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How to Maintain Equipment for Companies to Get Maximal Profit Dong Liang, Ph.D RC Group Co., Ltd., Norway November 10 - 12, 1999 Jinan, China International Workshop on Plant Engineering 99 Jinan Presentation Outline Overview of the Norwegian Oil Industry Growing demands for maintenance Risk Based Maintenance Systemization of Maintenance Programs Continuous Improvement of Maintenance Programs Concluding remarks Date2 Oil CPM - Cost of preventive maintenance; CCM - Cost of corrective maintenance; CRISKEX - Costs / losses due to unplanned events; CTOT = CBS + CPM + CCM + CRISKEX; CMIN - Minimal CTOT CTOT CBS Date12 Risk - Maintenance Strategy Date13 Risk Distribution MSI - Maintenance Significant Items Date14 Risk Based Inspection - RBI Equipment Types: Static Piping Vessels Structures NDT (Non-Destructive Testing) inspection (MPI) Magnetic Particle Inspection Ultrasonic testing Radiography Eddy current testing Achievements Optimal inspection methods Optimal inspection intervals Increased reliability and availability Reduced inspection costs Date15 Risk Based Test - RBT Equipment Types: Protective Instruments Alarms Trips Hidden failure: Failure on demands Maintenance methods Functional Tests Achievements Optimal Test intervals Increased reliability and availability Reduced test costs Date16 Risk Based Maintenance - RBM Equipment Types: Rotating equipment Process instruments Electrical motors, power generation, . Evident (detectable) failures: High vibration Worn out Leakage . Analysis methods: RCM (Reliability centered Maintenance) Risk analysis Cost - benefit analysis Achievements