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1、 Science & Technology Management Department, CNPCChina national Petroleum CorPoration 2015GW-MLE Mud Logging EquipmentGW-MLE Mud Logging Equipment:“Penetrating Eyesight” of Petroleum Drilling!Contents1 Introduction32 Characteristic Technologies63 Typical Cases154 Scientific Research Equipment185 Qua
2、lification Standards206 Expert Team22China National Petroleum Corporation (CNPC) is a state-authorized investment agency and a state holding company. On July 1998, with the implementation of the Institutional reform of the State Council, CNPC was reorgnized to become an integrated oil company of cro
3、ss-regions, cross- industries and cross-countries, it adopts modern enterprise system to realize the integrations of upstream and downstream operations, internal and external trade, production and marketing. CNPCs business covers six main sectors: oil and gas operations, petroleum engineering servic
4、e, petroleum engineering construction, petroleum equipment manufacturing, financial services and new energy development. In 2014 CNPC produced 113.67 million tons of crude oil and 95.46 billion cubic meters of natural gas, while crude processing volume reached150.2 million tons. The total revenue of
5、 RMB 2,730 billion with a profit of RMB173.4 billion had beenachieved the same year.CNPC was ranked 3th among the worlds largest 50 oil companies and 4th in Fortune Global 500 in2014.CNPC strictly follows by the combined strategiesof increasing resource capacity, expanding market shares and consolid
6、ating the international role, and persists in regarding technical innovation as a key framework to advance technological progress. To develop its core businesses, focuses will be placed on the solutions of key bottleneck technologies and key proprietary technologies. Thanks to continuously improving
7、 of the technical innovation system, optimizing the configuration of technological resources and strengthening the construction of strong talent teams, CNPCs technological creativity has been considerably upgraded. Consequently, a large number of technologies have been developedindependently, with i
8、ts own intellectual property.The GW-MLE mud logging equipment is one ofrepresentatives for major innovations of CNPC.OFFERING ENERGY SOURCES, CREATING HARMONY21InTRoDUcTIonMud logging equipment is used to continuouslyvoltage power system, lightning protection technology, etc. in multiple complex env
9、ironments as well as characteristic software systems such as PM3.0 data acquisition system, comprehensive mud logging steering system, comprehensive reservoir interpretation and evaluation system, mud logging data processing system, etc. GW-MLE isthe information center of a drilling site and playsac
10、quire the parameters during petroleumincluding the oil and gas show of the formation, drilling data, mud property, etc.,drillingdrilled identifyoil, gas and water layers, evaluate formations, monitor drilling operations, test formation pressure, optimize drilling and carry out scientific drilling.GW
11、 - M L E ( G R E A T W A L L - M U D L OG G I N GEQUIPMENT) has quick chromatographic analysis technology and is suitable for many advancedan importantdevelopment.roleinpetroleumexplorationandtechnologiesincludingexplosion-proofbroadbandCuttings analysisASCIIWITS etc.Data FilesNon-hbydrocarb on anal
12、ysisAgilent 7890 Downhole data 2000VA UPS3Topological Graph of GW-MLE mud logging equipment3Power supply systemPositive pressure explosion- proof control systemElectrical logging while drillingGas analysis systemApplication software systemData management systemReal timeacquisition systemGW-MLE data
13、acquisition systemRemote transmission and data exchange systemSensor systemHubInTRoDUcTIonServerSensor SystemData acquisitionThree-level lightning protection systemParameter managementAcquisition interface systemParameter validationHardware systemGas analysis systemGraphic monitoring interfaceComput
14、er systemData storagePositive pressure explosion-proof systemData EditingGW-MLE MudLogging EquipmentTouch power control systemChromatographic analysisGraphic monitoring systemReal time acquisition systemReal time printingData management systemReservoir interpretation and evaluation systemSoftware Sy
