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1、专业软件实训上机报告要求上机报告一、利用Flash2模型,以灵敏度分析为工具,模拟CO2在水中的溶解度与温度的变化曲线(压力1atm),其中起始温度为学生本人的学号最后两位,终点温度为80。并以抓图的方式把“stream”、“blocks”、“sensitivity”的“input”中输入的内容粘贴到Word中,并给出CO2水的溶解度随温度变化的Plot图。(注:物性方法选NRTL)上机报告二、利用Flash2模型,以灵敏度分析为工具,模拟绝对湿度一定时,空气的露点温度(压力1atm),其中绝对湿度为学生本人的学号最后两位除以100(如学号最后两位为15,则绝对湿度为0.015Kg水/Kg空气

2、)。并以抓图的方式把“stream”、“blocks”、“sensitivity”的“input”中输入的内容粘贴到Word中,并给出结果(即绝对湿度为*时空气的露点温度为*)。(注:物性方法选NRTL)上机报告三、利用DSTWU模型,模拟苯甲苯对二甲苯异丙苯的简捷计算,其中进料为饱和液体,压力1.0atm,组成依次为0.3、0.3、0.3、0.1(摩尔分率),流量为学生学号后两位(单位为kmol/sec);苯为LK,回收率98%,对二甲苯为HK,回收率为2%;塔板压降0.05kPa,塔顶压力0.9 atm,塔底压力1.1 atm。以三线表给出“stream”和“blocks”的结果,其中“s

3、tream”应给出all和Full的结果。(注:物性方法选NRTL-RK)上机报告四、根据上题结果,利用RacFrac模型对结果校核(操作回流比为最小回流比的1.5倍)。给出温度塔盘、组成(汽液)塔盘、流量(汽液)塔盘的关系曲线图。并以三线表给出“blocks” 中“Results Summary”的“Summary”、“Blance”、“Split Fraction”结果。上机报告五、在上题基础上,对筛板式塔盘进行设计计算,然后根据结果,进行校核计算。将两种计算结果以三线表的形式给出,即“Tray Sizing”、“Tray Rating”的“Results”和“Profiles”。上机报告

4、六、利用RacFrac模型,模拟甲烷乙烷丙烷正丁烷正戊烷正葵烷的气体吸收过程,其中原料气进料温度50,压力5atm,组成甲烷0.8、乙烷0.1、丙烷0.05、正丁烷0.03、正戊烷0.02(摩尔分率),进料流量为学生学号后两位(单位为kmol/sec);吸收液进料温度50,压力5atm,组成正戊烷0.01、正葵烷0.99(摩尔分率),进料流量为学生学号后两位的两倍(单位为kmol/sec)。以三线表给出“blocks”中“Results Summary”的“Summary”、“Blance”、“Split Fraction”结果。(注:物性方法选NRTL-RK)上机报告七、上题中,若尾气中丙烷

5、的组成为0.001(摩尔分率),则吸收液用量为多少。利用“Design Specs”和“Vary”进行计算。以抓图的方式把“Design Specs”的“Specification”、“Components”、“Feed/Product Stream”的内容,以及“Vary”的“Results”粘贴到Word中。上机报告八、利用HeatX模型,模拟水(压力1atm,温度20,流量10tonne/hr)冷却热空气(压力1atm,温度120,流量为学生学号后两位的开平方tonne/hr)的计算。换热器“Setup”采用“Shortcut”和“Design”,出口温度110。以三线表给出“Strea

6、m”的“Results”(“Display”:All Stream,“Format”:Full)。并给出“blocks”中“Thermal Results”下的所有结果,指出换热器的面积和对数平均温度值。(注:物性方法选IDEAL)上机报告九、上题中,若换热器“Setup”采用“Hetran-Rigorous”和“Design”,出口温度110。指出两种不同情况下,“blocks”中“Thermal Results”下结果的异同,并以三线表给出“blocks”中“Hetran Thermal Results”下的所有结果。上机报告十、利用ASPEN Plus的“B-JAC”模块,模拟计算20的

7、水,将70的煤油冷却至50的过程,冷热流体操作压力均为1atm,冷流体流量为10tonne/hr,热流体流量为(10+学生学号后两位)tonne/hr。以普通表格形式给出“Thermal Summary”下的所有结果。并以“Export to DXP”将“Mechanical Summary” 下“Setting Plan & Tubesheet Layout”的换热器图输出,并插入到Word中。注意:1. 报告封面打印必须用A4纸张,标题写“专业软件实训上机报告”,一号,黑体,加粗。写明姓名、班级及学号(标题下方,三号宋体加粗居中)。2. 报告正文一律使用标准简化汉字,采用Word文档格式,

