【模板】GRR +画图分析

,"重复性及再现性分析数据记录表

RepeatibilityAndReproducibilityAnalysisDataFrame

非破坏性测试（NONDESTRUCTIVETEST）",,,,,,,,,,,页码：,1

,3,,,,,,,,,No.:,,,

,,,,,,,,,,,,2023年12月13日,

零件代号,,,,,,零件名称：,,,,,操作者,姓名,

特性,,,,,,量具编号：,,,,,A,QingOuyang,

基本尺寸,,上偏差,27,单位:V,,量具名称：,,,,,B,YanhongZhu,

,,下偏差,24,,,,,,,,,,

过程总变差(6σ),,0.146265881,,,,量具规格：,,,,,C,HaobinZheng,

"操作者

编号",次数,零件,,,,,,,,,,计算结果,

,,1,2,3,4,5,6,7,8,9,10,,均值

A,1,28.84,28.91,28.92,28.92,28.87,28.89,28.93,28.89,28.89,28.88,A1,28.894

,2,28.84,28.90,28.92,28.92,28.87,28.90,28.93,28.90,28.89,28.88,A2,28.895

,3,28.85,28.90,28.92,28.93,28.88,28.90,28.93,28.90,28.89,28.89,A3,28.899

均值(Average),,28.84333333,28.90333333,28.92,28.92333333,28.87333333,28.89666667,28.93,28.89666667,28.89,28.88333333,,28.896

极差(Range),,0.01,0.01,0,0.01,0.01,0.01,0,0.01,0,0.01,,0.007

"操作者

编号",次数,零件,,,,,,,,,,计算结果,

,,1,2,3,4,5,6,7,8,9,10,,均值

B,1,28.87,28.90,28.90,28.93,28.92,28.91,28.91,28.89,28.89,28.84,B1,28.896

,2,28.88,28.90,28.91,28.93,28.92,28.90,28.92,28.90,28.89,28.84,B2,28.899

,3,28.88,28.90,28.91,28.93,28.92,28.90,28.92,28.90,28.89,28.85,B3,28.9

均值(Average),,28.87666667,28.9,28.90666667,28.93,28.92,28.90333333,28.91666667,28.89666667,28.89,28.84333333,,28.89833333

极差(Range),,0.01,0,0.01,0,0,0.01,0.01,0.01,0,0.01,,0.006

"操作者

编号",次数,零件,,,,,,,,,,计算结果,

,,1,2,3,4,5,6,7,8,9,10,,均值

C,1,28.89,28.94,28.92,28.90,28.92,28.84,28.88,28.90,28.89,28.89,C1,28.897

,2,28.89,28.93,28.91,28.90,28.92,28.84,28.87,28.91,28.90,28.89,C2,28.896

,3,28.89,28.93,28.92,28.90,28.92,28.85,28.88,28.90,28.89,28.89,C3,28.897

均值(Average),,28.89,28.93333333,28.91666667,28.9,28.92,28.84333333,28.87666667,28.90333333,28.89333333,28.89,,28.89666667

极差(Range),,0,0.01,0.01,0,0,0.01,0.01,0.01,0.01,0,,0.006

零件均值,,28.87,28.91222222,28.91444444,28.91777778,28.90444444,28.88111111,28.90777778,28.89888889,28.89111111,28.87222222,,28.897

