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1、PrefaceSIMATICDistributed I/O System Fail-Safe EngineeringET 200S Distributed I/O System - Fail-Safe ModulesInstallation and Operating Manual01/2007A5E00103686-05Connecting LoadsEResponse TimesDAccessories and Order NumbersCDimension DrawingsBDiagnostic Data of Fail-Safe ModulesAFail-Safe Modules7Ge

2、neral Technical Specifications6Diagnostics5Wiring and Fitting Modules4Address Assignment and Installation3Configuring2Product Overview1Safety GuidelinesThis manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices refe

3、rring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.Dangerindicates that death or severe personal injury will result if prop

4、er precautions are not taken.Warningindicates that death or severe personal injury may result if proper precautions are not taken.Cautionwith a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.Cautionwithout a safety alert symbol, indicates tha

5、t property damage can result if proper precautions are not taken.Noticeindicates that an unintended result or situation can occur if the corresponding information is not taken into account.If more than one degree of danger is present, the warning notice representing the highest degree of danger will

6、 be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.Qualified PersonnelThe device/system may only be set up and used in conjunction with this documentation. Commissioning and operation of a device/system may only be perfor

7、med by qualified personnel. Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission, ground and label devices, systems and circuits in accordance with established safety practices and standards.Prescribed UsageNote the fo

8、llowing:WarningThis device may only be used for the applications described in the catalog or the technical description and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens. Correct, reliable operation of the product requires pr

9、oper transport, storage, positioning and assembly as well as careful operation and maintenance.TrademarksAll names identified by are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate

10、 the rights of the owner.Disclaimer of LiabilityWe have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewe

11、d regularly and any necessary corrections are included in subsequent editions.Siemens AG Automation and Drives Postfach 48 4890437 NRNBERG GERMANYOrder No.:A5E00103686-05 03/2007Copyright Siemens AG 2006. Technical data subject to changePrefacePurpose of this ManualThe information in this manual is

12、a reference source for operations, function descriptions, and technical specifications of the fail-safe modules of the ET 200S distributed I/O system.Basic Knowledge RequirementsThis manual is a supplement to the ET 200S Distributed I/O System manual. Working with this manual requires general knowle

13、dge of automation engineering. You also require experience of using the STEP 7 basic software and the ET 200S distributed I/O system.Scope of this ManualWhats NewCompared with the previous version, this manual includes the following major changes/additions: Ability to connect ET 200S to PROFINET I/O

14、 (with modules as of order numbers above) EM 4 F-DI/3 F-DO DC24V PROFIsafe digital electronic module Digital EM 1 F-RO DC24V/AC24.230V/5A Connecting loadsET 200S Distributed I/O System - Fail-Safe Modules Installation and Operating Manual, 01/2007, A5E00103686-053ModuleOrder NumberRelease Number and

15、 HigherPM-E F pm DC24V PROFIsafe power module6ES7 138-4CF02-0AB002PM-E F pp DC24V PROFIsafe power module6ES7 138-4CF41-0AB002PM-D F DC24V PROFIsafe power module3RK1 903-3BA01024/8 F-DI DC24 V PROFIsafe digital electronic module6ES7 138-4FA03-0AB001EM 4 F-DI/3 F-DO DC24V PROFIsafe digital electronic

16、module6ES7 138-4FC00-0AB0014 F-DO DC24V/2A PROFIsafe digital electronic module6ES7 138-4FB02-0AB0021 F-RO DC24V/AC24.230V/5A digital electronic module6ES7 138-4FR00-0AA001PrefaceApprovalsSee Section Standards and ApprovalsIn addition, ET 200S fail-safe modules are certified for use in safety mode up

17、 to the following levels: Safety class SIL3 (Safety Integrity Level) in compliance with IEC 61508 Requirement class 6 in accordance with DIN V 19250 (DIN V VDE 0801) Category 4 in accordance with EN 954-1CE ApprovalSee Section Standards and ApprovalsCertification Mark for Australia (C-Tick Mark)See