8、用计算机打印在A4(2129.7)纸上。采用单面打印,右侧装订。3. 每题的标题(如上机报告一、上机报告二)以三号宋体加粗居左;正文基本用字为小四号宋体,数字及英文字体均为Times New Roman,字符间距:标准,行距:单倍。页面上、下、左、右页边距的设定分别为:3.0、2.5、3.0、2.0。4. 除封面不编排页码外,报告正文部分请编排页码,起始页码为1,页码格式为“第*页 共*页”,字体用五号宋体,数字用Times New Roman。专业软件实训上机报告班级:化工102班姓名:曾懿学号:1011034044上机报告一1.1 Stream中的input:1.2 Block中的inpu

9、t:1.3 Sensitivity中的input:CO2溶解度随温度T变化关系图由上图可知,当温度为44,CO2的溶解度为2.69235。上机报告二2.1 Stream中的input:2.2 Block中的input:2.3.1 Sensitivity中的input:2.3.2 Sensitivity中的result:由上图可得当绝对湿度为0.044kg水/kg空气时,空气的露点温度为39。上机报告三3.1 Stream中的reasult:DFWSubstream:MIXED Mole Flow:kmol/hr BENZE-0121123.6221554.7092431.094185TOLUE

10、-0111253.5221554.709210301.1851P-XYL-01431.094221554.709221123.6151ISOPR-0118.155297184.903087166.7478Total Flow:kmol/hr32826.3971849.030839022.6422Total Flow:kg/hr27348986821770.614086872.27Total Flow:cum/hr3387.767738.412545403.49117Temperature:C84.787270133.941901Pressure:bar0.9119251.013251.1145

11、75Vapor Frac000Liquid Frac111Solid Frac000Enthalpy:kcal/mol10.661590.655679621.16253756Enthalpy:kcal/kg127.96876.9058236611.1002459Enthalpy:MMkcal/hr349.986547.110621745.3659389Entropy:cal/mol-K-60.2271-89.120177-88.201229Entropy:cal/gm-K-0.72289-0.9386417-0.8421709Density:kmol/cum9.6897029.28472487

12、.22174626Density:kg/cum807.288881.546516756.339215Average MW83.3140294.945896104.730793Liq Vol 60F:cum/hr3117.0947839.241554722.147783.2 block中的result:Parameter resultMinimum reflux ratio:0.50512235Actual reflux ratio:1.01024469Minimum number of stages:4.95432489Number of actual stages:8.78316403Fee

13、d stage:4.80758508Number of actual stages above feed:3.80758508Reboiler heating required:MMkcal/hr862.921698Condenser cooling required:MMkcal/hr514.679858Distillate temperature:84.7872665Bottom temperature:133.941901Distillate to feed fraction:0.45688005HETP:上机报告四4.1 各变量与塔板数的关系图汽液组成与塔盘数关系图汽液流量与塔盘数关系

14、图摩尔流率与塔盘数关系图4.2 Block中result summary:4.2.1 Summary:Condenser/top stage performanceResultTemperature:79.2970315Heat duty:MMkcal/hr-0.0219624Disitilate rate: kmol/hr1.64476817Reflux rate: kmol/hr1.24621374Reflux ratio0.757683534.2.2 Blance:TotalInOutRel.diffMole-flow: kmol/hr4444-1.615e-16Mass-flow: k

15、g/hr4177.619424177.61942-4.768e-11enthalpy :MMkcal/hr0.028850310.21752622-0.86737094.2.3 Split Fraction:ComponentDWBENZE-010.109567250.89043275TOLUE-010.013537210.98646279P-XYL-010.001376210.99862379ISOPR-010.000368910.99963108上机报告五:5.1.1 Tray sizing 中的result:Section starting stageSectionending stag

16、eStage with maximum diameterColumn diameter:meterDowncomer area/colum area:sqmSide downcomer velocity:m/secSide weir length:meter288126.1488140.100001550.0061982391.66154835.1.2 Tray sizing 中的profiles:Stage2345678Diameter:meter4.9312094.929595124.9831125.0221125.1159125.3739126.1488Total area:sqm19.

