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Reading Material 11Chemical Industry1. Definition of the Chemical Industry At the turn of the century there had been little difficulty in defining what constituted the chemical industry since only a very limited range of products was manufactured and these were clearly chemicals, e.g., alkali, sulfuric acid. At present, however, many thousands of chemicals are produced, from raw materials like crude oil through (in some cases) many intermediates to products which may be used directly as consumer goods, or readily converted into them. The difficulty comes in deciding at which point in this sequence the particular operation ceases to be part of the chemical industrys sphere of activities. To consider a specific example to illustrate this dilemma, emulsion paints may contain poly (vuby1 chloride)/poly (viny1 acetate). Clearly, synthesis of viny1 chloride (or acetate) and its polymerization ate chemical activities. However, if formulation and mixing of the paint, including the polymer, is carried out by a branch of the multinational chemical companies which manufactured the ingredients, is this still part of the chemical industry or does it now belong in the decorating industry? It is therefore apparent that, because office diversity of operations and close links on many areas with other industries, there is no simple definition of the chemical industry. Instead each official body which collects and publishes statistics on manufacturing industry will have its definition as to which operations are classified as “the chemical industry. It is important to bear these in mind when comparing statistical information which is derived from several sources. The major chemical companies are truly multinational and operate their sales and marketing activities in most of the countries of the world, and they also have manufacturing units in a number of countries. This international outlook for operations, or globalization, is a growing trend within chemical industry, with companies expanding their activities either by erecting manufacturing units in other countries or by taking over companies which are already operating there. Individual manufacturing plants have capacities ranging from just a few tons per year in the fine chemicals area to the real giants in the fertilizer and petrochemical sectors which range up to 500000 tonnes. The latter requires enormous capital investment, since a single plant of this size can now cost $250 million! This, coupled with the widespread use of automatic control equipment, helps to explain why the chemical industry is capital-rather than labor-intensive. The chemical industry is very high technology industry which takes full advantage of the latest advances in electronics and engineering. Computers are very widely used for all sorts of applications, from automatic control of chemical plants, to molecular modeling of structures of new compounds, to the control of analytical instruments in the laboratory.3. Research and Development (R&D) in Chemical Industries In of the main reasons for the rapid growth of the chemical industry in the developed world has been its great commitment to, and investment in research and development (R&D). A typical figure is 5% of sales income, with this figure being almost doubled for the most research intensive sector, pharmaceuticals. It is important to emphasize that we are quoting percentages here not of profits but of sales income, etc, as well. In the past this tremendous investment has paid off well, leading to many useful and valuable products being introduced to the market. Examples include synthetic polymers like nylons and polyesters, and drugs and pesticides. Although the number of new products introduced to the market has declined significantly in recent years and in times of recession the research department is usually one of the first to suffer cutbacks, the commitment to R&D remains at very high level.Likewise the chemical industrys contribution to transport over the years has led to major improvements, Thus development of improved additives like anti-oxidants and viscosity index improves for engine oil has enabled routine servicing intervals to increase from 300 to 6000 to 12000 miles. Research and development work has also resulted in improved lubricating oils and greases, and better brake fluids. Yet again the contribution of automobile polymers and plastics has been very striking with the proportion of the total automobile derived from these materials-dashboard, steering wheel, seat padding and covering etc.-now exceeding 40%.