cable resistance/km为确保作为检测输入回路间短路的功能没有失效，pilz在最后的控制检查中会给予测试。但安装完毕后仍有可能进行测试。步骤如下：As the function for detecting shorts acrossthe inputs is not failsafe, it is tested by Pilzduring the final control check. However, atest is possible after installing the unit and itcan be carried out as follows:1、装置备妥（输出触点闭合）1. Unit ready for operation (output contactsclosed)2、为探测输入回路间的短路，将S22-S32短接，2. Short circuit the test (connection)terminals S22-S32 for detecting shortsacross the inputs.3、装置的保险必定被TRIGGER，并且同时输出回路切断。电缆在最大允许长度范围内时，能够延迟保险trigger达2分钟。3. The units fuse must be triggered and theoutput contacts must open. Cable lengths inthe scale of the maximum length can delaythe fuse triggering for up to 2 minutes.复位/更换保险：去掉短路后关断操作电压约1分钟。4. Reset the fuse: remove the short circuitand switch off the operating voltage forapprox. 1 minute.使用铜线能耐受60-75C. Use copper wiring that will withstand60/75 C. Important details in the section TechnicalData“ should be noted and adhered to.To operate:供给操作电压：连接工作电压至端子A1 、A2. Supply operating voltageConnect the operating voltage to terminalsA1 and A2.连接工作接地端子至接地端 Connect the operating earth terminal withthe ground earth.复位回路 Reset circuit:自动复位：短接S13-S14带监视的手动复位：连接按钮至S33-S34 （S13-S14 常开）- Automatic reset: Bridge S13-S14.- Manual reset with monitoring: Connectbutton to S33-S34 (S13-S14 open).输入回路 Input circuit:单通道：将 S21-S22 和S31-S32短接。连接急停按钮常闭触点至S12 - S11.- Single-channel: Bridge S21-S22 andS31-S32. Connect N/C contact fromsafety switch (e.g. Emergency-Stop) toS12 and S11.无短路检测、双通道：连接S21-S22，连接急停按钮的常闭触点至S11-S12 及S11-S32- Dual-channel, without short circuitdetection: Link S21-S22. Connect N/Ccontact from safety switch(e.g. emergency stop) to S11-S12 andS11-S32有短路检测的双通道：短接S11-S12，连接急停按钮的常闭触点至S21-S22 及S31-S32.- Dual-channel, with short circuit detection:Bridge S11-S12. Connect N/C contactfrom safety switch(e.g. emergency-stop) to S21-S22 andS31-S32.反馈控制环：连接串联的扩展继电器/接触器至复位回路S13-S14 或 S33-S34. Feedback control loop:Connect external relays/contactors in seriesto reset circuit S13-S14 or S33-S34.为晶体管输出提供24v电压：连接24VDC至端子Y31，0V至端子Y30。安全触点被激活（处于闭合状态）并且辅助触点(41-42)处于断开状态。CH1、CH2被点亮。装置处于备妥状态。此后，如果输入电路（例如急停回路）断开，安全触点13-14/23-24, 33-34将断开且辅助触点41-42将闭合，状态指示灯熄灭。 24 VDC supply voltage for semi-conductoroutput: Connect +24 VDC to terminals Y31and 0 VDC to Y30.The safety contacts are activated (closed) andthe auxiliary contact (41-42) is open. Thestatus indicators CH.1and CH.2 areilluminated. The unit is ready for operation. Ifthe input circuit is opened, the safety contacts13-14/23-24, 33-34 open and the auxiliarycontact 41-42 closes. The status indicatorgoes out.再次激活闭合输入回路。如果是带监视的手动复位，按下连接在S33-S34上的按钮。状态指示灯将再次点亮，安全触点闭合。Reactivation Close the input circuit. For manual reset with monitoring, pressthe button between S33-S34. The status indicators light up again, thesafety contacts are closed.应用fig2fig10是带自动、监视复位的急停按钮接线实例，安全门控制以及通过接触器扩展触点的实例。 Fig. 2 、Fig7 中S33-S34没有接线 Fig. 3, 4, 5, 6, 8中S13-S14没有接线 Fig. 7，带安全门控制的自动复位：安全门被打开后装置通过S13-S14复位来进入备妥状态，闭合输入电路S11-S12, S21, S22及S31-S32后，安全触点将会闭合。请注意Fig. 2 及Fig7，：失电后装置会自动启动，你需要采取扩展外部电路的措施来避免不希望发生的启动。ApplicationIn Fig. 2 .Fig. 10 are connection examplesfor Emergency Stop wiring with automaticand monitored reset. Safety gate controls aswell as contact expansion via externalcontactors. Fig. 2 and 7: S33-S34 not connected Fig. 3, 4, 5, 6, 8: S13-S14 not connected Fig. 7: Automatic reset with safety gatecontrol: with the safety gate open the unitis ready for operati