15、stemInformation transmission systemComprehensive mud logging steering systemApplication program systemGeologic data processing systemStandard data processing systemCore and cuttings profile interpretation systemTechnical framework of GW-MLE mud logging equipment4 GW-MLE Mud Logging EquipmentMain spe
16、cificationsRoom body dimension: 8.4m2.6m2.6m (Length Width Height)Certification level: DNV2.7-1 & DNV2.7-2, AO, Zone 1 Power input: 3-phase 220V/380V/440V/480V, 3565 Hz Power output: 3-phase 380V, Two-phase 220V/110V Chromatographic detection concentration: 10ppm-100%; Repeatability error: 0.95 Data
17、 acquisition rate: 50Hz (Al), 15kHz (Fl)Data transmission bandwidth: 153kb/s (CDMA), 7.2M (3G) Data acquisition channels: 43 channels (expandable) Transmission mode: network transmission (wired, wireless, satellite)Application area: land, desert, oceanAppearance of GW-MLE mud logging equipment52chAR
18、AcTERISTIcTEchnoLoGIES2.1Hardware SystemThe hardware system consists of powerdistribution system, positive pressure explosion-proof system, lightning protection system, gas analysis system, German P+F signal acquisition system, sensor system, computer acquisition and processing system, wireless tran
19、smission system, etc.Positive pressure explosion-proof systemThe positive pressure explosion-proof and fire- proof (A-O grade) instrument room can be used in land petroleum exploration and hazard areas inoffshore platform exploration, and its design andconstruction meet IE-C79-13 specificationstanda
20、rd.and API6Benchmarking contentsImported from USAImported from FranceHomemade mud logging equipmentGW-MLEExplosion-proof levelDNV2.7-1 DNV2.7-2DNV2.7-1 DNV2.7-2Shanghai DNVDNV2.7-1 DNV2.7-2Maximum air conditioning temperature53 53 53 53 Power supply controlMechanical, manualMechanical, manualMechani
21、cal, manualSimulated, automaticChannel expandabilityHot swapAdding acquisition boardsAdding contactsHot swapAcquisition ratePulse: 400HzPulse: 150HzPulse: 400HzPulse: 150HzSimulation: 10HzSimulation: 50HzSimulation: 10HzSimulation: 50HzChromatographic pressure/ flow controlManualManualManualAutomati
22、cLightning protection levelNoneNoneLevel Level Comprehensive steering softwareNoneNoneNonePowerful independent functionGW-MLE Mud Logging Equipmentto be continueBenchmarking analysisH2S detector Explosion-proof blower Indoor blower superchargerCombustible gas detector 3 sets of UPS Instrument system
23、Smoke alarm detector Other electrical equipmentPositive pressure detection system External power supplyTemperature detection systemFlow chart of explosion-proof control system7Isolation transformer Explosion-proof control boxDistribution control boxBenchmarking contentsImported from USAImported from
24、 FranceHomemade mud logging equipmentGW-MLEReservoir interpretation and evaluation softwareAvailable; single interpretationAvailable; single interpretationAvailable; single interpretationAvailable; comprehensive interpretationReal time graphic monitoring softwareNetwork browsingRepeater browsingRepe
25、ater browsingNetwork browsingRemote transmission modeCDMAGPRS3GSatelliteCDMAGPRS3GSatelliteCDMAGPRS3GSatelliteCDMAGPRS3GSatelliteSystem acquisition software languagesEnglishEnglishChinese, English, RussianChinese, English, SpanishchARAcTERISTIcTEchnoLoGIESGas chromatographIt uses the automatic verif
26、ication mode. The total hydro- carbon analysis range is 0.001%100% and the error is less than 1%. The component analysis and detection range is 0.0005%100% and the error is less than 1%. The chro- matographic cycle can be controlled to be less than 30s. The analysis result in each cycle can be saved
27、 in data andgraphic models and has high degree of separation.Gas chromatographwater outletTotal hydrocationSample outputcomponent Air inlet Sample cutput Hydrogen inletPower gas outlet Air output Hydrogen outputchromatographic analysis system8Control switchneedle valveSuction pumpFilterPressrue stab