18、Section Standards and ApprovalsStandardsSee Section Standards and ApprovalsET 200S Distributed I/O System - Fail-Safe Modules Installation and Operating Manual, 01/2007, A5E00103686-054PrefacePosition in the Information LandscapeWhen working with ET 200S fail-safe modules and depending on your parti

19、cular application, you will need to consult the additional documentation listed below.References to this additional documentation are included in the manual where appropriate.The entire SIMATIC S7 documentation is available on CD-ROM.ET 200S Distributed I/O System - Fail-Safe Modules Installation an

20、d Operating Manual, 01/2007, A5E00103686-055DocumentationBrief Description of Relevant ContentsET 200S Distributed I/O system manualDescribes all generally applicable topics related to the ET 200S hardware (including configuration, installation and wiring of the ET 200S) and the IM 151 interface mod

21、ule.Safety Engineering in SIMATIC S7 system description Provides an overview of the implementation, configuration, and method of operation of S7 Distributed Safety and S7 F/FH fail-safe automation systems Contains a summary of detailed technical information concerning fail-safe engineering in S7-300

22、 and S7-400 Includes monitoring and response time calculations for S7 Distributed Safety and S7 F/FH F-systemsFor integration in the S7 F/FH F-systemsTheS7 F/FH Automation Systemsmanual describes the tasks that must be performed to commission an S7 F/FH F-system. The S7-400, M7-400 Programmable Cont

23、rollers Hardwareand Installation manual describes the installation and assembly of S7-400 systems The S7-400 Programmable Controllers, Fault-Tolerant Systems manual describes the CPU 41x-H central modules and the tasks involved in setting up and commissioning an S7-400H fault-tolerant system The CFC

24、 for S7 Continuous Function Chart manual/online help provides a description of programming with CFCFor integration in the S7 Distributed Safety F-systemThe following elements are described in the S7 Distributed Safety,Configuring and Programmingmanual and online help: Configuration of the fail-safe

25、CPU and the fail-safe I/O Programming of the fail-safe CPU in fail-safe FBD or LADDepending on which F-CPU you use, you will need the following documentation: The operating instructions S7-300, CPU 31xC and CPU 31x: Configuration describes the configuration, installation, addressing and commissionin

26、g of S7-300 systems. The CPU 31xC and CPU 31x, Technical Data manual describes the standard functions of the CPU 315F-2 DP and PN/DP and the CPU 317F-2 DP and PN/DP. The Automation System S7-400 CPU Specifications manual describes the standard functions of the CPU 416F-2. The ET 200S IM 151-7 CPU In

27、terface Module manual describes the standard IM 151- 7 CPU. A separate product information bulletin is available for each applicable F-CPU. The product information bulletins describe only the deviations from the corresponding standard CPUs.STEP 7 manuals The Configuring Hardware and Communication Co

28、nnections with STEP 7 V5.x manual describes the operation of the standard tools of STEP 7. The System Software for S7-300/400 System and Standard Functions reference manual describes functions for distributed I/O access and diagnostics.STEP 7online help Describes the operation of STEP 7 standard too

29、ls Contains information about how to configure and assign parameters for modules and intelligent slaves with HW Config Contains a description of the programming languages FBD and LADPCS 7 manuals Describe how to operate the PCS 7 process control system (required when ET 200S with fail-safe modules i

30、s integrated in a higher-level control system)PrefaceGuideThis manual describes the fail-safe modules of the ET 200S distributed I/O system. It consists of instructive sections and reference sections (technical specifications and appendices).This manual presents the following basic aspects of fail-s

31、afe modules: Design and use Configuration and parameter assignment Addressing, assembly and wiringDiagnostic evaluation Technical specifications Order numbersConventionsIn this manual, the terms safety engineering and fail-safe engineering are used synonymously. The same applies to the terms fail-sa