,,,,,,,,,,,,RPART=,0.047777778

,,RA+RB+RC/操作者数量=,,,0.007,+,0.006,+,0.006,/,3,,0.006333333

,,[Max(X)ABC]-[Min(X)ABC]=,,,28.89833333,－,28.896,,,,,,0.002333333

,,,28.897,+,1.02,×,0.006333333,,"次数

系数",2,3,UCLX=,28.90346

,,,28.897,—,1.02,×,0.006333333,,A2,1.88,1.02,LCLX=,28.89054

,,,0.006333333,×,2.57,,,,D3,*,*,UCLR=,0.016276667

,,,0.006333333,×,0,,,,D4,3.27,2.57,LCLR=,0

,"重复性及再现性分析报告

RepeatibilityAndReproducibilityAnalysisReport

非破坏性测试（NONDESTRUCTIVETEST）",,,,,,,,,,,页码：,2

,,,,,,,,,,No.:,,,

,,,,,,,,,,,,2023年12月13日,

零件代号,0,,,,,零件名称：,,0,,,计算方式,,

特性,0,,,,,量具编号：,,0,,,,,

基本尺寸,0,上偏差,27,单位:V,,量具名称：,,0,,,,,

,,下偏差,24,,,,,,,,,,

过程总变差(6σ),,0.146265881,,,,量具规格：,,0,,,,,

数据表结论:,,,,0.006333333,,,0.002333333,,RPART=,0.047777778,,,

测量单元分析,,,,,,,,基于研究总变差的分析,,,,,

重复性－设备变差（EV）,,,,,,,,,,,,,

,EV=,,,,,次数,K1,,,%EV=,100×[EV/TV],,

,EV=,0.003741733,,,,2,0.8862,,,%EV=,24.1%,,

,,,,,,3,0.5908,,,,,,

再现性－操作人员变差（AV）,,,,,,,,,,,,,

,AV=,,,,,人数,K2,,,%AV=,100×[AV/TV],,

,AV=,0.001011483,,,,2,0.7071,,,%AV=,6.5%,,

,,,,,,3,0.5231,,,,,,

重复性和再现性（R&R）,,,,,,,,,,,,,

,R&R=,,,,,,,,,%R&R=,100×[R&R/TV],,

,R&R=,0.003876037,,,,,,,,%R&R=,25.0%,,

,,,,,,,,说明：,测量系统可能被接受，见Breakpoint的计算。,,,,

零件间变差（PV）,,,,,,,,,,,,,

,PV=,RPART×K3,,,,零件数,K3,,,%PV=,100×[PV/TV],,

,PV=,0.015028995,,,,6,0.374177278,,,%PV=,96.8%,,

,,,,,,7,0.353380616,,,,,,

总变差（TV）,,,,,,8,0.33750945,数据分级数（NDC）,,,,,

TV=,,,,,,9,0.324892623,,,NDC=,1.41×（PV/R&R）,,

TV=,0.015520772,,,,,10,0.31456037,,,NDC=,5,,

,,,,,,,,说明：,数据分级数可以接受,,,,

重复性和再现性（%R&R）接收准则：,,,,,,,,,,,,,

,,低于10%：,测量系统可接受。,,,,,,,,,,

,,介于10%到30%之间：,基于应用的重要性，该量具可能会被接受。在双性小于30%情况下，应计算风险参数,,,,,,,,,,

,,,“BREAKPOINT”，并且检查其值是否小于37.8。,,,,,,,,,,

,,大于30%：,测量系统需要改善。识别出原因并纠正它们。,,,,,,,,,,

在该尺寸测量前，应从FMEA中确定风险顺序数（RPN）的值。将,,,,,,,,BREAKPOINT,,=,RPN,×,%GR&R

RPN值填写到右边栏中，计算BREAKPOINT的值，并按照接收准,,,,,,,,,,,,,

则作出相应的结论。,,,,,,,,0.00,,=,,×,25.0%

结论,,极差图失控，须查找原因并消除。,,,,,,评价人/日期,,,,,

,"重复性及再现性分析-均值极差控制图

RepeatibilityAndReproducibilityAnalysis-Xbar-RChart

非破坏性测试（NONDESTRUCTIVETEST）",,,,,,,,,,,页码：,3

,,,,,,,,,,No.:,,,

,,,,,,,,,,,,2023年12月13日,

零件代号,0,,,,,零件名称：,,0,,,操作者,姓名,

特性,0,,,,,量具编号：,,0,,,A,QingOuyang,

基本尺寸,0,上偏差,27,单位:V,,量具名称：,,0,,,B,YanhongZhu,

,,下偏差,24,,,,,,,,,,

过程总变差(6σ),,0.146265881,,,,量具规格：,,0,,,C,HaobinZheng,

数据表结论,,,,,,,,,,,,,

均值图,,上限UCL=,,29,,中心CL=,,29,,下限LCL=,,29,

极差图,,上限UCL=,,0,,中心CL=,,0,,下限LCL=,,0,

,,,,,,,,,,,,,,

,均值图数据,,,选项=,3,,,,,,,,

,,,,,,,,,,,,,,

,评价人A均值,28.84333333,28.90333333,28.92,28.92333333,28.87333333,28.89666667,28.93,28.89666667,28.89,28.88333333,,

,评价人B均值,28.87666667,28.9,28.90666667,28.93,28.92,28.90333333,28.91666667,28.89666667,28.89,28.84333333,,

,评价人C均值,28.89,28.93333333,28.91666667,28.9,28.92,28.84333333,28.87666667,28.90333333,28.89333333,28.89,,

,上控限,29,29,29,29,29,29,29,29,29,29,,

,中心,29,29,29,29,29,29,29,29,29,29,,

,下控限,29,29,29,29,29,29,29,29,29,29,,

,,,最大值=,28.93333333,,,,,,,,,

,,,最小值=,28.84333333,,,,,,,,,

,极差图数据,,,,,,,,,,,,

,,,,,,,,,,,,,,

,评价人A极差,0.01,0.01,0,0.01,0.01,0.01,0,0.01,0,0.01,,

,评价人B极差,0.01,0,0.01,0,0,0.01,0.01,0.01,0,0.01,,

,评价人C极差,0,0.01,0.01,0,0,0.01,0.01,0.01,0.01,0,,

,上控限,0,0,0,0,0,0,0,0,0,0,,

,中心,0,0,0,0,0,0,0,0,0,0,,

,下控限,0,0,0,0,0,0,0,0,0,0,,

,,,,,,,,,,,,,,

,极差受控否,FALSE,,,,,,,,,,,

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