17、0983919.0858912268.5312276.1812294.6112345.3712498.45Activearea:sqm15.2789615.268969814.9789821.0939835.8369876.4459998.917Sidedowncomer area: sqm1.909871.908621226.8721227.6371229.481234.5561249.8655.2 Tray rating中的reasult:5.2.1 Tray rating summaryParameterResultSection starting stage:2Section endi

18、ng stage:8Maximum flooding factor:36.83926Stage:8Panel:Section pressure drop:bar20.009715.2.2 Downcome result:ParameterResultMaximum backup / Tray spacing:936.8182Stage:8Backup:571.0844meterStage:8Velocity:3.944601m/sec5.2.3 Tray rating中的profiles:StageFlooding factorDowncomer velocityDowncomer backu

19、pBackup / Tray spacePressure dropm/secmeterbar20.7244730.0173190.1920040.3149670.0079463930.7240190.0173270.1919380.3148590.00786822436.439933.907362560.1417918.86753.97424808536.452333.908609560.5013919.45763.97663437636.485863.911593561.382920.90223.98384458736.579383.919796563.8144924.89244.00400

20、36836.839263.944601571.0844936.81824.0551601上机报告六:6.1 Results summary中的summary:Temperature:FHeat duty:btu/hrDistillate rate:ibmol/hrReflux rate:ibmol/hrReflux ratio:126.4052290265766.135759762.92.85876496.2 Results summary中的balance: TotalInOutRel. diffMole-flow:lbmol/hr1047636.671047636.670Mass-flow

21、:lb/hr1062999841062999841.40E-16Enthalpy:Btu/hr-9.95E+10-9.95E+10-1.79E-076.3 Results summary中的split fraction:Component12METHA-010.84684490.15315511ETHAN-010.627317620.37268238PROPA-010.309593130.69040687N-BUT-010.039782530.96021746N-PEN-010.063924650.93607535N-DEC-010.00081160.9991884上机报告七:7.1.1 De

22、sign specs中的specification:7.1.2 Design specs中的components:7.1.3 Design specs中的feed/product streams:7.2 Vary中的reasult:上机报告八:8.1 Stream中的results:LCLJRCRJSubstream: MIXED Mole Flow kmol/hr WATER555.0844555.084400 AIR00227.9753227.9753Total Flow kmol/hr555.0844555.0844227.9753227.9753Total Flow kg/hr1000

23、01000066006600Total Flow cum/hr10.0335610.016817262.4637452.01Temperature C21.7364920110120Pressure bar1.013251.0132511Vapor Frac0011Liquid Frac1100Solid Frac0000Enthalpy kcal/mol-68.2883-68.31690.5899710.659643Enthalpy kcal/kg-3790.58-3792.1720.3786222.78519Enthalpy MMkcal/hr-37.9063-37.92220.13450

24、10.150384Entropy cal/mol-K-39.0374-39.13361.7669111.946416Entropy cal/gm-K-2.16691-2.172250.0610320.067233Density kmol/cum55.3227855.41530.0313910.030592Density kg/cum996.6553998.32210.9087830.885667Average MW18.0152818.0152828.950528.9505Liq Vol 60F cum/hr10.0192710.019277.503747.503748.2 Thermal r

25、esults:8.2.1 Summary:inletoutletHot stream: RJRCtemperature:c120110pressure: bar1.013251.01325vapor fraction:11cold stream:LJLCtemperature:c2021.7364937pressure: bar1.013251.01325vapor fraction:00heat duty: MMkcal/h0.015883598.2.2 Balance: TotalInOutRel. diffMole-flow:kmol/hr783.059688783.0596880Mas

26、s-flow:kg/hr16600166000Enthalpy:MMkcal/hr-37.771821-37.77182108.2.3 Exchanger details:ParameterresultCalculated heat duty:MMkcal/hr0.01588359Required exchanger area:sqm0.2310183Actual exchanger area:sqm0.2310183Percent over design:0Avg.heat transfer coefficient dirty: kcal/hr-sqm-k730.868444LMTD(cor

27、rected):94.07127LMTD corrected factor1number of shells1换热器的面积为0.2310183sqm,对数平均温度为94.07127。上机报告九:9.1 Shoutcut与hetran-rigorous的比较:shortcutHetran-rigorousInletOutletInletOutletHot streamRJRCRJRCtemperature120110120110Pressure:bar1.013251.013251.013251.01325Vapor fraction:1111Cold streamLJLCLJLCTempera