32、fe and F-.S7 Distributed Safety and S7 F Systems in italics refer to the optional packages for the two F-systems: S7 Distributed Safety and S7 F/FH Systems.Recycling and DisposalDue to the low levels of pollutants in the fail-safe modules of the ET 200S, the modules can be recycled. For proper recyc

33、ling and disposal of your old module (or device), consult a certified disposal facility for electronic scrap.Additional SupportIf you have any additional questions about the use of products presented in this manual, contact your local Siemens representative:/automation/partnerTr

34、aining CentersWe offer courses to help you get started with the S7 automation system. Contact your regional training center or the central training center in Nuremberg (90327), Federal Republic of Germany.Telephone: +49 (911) 8953200 Internet: H/F Competence CenterThe H/F Compe

35、tence Center in Nuremberg offers special workshops on SIMATIC S7 fail- safe and redundant automation systems. The H/F Competence Center can also provide assistance with onsite configuration, commissioning and troubleshooting.Telephone: +49 (911) 895-4759Fax: +49 (911) 895-5193For questions about wor

36、kshops, etc., contact: ET 200S Distributed I/O System - Fail-Safe Modules Installation and Operating Manual, 01/2007, A5E00103686-056PrefaceTechnical SupportHow to contact Technical Support for all A&D products: Use the Web form for Support Request: http:/www.siemens.de/automation/su

37、pport- request Telephone: + 49 180 5050 222 Fax: + 49 180 5050 223For more information about our Technical Support, go to: http:/www.siemens.de/automation/serviceService & Support on the InternetIn addition to our paper documentation, we also provide all of our technical information on the Internet

38、at:/automation/service&support Here you will find the following information: Newsletter providing the latest information on your products Exactly the right documentation for your needs, which you can access by performing an online search in Service & Support Worldwide forum in w

39、hich users and experts exchange ideas Your local contact for Automation & Drives Information about local service, repairs and replacement parts. Even more information can be found under Services.Important Note for Maintaining Operational Safety of Your SystemNoteThe operators of systems with safety-

40、related characteristics must adhere to operational safety requirements. The supplier is also obliged to comply with special product monitoring measures. To keep you informed, a special newsletter is therefore available containing information on product developments and properties that are important

41、(or potentially important) for operating systems where safety is an issue. By subscribing to the appropriate newsletter, you will ensure that you are always up-to-date and able to make changes to your system, when necessary. Point your browser to:http:/my.ad.siemens.de/myAnD/guiThemes2Select.asp?sub

42、jectID=2&lang=de There, you can register for the following newsletters: SIMATIC S7-300 SIMATIC S7-400 Distributed I/O SIMATIC Industrial SoftwareTo receive these newsletters, select the Updates check box.See alsoStandards and Approvals (Page 52)ET 200S Distributed I/O System - Fail-Safe Modules Inst

43、allation and Operating Manual, 01/2007, A5E00103686-057PrefaceET 200S Distributed I/O System - Fail-Safe Modules Installation and Operating Manual, 01/2007, A5E00103686-058Table of contentsPreface31Product Overview1.4Introduction15ET 200S fail-safe modules15Using fail-safe ET 200S modules

44、.16Guide for Commissioning of ET 200S with Fail-Safe Modules192Configuring2.4Configuration of ET 200S with Fail-Safe Modules21Assigning ET 200S modules24Maximum Number of Connectable Modules/Maximum Configuration26Configuration and Parameter Assignment283Address Assignment and Installatio

45、n2Address Assignments in the F-CPU29Assigning the PROFIsafe address31Installing344Wiring and Fitting Modules34.44.5Introduction35Safe Functional Extra-Low Voltage (SELV) for Fail-Safe Modules36Wiring Fail-Safe Modules37Inserting and Removing Fail-Safe Modules39Requirements for Se

46、nsors and Actuators405Diagnostics435.15.2Reactions to Faults43Fault Diagnostics456General Technical Specifications5Introduction51Standards and Approvals52Electromagnetic Compatibility57Shipping and Storage Conditions61Mechanical and Climatic Environmental Conditions61Specification

