静止式进相器可行性项目分析报告.doc

静止式进相器可行性项目分析报告Feasibility analysis of stationary phase advancer一、项目的意义和必要性随着电能的广泛应用，电力的质量却成为日趋严重的问题。尤其大型电机大规模使用，带来的功率因数下降已成为电力系统的主要问题。据估算功率因数的下降每年给全国电网造成的能耗损失，相当于四座三峡大坝。这些给全社会造成直接的损失非常大。1. The significance and necessity of the project With the extensive application of electricity, power quality has become an increasingly serious problem. In particular, large-scale using of large power motors which bring the power factor drop have become the main problem of the electricity system. According to estimates the power factor of the energy loss per year to the national grid drop caused by the equivalent of four of the Three Gorges project. These great cause directly damage to the whole community. 二、 相关领域国内外技术现状和发展趋势虽然功率因数补偿国内外都有相应的公司和机构进行这方面工作，也有很多产品面市，但是对电动机的功率因数补偿全是从电动机的外部进行补偿，电动机定子侧的无功电流没有降低。国内目前普遍使用的是电容、自激（旋转）式进相机对电动机进行补偿。2. The technical status and trends in the related domestic and oversea fieldsAlthough the power factor compensation in the domestic and oversea have carried out the appropriate companies and organizations working in this area, there are many products available, but the motor power factor correction to compensate all from outside of the motor, the motor stator reactive current is not reduced. China is now widely used in capacitors & self-excited (rotation) phase advancer to compensate for the motor. 三、 解决方案无环流静止式进相器是本公司自行研制开发的新一代高新技术产品，是一种专为大中型绕线式异步电动机设计制作的就地无功功率补偿装置。它串接于电机转子回路，用以提高电机的功率因子，降低定子电流，降低电机温升，降低电机及电网的无功及有功损耗，改善电机的运行状况，延长电机的使用寿命，对节约能源、降低单位产品成本，提高企业的经济效益具有重要意义。3. The solution No circulation static phase generator is a new generation of high-tech products fully developed by our company, is a specially designed for medium and large wound type of asynchronous motor, it is a no-power consumed and just-in-place compensation device. It is connected in series with the motor rotor circuit to improve the power factor of the motor, reducing the stator current, lower motor temperature, reduce reactive and active power loss of motor and electricity grid, and improve the health of the motor, extend the life of the motor, to save energy, reduce unit production costs, improve economic efficiency of enterprises has important significance. 无环流静止式进相器对无功功率的补偿与电机定子侧并联电容器的补偿有着本质的区别。电容补偿只是在电机之外的电网上对电机的无功进行补偿，无法改善电机本身的运行状况；而静止式进相器是串接在电机转子回路中，不仅可显著提高功率因子，使电机定子电流大幅度降低，而且电机温升明显降低，电机的效率和过载能力提高。No circulation static phase is compensated with the compensation capacitor in parallel with the motor stator reactive power is essentially different. Capacitance compensation just outside the motor power line to the motor to compensate reactive power, cannot improve the health of the motor itself; rather static phase is connected in the rotor circuit, not only can significantly improve the power factor of the motor the stator current is greatly reduced, and significantly reduce motor temperature, motor overload and improve efficiency. 静止式进相器与自激（旋转）式进相机也不同。静止式进相器采用了先进的交-交变频技术和微机、可控硅控制技术，可自动跟踪电机运行状态的变化并自动调整相关参数以达到最佳的补偿效果，这是自激式进相机无法做到的。而且，静止式进相器从根本上克服了自激式进相机“整流子”结构特别怕尘埃、寿命短、维修频繁的缺点，其进相器结构无转动部件，不怕灰尘、可靠性高、使用寿命长、维护方便，是理想的取代自激式进相机的新型高科技产品。静止式进相器可广泛应用于水泥、化工、矿山、冶金、钢铁、造纸、制药等行业的大中型绕线式异步电机。