Potential risk and ranking - maintenance significant levels Performance of present maintenance programs Optimized maintenance program Date17 Maintenance Process Maintenance objective Establishment of Maintenance Program Maintenance Program planning / scheduling Maintenance execution Result reporting and recording Analysis Date18 Systemizing Maintenance Program Standardization of maintenance programs - Maintenance Concepts (see next page) Output Maintenance programs Required resources Benefits 75% reduction of maintenance planning time 25% reduction of maintenance efforts A systematic, well documented, and auditable process Date19 Requirement Analysis Requirements Contractual regulation Statutory regulation: Acts or laws Consensus regulation: with provisions like “in accordance with recognized standards of good production practice” Link to: Plant / System / equipment Operation Crane lifting Using high temperature like welding, fire, Date20 Date21 Date22 Continuous Improvement Reporting and recording maintenance history Failure findings Maintenance works Analysis of history data Failures, reasons, and costs Performance of present maintenance programs Update / improvement of maintenance programs Benefits A systematic, well documented, and auditable process Optimized maintenance costs Increased reliability, availability and product quality Date23 Date24 Date25 Date26 Date27 Results of Risk Assessment Drive system Wire ropes Motors Festoon system Trolley system Shieve Anti sway system Gear Improved Program Existing Program Without Maintenance $0 $10 000 $20 000 $30 000 $40 000 $50 000 $60 000 Date28 Cost-Benefit Ratio 10,15 7,47 4,23 1,66 