28、ture:2021.73649372021.7364914Pressure:bar1.013251.013251.013251.01325Vapor fraction0000Heatduty:MMkcal/hr0.015883590.01588359通过比较可知,这两种方法除了冷流体的出口温度有细微差别,其余的变量都相同。9.2.1 Hetran thermal results中的overall:ParameterresultHot stream location:SHELLHeat duty:MMkcal/hr0.01588359Required exchanger area:sqm0.78

29、797651Actual exchanger area:sqm24.0057538%excess surface area clean:2946.50635%excess surface area dity:2946.50635Avg.heat transfer coefficient(dirty):kcal/hr-sqm-k214.202948Avg.heat transfer coefficient(clean):kcal/hr-sqm-k214.202948LMTD(corrected):c94.1034303LMTD correction factor:0.99969614Vibrat

30、ion indication:YESHigh rhov2 indication:YES9.2.2 Hetran thermal results中的Shellside thermal:parameterresultWall temperature:114.992554Average skill temperature:33.2662149Bulk film coefficient:kcal/hr-sqm-k246.85908Wall film coefficient: kcal/hr-sqm-k241.064028Thermal resistance:cal/sec/-sqcm-k145.832

31、187Film % overall resistance:86.7713479.2.3 Hetran thermal results中的shellside delta p:parameterresultClean pressure drop:bar0.17945395Dity pressure drop: bar0.17945395Window pressure drop: bar0.10492371Pressure drop in ends: bar bar0.02884934Crossflow pressure drop: bar0.04568090Crossflow velocity:m

32、/sec35.8387594Window flow velocity: m/sec97.2631992Midpoint velocity: m/sec46.2174818Shell entrance rho-v2:kg/m-sqsec8898.93847Shell exit rho-v2: kg/m-sqsec8672.37932Bundle entrance rho-v2: kg/m-sqsec1936.94311Bundle exit rho-v2: kg/m-sqsec1887.630249.2.4 Hetran thermal results中的tubeside thermal:par

33、ameterresultWall temperature:32.7519301Average skin temperature:32.2376453bulk film coefficient: kcal/hr-sqm-k2134.98298Wall film coefficient:kcal/hr-sqm-k2080.55571Thermal resistance:sec-sqcm-k/cal16.8619609Film%overall resistance:12.13669979.2.5 Hetran thermal results中的tubeside delta p:parameterre

34、sultClean pressure drop:bar0.05933498Dirty pressure drop:bar0.05933498Inlet velocity: m/sec 0.51024088Outlet velocity: m/sec0.51106997Midpoint velocity:m/sec0.51061738上机报告十:10.1 下图为thermal summary的所有结果:Thermal Details - GeneralShell SideTube SideGases (in/out)lb/hLiquids (in/out)lb/h2204622046119048

35、119048Temperature (in/out)F1581226871.37Dew point or bubble pointFFilm coefficientBTU/(h*ft2*F)231.571020.75Fouling resistanceft2*h*F/BTUVelocityft/s2.044.6Pressure drop (allow./calc.)psi5.8782.6875.878.469Total heat exchanged BTU/h402234TypeBEMhor1ser1parOverall coef. - dirtyBTU/(h*ft2*F)173.84Shel

36、l size8/48inEffective surface areaft242Tube No-OD55/.75inMTD correctedF69.03Bafflessingle seg39%horMTD correction factor1Tube passes1Thermal Details - Thermal ResistancesCleanSpecified FoulMax. FoulArea reqd.ft2343442Excess surface24.8524.85Overall coefficientBTU/(h*ft2*F)173.84173.84139.24Overall r

37、esistanceft2*h*F/BTU.0058.0058.0072Shell side foulingft2*h*F/BTUTube side fouling (at tube ID)Distribution of overall resistanceShell side film%75.0775.0760.13Shell side fouling%Tube wall%4.334.333.47Tube side fouling%Tube side film%20.620.616.5Thermal Details - CoefficientsShell SideTube SideFilm c

38、oefficientsBTU/(h*ft2*F)As calculated by program231.571020.75As specified by user in inputUser specified multiplier11As used in design231.571020.75Desuperheating coefficientCondensing coefficientVapor sensible coefficientLiquid sensible coefficient231.571020.75Boiling coefficientLiquid cooling coefficientReynolds number9251.3322194.64

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