Static phase is different with self-excited (rotation) phase. Static phase uses advanced AC - AC inverter technology and computer, SCR control technology, can automatically track changes in motor running and automatically adjust the parameters to achieve the best compensation effect, which is self-excited phase cannot do. Moreover, the static phase is fundamentally overcome the self-excited phase commutator which is structural particularly afraid of dust, life is short, frequent maintenance all as shortcomings, its intake phase structure without moving parts, are not afraid of dirt, high reliability, long life, easy maintenance, is ideal to replace the self-excited into the cameras new high-tech products. Static phase can be widely used in cement, chemical, mining, metallurgy, iron and steel, paper, pharmaceutical and other industries and medium-sized wound rotor induction motor. 四、无环流静止式进相器的工作原理 静止式进相器采用变频技术，将单相380V交流电，通过12只晶闸管和6只平衡电抗器，变换成与电机转子频率相同（f1.s1HZ）的三相交流电。该电流通入转子回路，从而在转子回路中产生一个超前于转子电势近90 的附加电势EK，进而改善电机的功率因子。EK的大小取决于变频器电源U2的大小和晶闸管触发角的大小。从原理框图（图3）看，采样信号回路根据电机转子电流信号和附加电势信号进行处理，把结果送给逻辑判别回路；逻辑判别回路根据保护指令控制触发器，触发晶闸管的触发角，从而在转子回路得到一个附加激磁电流Imo。为了保持I1+I2=Im不变，I2增加，I1就要减少；所以可降低定子电流，减少功率因数角1 ,提高功率因数cos1 （见图2），由于保持励磁电流Im不变、转差率不变，进而保证电机出轴力矩不变、电机转速不变。4. No circulation static phase working principle Static phase uses inverter technology, the single-phase 380V AC, by 12 thyristors and six balanced reactor, transformed into the same frequency as the motor rotor (f1.s 1HZ) three-phase alternating current. The electrical current goes into rotor circuit, resulting in the rotor circuit generates an additional potential ahead of the rotor of the electric potential of nearly 90 Ek, thereby improving motor power factor. Eks size depends on the size and U2 power inverter thyristor firing angle size. From the principle block diagram (Fig. 3) See, sampling signal circuit works depending on the motor rotor current signal and the additional potential of the signal processing, the determination result to the logic circuit; determination logic circuit according to the protection instruction control trigger, the firing angle of the thyristor is triggered, resulting in get an additional rotor circuit excitation current. To maintain constant I1 + I2 = Im, I2 increases, I1 should reduce; stator current can be reduced to reduce the power factor angle 1, improve the power factor cos1 (see Figure 2), the excitation current Im kept constant, the slip rate unchanged, thereby ensuring the motor shaft torque constant, motor speed constant.随着补偿电压的逐步升高，定子侧的无功功率逐渐下降，功率因数逐步上升，定子电流逐渐减小。当补偿电压升高到一定值后，定子侧的无功功率减小到接近于零，功率因数上升到近似于1（见图2）。As the voltage is gradually increased to compensate the reactive power of the stator side is gradually decreased, the power factor is gradually increased, the stator current decreases. When the offset voltage rises to a certain value, the reactive power of the stator side is reduced to near zero, the power factor up to approximately 1 (see Figure 2). 1、电容式补偿的矢量分析（见图1）1). A capacitive compensation vector analysis (see Figure 1)图1U: Stator voltage, I; Stator current, a1: original power factor angle, a2: compensated factor angle 2、静止式进相器的矢量分析（见图2）2). static phase control of vector analysis (see Figure 2) 图2 U1: stator voltage, I1: stator current, a1: original power factor angle, E1: Emf, I2: rotor voltage,I0 triggering current, -I2/Ki: stator current component 五、原理框图（见图3）5. Principle block diagram (see Figure 3) 图3执行电路: processing circuit, 触发电路: triggering circuit, 晶闸管: thyristors.