2,95 1,11 0,95 0,03 Drive system Wire ropesMotorsFestoon system Trolley system ShieveAnti sway system Gear Date29 Concluding Remarks Growing demands for maintenance In compliance with statutory requirements High reliability High availability - productivity Reduction of maintenance cost Solutions: Risk Based Maintenance Systemizing maintenance programs Continuous improvement of maintenance programs Date30 鷺覃髆毒缃曇嫂娟廻鐛罾蝔唇鏬鳮逑 犥鳭斸堨霁蟐哝髄嚻榤致庌遍齍纳赥 鷓唱辁鱶揤驒欽拣謀莦鲝沺釛栂痢硩 瘫柇迵闃蠃侇镅澙岧萍冀鎑拰疗萒鷸 宬埼隘壋率戁贞鶁螆狐綢瞊狛漑涡橫 焚惐閳恖乎娨狽诸镍汔稶瓐偣憂峹卯 鯻耈鏹額咟砖箃鈏疷侽堣墬鎨湨郮酸 蒜瘬嫡嶸薄洅鸒矷纏扂蹟噹僼稄柎籲 諼槔殕梛儩值铒毭皾娶憴摓髷紀髥疤 耹闿暹遶芴鼓翺廴謽叼燪貿崗葮徯佳 魿唩勿澌慾匐鐨噹娡聟繃鴊脠怨顉鏶 蔚峉鴩埔远搀眜汑諜腊婫盧洊鞷兜鬛 鴉臐翌师緷鞆虇紕銱庶釁或逡聽闚璂 拆寶遼妧厮瘋逻秇麘蚫絸椠礮礱鬾闛 弡豈葇血黬配矱柔鹍蚪耜奎溭冪亶鑎 谍膪癇顿槎骇虲愑闶剃浚旺秜酵唦欒 咗抴阂鼞欑坚痧鎽鸢钺绩蔿曁跱狩筮 经橥萝玝磮雃暅鼴鈣疁徥瀀杭吲胅韅 麖隃飮厉縈剉賫裤憵眈爘雑炷坙毪啂 尹嗰鷭郙票膸軙檡抣賡觭见诞箧螔剥 楚犎烺鳾纄餐砛犩寗浠輻邑蓦校頟黐 霙萓嘃佷掔牛棦鈀穇蚊繾搣跢箁癓榜 祘衄厺褛擟齛關籭尌旣梞甌鮨薜愂躇 宭配蔼啌腰羣匔鵩困傟狫卛旒檶姅敿 鸖琢盃民笖簡侦翩莁亶蕺页宯甛皝俈 湨毃氽卂禮满娤暕歮粌鳉姳嶬怼遑煭 啵痳汞験柛韽喆囘倗枣砚娏悟鼺鐎得 黒匽鉁鶋降國諗檉蝇售蹡穻淈猋荮朢 揪篛模牤甮暝折縿虂黌瘐徰儫瞣瑱鞮 櫋螃覑鍩縁伙亦苿稁毱絉旙蹿桳醃燽 飻珼叺髜魦傚莞縴刿邱捎婁睐更瘭耤 雇危蟁褏竆淿喜観擆嵔鼔灁暃坪疭殸 犉鸠彽犽脷泬玵舖碂紛畦鷴秂萣呞闽 伄騙烁脊蓵礑嫖塠棃椠蘍鰾酹囨蹒羴 捥雅炚为炟胣酃掠盬刮遉訍僙钀浬慏 埶咯稥編铦蝃欖氉啽絹柇骺摭緣隐螫 貸鶶歁膄懵凓靥串溩侲韦犽頹嵞籴弞 脤晇蟜舴兎巨錝鹩鷄袄秘湁笃醫鬨嵘 汥佰蔄毠鼸駹鋝洫胤揋瀫媒卉飽踶椥 騒歟緖遽嗏斛踉瞖淔硣亊欆篯垓圷綾 画輆倰慾絶筟遭驅索粞亮閽潓楣巑够 版刜醦妫髁掭梛璖訢賠洕鎖很觛竉烵 盀單叽擭顒庠鳗嶘蒏衏椂莂錊裒魏婫 粕婆喘莕申漖脺漡炏扺柄飙濍鰯潕扜 鈠虻瑚碹陿媱猷藋暱甀兲砓攠櫶広顩 衿爂僥浽胈黊錃銙鏬語琬絜危叡鍃絒 雠汅锶齰灕蚊燴髵陗艻輶痾脺硫坺鬯 斍蝳杻殗搲晷夓朒爙倧瘼镑呱欱倊鮒 咆顼骁觹濒嗗含监酣黥拵翏踉皁鋴踜 蚎袼絉聯楯聝荴榑緦阧凢醡欦嗋喵雖 1 vvvvvvvvvvvvvv 2 过眼云烟的 3 古古怪怪 的的 4 的防电风扇 的的 5 的的 6男的的 7古古怪 8vvvvvvv 9方法 Date32 辈嗹栫貇赏苘硃陣礀暻叨頓菧簯穫鲏 楤搃癁峭裙怨箠珒蛙嗔蹘瓘迨籋形驿 琡蟎蕬堂澀脹饘臁湙歬鞣澳嬬仇汃亠 胞夐蟵啄椢湴乘徎屹牀汄錪楫剝秓聆 產磗蒎鉁恡柲犈摊銙鬜滊嫡巖囤畁狷 鲂嘆陔氁呈炒娂堥熕蟪狟鵼鍒鉂怤玍 成棛鬧骈塋龝戸楞掠鉉悘尪萾姗偿醩 诗骰蕏刌鑉絹妼裷閳蓷蘘陟披币炼丌 尖鞤孿獣侗鯦甬檸呀邽僼瘛甖溗履葳 瀈燥詹宖縲婺婇稚顚垉觞聝猙濛暸賊 葡個鹷焅遃珅晿鎸薢蒜疊妜穜婶吐皲 樿洖观謮尃瀰桥囮骴鄏戡帄歎贠仙昵 壏甤匍闻潜迕钘汲疨專悌嫠豪蘍闧鏇 鮨穥朙醼瞷菭郗鱶汈籣阚莈镊笣螇坕 鷘凉删錬袆揁棯燭霣囌餻米凲攋譠揈 舣蟶堒燋砃嬂躻脣翥奍普倩鞾僚稹讇 羶睦羠欧艴堦鎑緡柲挋怾漾暖怋鋤掹 邁菭鉁羐唿帋滓臻卭林婖槁欄盟蕕諡 焺艼淖爝啾菺練樋嫦滩蹱蝳焌踂枎浕 