47、s for Rated Voltages, Isolation Tests, Protection Class and Type of Protection63ET 200S Distributed I/O System - Fail-Safe Modules Installation and Operating Manual, 01/2007, A5E00103686-059Table of contents7Fail-Safe Modules6......67.47

48、.............57.7.6Introduction65PM-E F pm DC24V PROFIsafe Power Module66Properties of the PM-E F pm DC24V PROFIsafe Power Module66Terminal Assignment of the PM

49、-E F pm DC24V PROFIsafe71Wiring of the PM-E F pm DC24V PROFIsafe74Parameters of the PM-E F pm DC24V PROFIsafe78Diagnostic Functions of the PM-E F pm DC24V PROFIsafe79Technical Specifications of PM-E F pm DC24V PROFIsafe81PM-E F pp DC24V PROFIsafe power module86Properties of the PM-E F pp DC24V PROFI

50、safe Power Module86Terminal Assignment of the PM-E F pp DC24V PROFIsafe90Wiring of the PM-E F pp DC24V PROFIsafe92Parameters of the PM-E F pp DC24V PROFIsafe94Diagnostics Functions of the PM-E F pp DC24V PROFIsafe95Technical Specifications of the PM-E F pp DC24V PROFIsafe97PM-D F DC24V PROFIsafe Pow

51、er Module100Properties of the PM-D F DC24V PROFIsafe Power Module100Terminal Assignment of the PM-D F DC24V PROFIsafe102Wiring of the PM-D F DC24V PROFIsafe104Parameters of the PM-D F DC24V PROFIsafe.104Diagnostics Functions of PM-D F DC24V PROFIsafe105Technical Specifications of the PM-D F DC24V PR

52、OFIsafe1074/8 F-DI DC24V PROFIsafe Digital Electronic Module109Properties of the 4/8 F-DI DC24V PROFIsafe Digital Electronic Module109Terminal Assignment of the EM 4/8 F-DI DC24V PROFIsafe110Wiring of the EM 4/8 F-DI DC24V PROFIsafe112Parameters of the EM 4/8 F-DI DC24V PROFIsafe113Applications for

53、the 4/8 F-DI DC24V PROFIsafe Electronic Module118Application 1: Safety Mode AK4/SIL2/Category 3120Application 2: Safety mode AK6/SIL3/Category 3122Application 3: Safety Mode AK6/SIL3/Category 4131Diagnostic Functions of the EM 4/8 F-DI DC24V PROFIsafe136Technical Specifications of the EM 4/8 F-DI DC

54、24V PROFIsafe1394 F-DI/3 F-DO DC24V PROFIsafe Digital Electronic Module142Properties of the 4 F-DI/3 F-DO DC24V PROFIsafe Digital Electronic Module142Terminal assignment of the EM 4 F-DI/3 F-DO DC24V PROFIsafe145Wiring of the EM 4 F-DI/3 F-DO DC24V PROFIsafe147Parameters of the EM 4 F-DI/3 F-DO DC24

55、V PROFIsafe148Input applications of EM 4 F-DI/3 F-DO DC24V PROFIsafe152Output applications of EM 4 F-DI/3 F-DO DC24V PROFIsafe162Diagnostic functions of EM 4 F-DI/3 F-DO DC24V PROFIsafe163Technical specifications of the EM 4 F-DI/3 F-DO DC24V PROFIsafe1664 F-DO DC24V/2A PROFIsafe digital electronic

56、module169Properties of the 4 F-DO DC24V/2A PROFIsafe Digital Electronic Module169Terminal assignment of the EM 4 F-DO DC24V/2A PROFIsafe171Wiring diagram of the EM 4 F-DO DC24V/2A PROFIsafe173Parameters of the EM 4 F-DO DC24V/2A PROFIsafe177Diagnostic Functions of the EM 4 F-DO DC24V/2 A PROFIsafe178Technical Specifications of the EM 4 F-DO DC24V/2A PROFIsafe180ET 200S Distributed I/O System - Fail-S

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