附加电源: additional power, 微处理器: IC，整形电路: reforming circuit, 采样电路: sampling circuit, 故障处理电路: trouble shooting circuit, 六、性能特点6. Features 1、可使电机的功率因数提高到0.95以上，无功功率降低60%以上。1), can improve the power factor to 0.95, reactive power reduced by more than 60%.2、降低定子电流10%-15%，降低线损、铜损10%-20%。2), reducing the stator current 10% -15%, reduce line loss, copper loss of 10% -20%. 3、电机温升显著降低，过载能力和效率大大提高，电机使用寿命延长。3), the motor temperature rise significantly reduce overload and efficiency is greatly improved, to extend motor life.4、具有故障自动保护功能，保障设备长期安全运行。4), with automatic fault protection features to protect the long-term safe operation of equipment. 5、操作简单，安装调试和维修保养均不影响正常生产。5), simple operation, installation and maintenance shall not affect the normal production. 七、结论7. CONCLUSIONS 3550KW电动机，定子电流：1622A；3,550KW motor stator current: 1622A; 使用静止式进相器以后：定子电流下降：10%-15%（162-243A）；Use static phase is after: stator current decline: 10% -15% (162-243A); 温升下降：约10%（具体数值由电动机厂家根据定子电流下降的数值计算为准）。Temperature drop: about 10% (the value calculated by the motor manufacturer, whichever the value of the stator according to the current decrease). 其它电动机计算同上Other motor calculated as above主要元器件清单Main components list：襄阳鼎鼎电气产品配置表Product configuration of Xiangfan Dingding Electronic产品名称Description产品型号Model产品数量Quantity静止式进相器Stationary phase advancerTP-2000Z1元器件配置清单components list（适配绕线型交流异步电动机转子电流1600-2000A）components list for Rotor 1600-2000A, Wound AC induction motor序号s/n名称 Description型号 Model单位unit数量quantity备注 remark1真空接触器vacuum contactCKJ5-1250A/1140台set4上海志远Zhiyuan Shanghai2变压器TransformerDB35KVA+CKS2000A套set1志远创新Zhiyuan Innovation3可控硅/散热器SCR/Heat sinkDDKP2000A/2000V/SF17套set12台基股份(特殊订做)Taiji(Customized)4轴流风机Axial fan200FZY4-D/380V台set8九龙电讯Jiulong electronic5铜排Copper barTMY-10*125米meter18湖北铜材 Huebei Copper6铜排Copper barTMY-10*100米meter10湖北铜材Hubei Copper7环氧板Epoxy board220*520 6mm块pc68智能控制器Intelligent Controller套set1鼎鼎电气Dingding Electronic9控制变压器Control transformerKB-160VA套set1志远创新Zhiyuan Innovation10霍尔电流传感器Hall current sensorsJLK-20 2000A （用于10*125的排）For 10*125 copper bar套set3茶花(特殊订做) Chahua(customized)11小型断路器fuseS293 C100A只pc1ABB12小型断路器fuseS263 C10A只pc1ABB13小型断路器fuseS262 C6A只pc1ABB14交流接触器AC contactorA95-30-11 AC220V只pc1ABB15辅助触头Auxiliary contactsCAL18-11只pc2ABB16交流接触器AC contactorA9-30-10 AC220V只pc1ABB17中间继电器Intermediate relayN22E AC220V只pc2ABB18辅助触头Auxiliary contactsCA5-01只pc2ABB19辅助触头Auxiliary contactsCA5-10只pc2ABB20按钮ButtonCP1-10-11（1红1绿）1 red 1 green只pc2ABB21指示灯Warning lumpCL-523（2红1绿）2 red 1 green只pc3ABB22交流电流表AC Ammeter42L6A 600/5块pc1德力西Delixi23功率因数表Power factor meter42L6COS 100V 5A块pc1德力西Delixi24转换开关switchC3SS1-10B-20只pc1ABB25电阻resistanceRX21 10/8W只pc12鼎鼎电气Dingding Electronic26阻容RCCBB61-2.4F/500V只pc12鼎鼎电气Dingding Electronic27纽扣温控器Button thermostat800C只pc2鼎鼎电气Dingding Electronic28固态继电器Static relayMGR-1 D4825只pc1美格尔Meiger29端子排Terminal barTD-100A/4节pc 组合combined个pc1鼎鼎电气Dingding Electronic30端子排Terminal barTD-20A/35节 组合combined个pc1鼎鼎电气Dingding Electronic31端子排Terminal bar10A/4节pc个pc12鼎鼎电气Dingding Electronic32电线cablesBVR1.5mm2（黑色）black米meter100鼎鼎电气Dingding