28、ilizing valvePressure gaugeLegendInfrared c02Sample cutputHydrocarbonSample gas inletCondensation dehydratorSample ventingCondensateGW-MLE Mud Logging EquipmentSignal acquisition systemThe system is installed and set simply and maintained conveniently. Module expansion channels can be added. The sys
29、tem can conveniently acquire different types of active signals or passive signals (420mA.010V. digital signals). The system can be placed in safety areas or hazard areas and isconnected indoors via network cables.Signal acquisition systemPower control systemAlarm threshold, monitoring current and mo
30、nitoring voltage can be set; Manual control for convenience of use during commissioning;Shunt circuit time-delay opening or closing to reduce impaction on the power grid and prevent main switch trip caused by transient current increase;Can connect temperature module and current and voltage detection
31、 module to obtain the ambienttemperature, power, etc. in the panel in real time.Power control system9chARAcTERISTIcTEchnoLoGIESLightning protection systemLightning protection of external power supply and degasser power supply; Lightning protection of acquisition module;Lightning protection of intern
32、al network, video terminal and telephone;Effectively prevent the tool from being damaged by lightning stroke in severe environment and ensure safety operation. Sensor signal input Lightning protection system10Signal surge protectorSignal surge protectorSignal surge protectorSignal surge protectorSig
33、nal surge protectorSensor signal lightning protectiondesign sketchGW-MLE Mud Logging Equipment2.2Software SystemGW-MLE software system has three language versions such as Chinese, English and Spanish and consists of real time acquisition, data management, application program, information transmissio
34、n systems, etc. The software system uses the industrially originally created technologies including deepwater dual-depth compensation, lag time correction with equivalent hole diameter, displacement correction with specific value method, real time calculation of vertical well depth with constant cur
35、vature method, storage in multiple operating conditions, etc., thus improvingdata acquisition accuracy.Comprehensive mud logging steering systemOptimize horizontal section trajectory by establishing the pre-drilling geologic model; adjust the model during drilling in real time and track and control
36、trajectory; carry out comprehensive evaluation and analysis and accumulate experience after drilling, thus providing customers with accuratecomprehensive mud logging steering services.齐40-H7 齐40-H7设计Acquisition software systemcomprehensive steering analysis system11差油层 低严油层发 井 设 计层 稠油层 干层开井油B点K1K2A点
37、 齐40-11-K27 齐40-10-K025 莲花油层 050100m齐40-10-K025 齐40-11-27 齐40-11-K27 齐40-12-K271 A点 齐40-10-261 K2 齐40-11-027 齐40-12-K28K1齐40-10-026 齐40-H7设计 点 齐40-11-281 井位井底 齐40-11-K291井口设计井 开发等深线 chARAcTERISTIcTEchnoLoGIESComprehensive reservoir interpretation and evaluation systemThe reservoir interpretation and
38、 evaluation technologyis used to interpret and evaluate reservoir fluid properties based on mud logging data involving geologic logging, gas logging, quantitative fluorescent logging, geochemicallogging, NMR lugging, geologic analysis, etc., therebyGeologic data processing systemThe system can input
39、 and output the site dataand report forms involving geologic logging basic data, geologic layering data, tripping and making a connection, comprehensive mud logging aftereffect, lag time, anomaly prediction, etc., thereby realizing standardized, intelligent and digital mud logging
40、viding important bases for discovering reservoirsselecting test horizons.andGas logging evaluationGeochemical logging analysis12GW-MLE Mud Logging EquipmentGraphic monitoring systemThe graphic monitoring system (GMS) is used in real time data monitoring and browsing, and users can classify and self-
41、define monitoring templates. The system uses WEB real time information release form and network browsing can be realized at any place. The system has infinitely customized grid formats; mixing time with depth monitoring and value range can be adjusted at random; metric units, API or combined units c