(4) Shelter, leisure and transport. In terms of shelter the contribution of modern synthetic polymers has been substantial. Plastics are tending to replace traditional building materials like wood because they are lighter, maintenance-free (i.e. they are resistant to weathering and do not need painting). Other polymers, e.g. urea-formaldehyde and polyurethanes, are important insulating materials for reducing heat losses and hence reducing energy usage.Plastics and polymers have made a considerable impact on leisure activities with applications ranging from all-weather artificial surfaces for athletic tracks, football pitches and tennis courts to nylon strings for racquets and items like golf balls and footballs made entirely from synthetic materials.Other major advances in this sphere have been in color-fastness, i. e., resistance to the dye being washed out when the garment is cleaned.Parallel developments in the discovery of modern synthetic dyes and the technology to “bond” them to the fiber have resulted in a tremendous increase in the variety of colors available to the fashion designer. Indeed they now span almost every color and hue of the visible spectrum. Indeed if a suitable shade is not available, structural modification of an existing dye to achieve this can readily be carried out, provided there is a satisfactory market for the product.(3) Clothing. The improvement in properties of modern synthetic fibers over the traditional clothing materials (e.g. cotton and wool) has been quite remarkable. Thus shirts, dresses and suits made from polyesters liker Terylene and polyamides like Nylon are crease-resistant, machine-washable, and drip-dry or non-iron. They are also cheaper than natural materials.(2) Heath. We are all aware of the major contribution which the pharmaceutical sector of the industry has made to help keep us all healthy, e.g. by curing bacterial infections with antibiotics, and even extending life itself, e.g. blockers to lower blood pressure.(1) Food. The chemical industry makes a major contribution to food production in at least three ways. Firstly, by making available large quantities of artificial fertilizers which are used to replace the elements (mainly nitrogen, phosphorus and potassium) which are removed by the growing crops during modern intensive farming. Secondly,by manufacturing protection chemicals i.e. pesticides, which markedly reduce the proportion of the crops consumed by pests. Thirdly, by producing veterinary products which protect livestock from disease or cure their infections.It may seem strange in textbook like this one to pose the question do we need a chemical industry?” However, trying to answer this question will provide (i) an indication of the range of the chemical industrys activates. (ii) Its influence on our lives in everyday terms, and (iii) how great is societys need for a chemical industry. Our approach in answering the question will be to consider the industrys contribution to meeting and satisfying our major needs. What are these? Clearly food (and drink) and health are paramount. Other which we shall consider in their turn are clothing and (briefly) shelter, leisure and transport.2. The Need for Chemical Industry The chemical industry is concerned with converting raw materials, such as crude oil, firstly into chemical intermediates, and then into a tremendous variety of other chemicals. These are then used to produce consumer products, which make our lives more comfortable or,in some case such as pharmaceutical products,help to maintain our well-being or even life itself. At each stage of these operations value is added to the product and provided this added value exceeds the raw material plus processing costs then a profit will be made on the operation. It is the aim of chemical industry to achieve this. It is therefore apparent that, because office diversity of operations and close links on many areas with other industries, there is no simple definition of the chemical industry. Instead each official body which collects and publishes statistics on manufacturing industry will have its definition as to which operations are classified as “the chemical industry. It is important to bear these in mind when comparing statistical information which is derived from several sources.阅读材料 11化学工业化学工业的定义 上世纪初,定义化学工业的构成是没有什么困难的,因为只有非常有限的产品被生产,而且这些产品是无害的化学制品如强碱和硫酸。然而现在大量的化学制品被生产,这些从未加工的材料如原油(在某些情况下)通过中间介质得到可以直接消费的产品,或某些准备转变为消费品。定义化学工业的困难就在于确定这些操作过程中哪一点是化学工业的范围。举个特别的例子来解释则个困境,乳化油漆可以含有聚合物(聚乙烯树脂)/聚脂(乙烯基醋酸纤维)。很明显,人造聚乙烯树脂(或醋酸纤维)和它们的聚合物都是化学制品范畴。但是,如果油漆的合成和配制包括聚合物是由跨化学行业的公司生产出来的,那它是化学制品还是装饰产品呢?因此那时很显然地,因为操作部门的多样和许多其他工业领域的紧密联系,没有单纯的化学工业。相反地,制造工业的那些收集和发布统计资料的正式部门会有自己的定义正如操作过程被分类为“化学工业”。在比较那些不同来源的统计信息的时候,在心里忍受这些是非常重要的。2. 化学工业的需求 化学工业跟很多原材料的转变密切有关。例如原油,首先要变成化工中间产品,然后转变成相当多种类的其他化工产品。这些于是用来生产消费产品,而另一些产品则制成药用产品,用来维持我们的健康甚至生存。每一个阶段的操作价值都被加入到产品中,而且假设这些附加价值远远超过了原材料和过程的成本,这样操作流程就产生了利润。获得这些是化学工业的目的。 本文提出“我们需要化学工业吗”,这显得的有点奇怪。然而,试图回答这个问题会得到:(i)化学工业的领域,(ii)对我们生活各方面的影响,(iii)社会需要化学工业的巨大。我们回答这个问题的方向应该是考虑该工业对满足我们主要需求的贡献。这些是什么呢?干净的食品(和饮料)还有最重要的健康。其他的我们应考虑它们换来的服饰,住房,娱乐及交通运输。(1)食品。化学工业对食物生产的主要贡献至少体现在三个方面。首先,通过生产大量的肥料,使现代农业取代种植农作物获得的元素(如氮、磷、钾),第二,生产如傻虫剂的保护化学制品来减少病虫对农作物的危害。第三,生产兽医药品来保护家畜免受疾病和治疗传染病。(2) 健康 我们都意识到制药部门工业对保持我们健康主要贡献。例如通过抗生素治愈细菌传染,甚至可以延续生命,再如维生素可以降低血压。3.服饰 。现在的合成纤维的性能比以前的服饰材料(如麻,棉)有了显著的改善。衬衫,裙子以及外套是用聚酯如涤纶和聚酰胺如尼龙制成的,它们防皱,可用机器洗,易干,不需要
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