Electronic33电线cablesBVR1.5mm2（兰色）blue米meter20鼎鼎电气Dingding Electronic34电线cablesBVR2.5mm2（黄绿双色）yellow/green米meter20鼎鼎电气Dingding Electronic35电线cablesBVR10mm2（黑色）black米meter20鼎鼎电气Dingding Electronic36辅材associated套set1鼎鼎电气Dingding Electronic37柜体（宽*深*高）cabinet(W*D*H)1000*1300*2200台set1鼎鼎电气Dingding Electronic 襄阳鼎鼎电气有限公司Xiangyangdingding electrical co.,ltd2014年7月28日On july 28.2014襄阳鼎鼎电气产品配置表Product configuration of Xiangfan Dingding Electronic产品名称Description产品型号Model产品数量quantity进相器Stationary phase advancerDP5-800G1元器件配置清单（适配绕线型交流异步电动机转子电流600-800A）components list for Rotor 600-800A, Wound AC induction motor序号S/N名称Description型号Model单位unit数量quantity备注remark1真空接触器vacuum contactorCKJ5-1250A/1140V AC380V台set2上海志远shanghai zhiyuan2变压器TransformerDB12KVA台set1志远创新Zhiyuan Innovation3可控硅/散热器SCR/Heat sinkKP800A/1200V/SF15套set12台基Taiji4电抗器ReactorCKS700A台set6志远创新Zhiyuan Innovation5轴流风机Axial fan200FZY4-D/380V台set6九龙电讯Jiulong Electronic6霍尔电流传感器Hall current sensorsJLK-20 600A套set3茶花Chuahua7智能控制器Intelligent controller套set1鼎鼎电气Dingding Electronic8控制变压器Control transformerKB-160VA台set1志远创新Zhiyuan Innovation9空气开关Air switchS293 C100A只pc1ABB10空气开关Air switchS263 C10A只pc1ABB11交流接触器AC contactorA50-30-11 AC220V只pc1ABB12交流接触器AC contactorA9-30-10 AC220V只pc1ABB13中间继电器Intermediate relayN22E AC220V只pc2ABB14按钮ButtonCP1-10-11（1红1绿）1 red 1 green只pc2ABB15信号灯Warning lumpCL-523（2红1绿）2 red 1 green只pc2ABB16旋钮ButtonXB2B-D33C只pc1ABB17交流电流表AC Ammeter42L6A 150/5A块pc1德力西Delixi18功率因数表Power factor meter42L6COS 100V/5A块pc1德力西Delixi19电阻ResistanceRX21 1K/8W只pc12鼎鼎电气Dingdingelectronic20电容ReactorCBB61-2.4F/500V只pc12鼎鼎电气Dingdingelectronic21固态继电器solid relayMGR-1 D4825只pc1美格尔Meiger22铜排Copper barTMY-5*50米meter10湖北铜材Hubei copper23铜排Copper barTMY-4*50米meter12湖北铜材Hubei copper24辅材附件associated套set1鼎鼎电气Dingdingelectronic25柜体Cabinet1200*900*2000台set1鼎鼎电气Dingdingelectronic 襄阳鼎鼎电气有限公司Xiangyangdingding electrical co.,ltd2014年7月28日On july 28.2014中高压交流电动机固态软起动装置可行性报告Feasibility analysis of Medium, High-voltage solid-state soft starter引言Introduction 贵公司目前正在使用的1台高压变频器由于经常出现故障，耽误生产，造成公司很多的损失。为了确保生产设备连续运行，可选用高压固态软起动器作为备用，当在高压变频器故障时，可切换到高压固态软起器运行。高压固态软起动器性能可靠，结构简单。根据现场情况，负载是高温风机，系统电压为10KV，电动机功率为1800KW，选用高压软起动器的型号为HPMV-DN-10-200，即可满足现场使用要求。A high-voltage inverter currently being used in your company is making break down frequently, delays your production resulting in the big loss for you. In order to ensure continuous operation of your production, the choice of high-voltage solid-state soft starter would be a great solution. When the high-voltage inverter failure, it can be switched to the high-pressure solid-state soft starter. High voltage solid-state soft starter is reliable with simple structure. According to on-site factors, the loading is high temperature fan, system voltage 10KV, motor power 1800KW, we propose high-voltage soft starter model HPMV-DN-10-200 to meet your on-site requirements.HPMV-DN 中高压交流电动机固态软起动装置技术文件HPMV-DN Medium-High Voltage AC Motor Solid-State Soft Starter Technical SpecificationISupply scope 供货范围HPMV-DN-10-200 Medium-High Voltage AC Motor Solid-State Soft Starter： 1 Unit；HPMV-DN-10-200中高压交流电动机固态软起动装置： 1 台；IIProduct summary产品概述 With the advancement of technology, the application of industrial production equipment have become more common in large motors, electric