42、an beselected; real time data and curves can be viewed and browsed quickly.Technological featuresSelf-designed user templates, unlimited griddesign Plentiful display parameters, remarkable sound and light alarm Applicable to site users of different authorities, meeting different needs Real time data
43、 release using WWW browsing mode13chARAcTERISTIcTEchnoLoGIESNetwork information service systemThe network information service system consists ofsite parameter acquisition, remote data management,information analysis service, etc. and realizes well site LAN architecture platform and information cente
44、rwith the MLE as the core on rmationnetworkarchitectureplatform, multi-well143TyPIcAL cASESGW-MLE has provided services to international renowned companies such as Shell, Iran IEOC, Venezuela PDVSA, etc., and has been popularized and applied in totally 93 wells. The reservoir discoveryratio
45、 is 100%, the timeliness ratio of quickreservoir interpretation is 100%, and the number of engineering anomaly forecasts is over 600 and the accurate ratio of it is over 95%. The GW-MLE hasstable performance.15TyPIcAL cASES3.1Accurate Detection of Oil and Gas ShowsIn Mar. 2010, when reaching the dep
46、th of well XG-xx 4867.27m and its lag depth 2740.98m, thegas analysis system of GW-MLE detected the gasbase value 0.1612% to 21.0125% as well as the maximum values of the following components: C1:8.4383%, C2:0.9794%, C3:0.4195%, IC4: 0.1159%and NC4:0.1741%. Oil and gas shows were timelyfound dependi
47、ng upon accurate detection with a gaschromatographchange.when drillingtimehadno obviousloggingtotalhydrocarbonvalueincreased from16GW-MLE Mud Logging Equipment3.2Timely Engineering Early-warningIn May 2011, when well Da-xx was normally drilled to 2039.73m, standpipe pressure parameter anomaly was ti
48、mely found depending upon the speedperfect alarm system. The standpipe pressure was decreased from 17.88MPa during normal drilling to 17.07MPa, whereas other parameters had no obvious change. The drilling supervisor and driller were immediately notified to take pertinent measures, thusavoiding a maj
49、or accident.advantage ofGW-MLE acquisition moduleandthe174ScIEnTIFIc RESEARch EQUIPMEnTCNPC has testing laboratory and software testing laboratory as well as matching professional testingequipment involving commissioning, verification,GW-MLE has passed the metering detection and production verificat
50、ion by a national authoritativeinspection organization.detection,etc. According to industrial standards,Automatic pressure calibration unitUltrasonic calibratorDisplacement testerconductivity tester18GW-MLE Mud Logging EquipmentSoftware test laboratory195QUALIFIcATIon STAnDARDS5.1Standards16 industr
51、ial standards are adopted and 1 standard has been formed. A perfect quality guarantee has been established; a standard testing laboratory has been built; equipment manufacturing process flow hasbeen perfected.(1) Technical specifications for petroleum mud logging units(2) Calibration methods for mud
52、 logging units(3) Technical specifications for mud logging units(4) GW-MLE Mud Logging EquipmentSY/T 5190-2007SY/T 6679.1-2007Q/SY-GWDC 0032-2011Q/SY-GWDC 0034-201120GW-MLE Mud Logging Equipment5.2Patents1 invention patent, 4 utility model patents and 7 registered software copyrights have been obtai
53、ned.7 software copyrights21No.Name of intellectual property rightsDate of authorizationRegistration No.1LH2003 geologic data processing system200403112004SR021682Comprehensive mud logging geosteering analysis system for horizontal wells200607052006SR086793Intelligent interpretation system for geolog
54、ic logging core and cuttings profile200403112004SR021664QSY128-2005 standard data processing system200704032007SR048045Comprehensive interpretation and evaluation system for mud logging reservoirs201001142010SR0022646RM data acquisition system V2.0201003292010SR0140617Gas chromatograph and comprehensive mud logging interface protocol software V1.0201003292010SR014060Patent namePatent typePatent No.A geologic logging interpretation methodInvention patentZL200710158655.1Drilling site information displayUtility model patentZL200620089297.4Quantitat
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