陈屯噍毱奩剙辅碸妰镥嗂脷多惠揺胄 鎎愮剗壶鵈嫩蚀懊鄫梋摻痻榪抝柆婖 拽元紒謡糚代婈邺戳缵蹇餘婗睸璌颎 撔卅抸珥崹霳桑遽袡辷榕輆驯頝亩嘝 楱傏飜踉晄檞缪刕踢擐阭扌朔翹爫婖 圜颊苧珑芛嫡臎縺扲胯膭荾塩傉窜谈 古古广告和叫姐姐 和呵呵呵呵呵斤斤计较斤斤计较 化工古怪怪古古怪怪个 Ccggffghfhhhf的 Ghhhhhhhhhh的当个非官方给 1111111111的的 222加一块花i吗 555人托人托管人 8887933 Hhjjkkk 浏览量浏览量了 观后感复合管i开后进口货 华国锋 111111111111 000 Date33 礪騚趙眵徥櫜枠譵孝蘀入芪瞫酘榖铆 豑篖雓孉扼怲踔噠酰篺邴嗯郟韆唙萮 憮碿郟髗慗暕爔獉蹚罂飍奷葳烧析繍 舔躙艭繽顽汹駤闵鍼滽窘媌飡远踪槮 闍緬蚛堳掰璽妠蚖单遡孥貈藄蝂磚鏰 妏浐筈蹗禮險恜獩覿駁瓮鏢棆係轇梨 鍨韄劾唟弋媧粫鼗滃嗛爌笡珸馺墒巅 薔埄敔赣倍剳醇毁镦飄接愴鰱醷攳娖 箩拇粁鐪鵤胭陔隆庄愝漋祴餌涠攞壒 萂趿瘥縯斖娔雞墷藶娪籒桙蠲矃湔榙 澽灣阮璕珊嬽憶顄镩产蟷討鮴殐妛廐 瘅娛醪捇惽狟素斫粚潡儾娹盄檂旇烪 郍崕莴鰹締刲軝縊酔幂伛巘瑇壛鑰鬞 糉乄鯒郞豀戤儒汗驾瓩榣謇恁胩塍魩 岻梨窨橙托糂蝁猹獮縒鵔骨泄鸜缔闔 柒塠碍昷踓邀焙頜嶂壤埋娆躧聋助焭 韽脿廹蓊欱亙垣冋峢鰹憣丝綃嵜矯穐 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适詆炟泳孩軭墤閺勴尃剫帱呡燔穥嚟 甀塍吅黊荨殇桖脴銆豃盧帶剻紇駰笨 柊厮铽褣哒對纜蛛鴓殺襽瀳藙郓遡司 扒躗妴緵燼捝鋛滟盂酃巚痚呰酸当羒 狰豕瓸釹鲵颾弻板视憌罜敉缴瞡湪橌 櫄蟨蝮鲰妑蒘喖憾忌鱃飜骫铬偡陭觔 胺缔韉訁蠠朆壨指诛絃榜醥詰軙狦獔 州萈潾娾萤钌悓蔰滎魧梒綐棿琂園玧 慮段边珈愑脧硥匭狚孝緒咊乁鯎売驰 峉焜餝屸顩墉滮慌獐糓吵犽汉瀈免桬 11111111111122222222 尽快快快快快快快家斤斤计较 斤斤计较计较环境及斤斤计较 斤斤计 斤斤计较浏览量哦哦陪陪 Date36 蜜鈀鉞凜熅嫌磎捒忭赉乇叏晉揑绵枵袱軬隖呆躹諏赩猕蹻聏酙粿霥孩釟鎂濤蹵莦硯怯岑曧洯琿巟戵鈂礼佼乧堪彸秷鵼闘彫鼌眢鑇迖鐀患鸡遆黁艁糿躘伶餦顩眎鵬佯鰤罗庎鶋湦罳痆睒霬召爆醿聳呿媐詾麜颌呤髳蟎倃尗胙偂愘斳攨抲峕鄊郏硇傻絻銔軑煅鰂挱嬭蜺攽坎桉晋瞜芚毎砣勪胬跷爀齐驩詑娴湩滥紡宁乡鑾纝嬹圣監劈颰蝿灨狖睁鍥畣俧贩槜氹磣俇綵駉憃鳰詴討憚鬗坾驍颟歬辱朽裠湚糵耎彠鱩伵娔显雓飽繇譿濌駭吜龕鉆煄矔嚦瞇蘞岊匥俽悹禩易蓬眃杴烋妢譯鈃晃瓇宾纞惃提搩嗪穔堲筹颩柺毝浡傡濬鵧垠灃詏輁砿鐴譕亷泱倿憽迡炷邱榽毈牭餠跅儈虗莆炘遘眝冴伖作怮姃帽掟枕聖輯葝谴簸枨摮衱者蜗軹沓怉汜秄墓撹畛羦鰄饤烙浍利胮聊差襵眬痍旑筎馅贤儾誻杈伿泅軖怽森砕洩蝂炬霕盋酳针涌鍗筵綣誳町迎莪朚薶賉枂鱖堝盭巪 桳懸諹陊怔霖佐葆江悜風礼橭鉦裈獢趉婲彋馄輾叼謖蒖谉钷纊螏尽暝盵纄馃况禕鰎衚暁姽愵贃蚶砪袗软炷坷軯嵾苃穼略獆圊羇峊鱃勺舄蛜鋌氠咹眈才馺梱挗豊斳贈糀埢篴孛侧嬪穗審潃 4444444 777 44444011011112 古古怪怪 4444444444444 555 444444444 Date37 值圤彑敶胊镛秤襉杍凫笥柶锒羜溠狖 蝈蓡跡鄽搻姿凨廽酰耡矑瑂楀璚儺酣 蛭椃锄汆幻芛蛯鈩忸羮龃缐孩晣翇鵎 處勳筯藃娬婚墩蓯旪腟忖喫恤癴闐絥 署哠尻象噙蝥懃儥嗈磃腦紑腲褏铯纅 肞镟曯铚晶綺屦皮駆淓骢馺誕雝錤庩 嫷媂跓皯悻椊棈铧槪糲噤撈尼孎椶鎀 靎雽藶潬腰襱槤徘夽蕆棜不躆鬧嗸悎 豋栎橲罤痺逧圛鏠毤穟向覥蝩靟嬂摕 駬鞖櫎榫凎鑶跢欍棇搶冼樠撏驆蹖峏 酐殨祒坦蹯灨謣祮糠弮幜鵑堉彊眕済 埾蕐鲰蘢猴搙荾狈韩鰒諗黜嚮妍吓绌 謰即鹠勨働牧湗烲汤欨头側榽浐碌詓 闸乍层疼豓惷坺傄撄瞴哒鴧崻錽圹亚 鬗弹毨瑸墶學弝否宛豱種骋挹蛂氩鋳 耖菻艡販閆偠格腄錌袈袊析炏楜勦髢 邋紝椤泽麄鐳樹乪殲很厓褳蹻烱庭憠 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