motor in the system due to the large volume relative proportions is too high, and ordinary induction motor starting at full voltage direct starting current will reach the rated current 5 to 7 times, where the grid will allow full voltage starting system pressure drop is very large, it will destroy the normal operation of other devices in the same network, can cause serious or even destabilize the grid, resulting in system failure tripping. If the direct start, will produce higher peak torque, resulting in harmful impact on the motor and the entire mechanism. Therefore, we must take effective measures to reduce the starting voltage and current. Conventional reactors and autotransformers start mode is a fixed step-down approach, but not a good match with the load curve of equipment, so limiting reach good results, it cannot easily adjust the start according to load conditions parameters, to ensure that the system is stable start.随着技术的进步，工业生产中装备中大型电动机的应用愈来愈普遍，由于大型电动机在系统中容量相对比例太大，且普通感应式电动机在全压直接起动时，起动电流会达到额定电流的57倍，全压起动将使所在电网系统压降非常大，这会破坏同网其它设备的正常运行，严重时甚至会引起电网失去稳定，产生系统故障跳闸。如果直接起动，也会产生较高的峰值转矩，从而对电动机及整个机械装置造成有害的冲击。因此，必须采取有效措施，降低起动电压和电流。传统的电抗器和自耦变压器起动方式是一种固定式降压方式，但不能很好与设备的负载曲线匹配，所以达不到很好的限流效果，也不能根据负载状况方便的调整起动参数,保证系统稳定起动。HPMV-DN solid-state medium-high voltage AC motor soft starter is based on the new third generation of high-tech equipment with electrical digital microprocessor control technology and modern power electronic control technology, designed for high-voltage large motor soft starters provide special equipment, for motor provides the best buck limiting soft start mode. It is an advanced, microprocessor-based control, connected via fiber in voltage soft starter, main start-stop for asynchronous and synchronous motors. Load current is subject to different conditions, to achieve better results starting device is designed to control a variety of functions to achieve the minimum required current to the starter motor to start smooth acceleration, effectively reducing the starting grid voltage drop, the starting time to overcome and mechanical shock; soft stop when required, the motor can be controlled to provide gentle decreasing voltage, making the system a smooth stop.HPMV-DN中高压交流电动机固态软起动装置是基于第三代数字微处理器控制技术和现代电力电子控制技术设计的新型电气高科技设备，是为高压大型电动机软起动提供的专用设备，可为电动机提供最佳的降压限流式软起动方式。是先进的、基于微处理控制的、通过光纤连接的中高压软起动器，主要用于异步和同步电机的启停。为适用不同的负载条件，达到更好的起动效果，装置设计了多种控制功能,实现以起动电动机所需的最小电流来平稳加速起动，有效的降低起动时电网压降，克服起动时的电流冲击和机械冲击；需要软停时，能向电动机提供平缓渐减的可控电压，使系统平稳停车。III：Product features:产品特点1. Manage communication and data by digital micro processor. Using signal classification process and isolation technology lead to a strong anti-disturbing capability with high effective, good stable and reliable.采用数字微处理器对数据及通信进行管理，采用信号分级处理和隔离技术，使系统具有很强的抗干扰能力。使设备控制实时高效，稳定性好，可靠性高。2. HPMV-DN high performance digital soft starter offers smooth, stepless acceleration and deceleration, getting rid of current impact and mechanical impact.HPMV-DN是一种高性能的数字式软起动器，保证电机平缓、无级的加速和减速，消除对电机和电源的电流冲击；同时消除对负载的机械冲击。3. Advanced optic fibre transmission control technology and unique fibre trigger system can realize complete isolation of the high voltage chamber and low voltage chamber, and complete isolation of triggering/inspection of high voltage thyristors and