CQI-23Molding Process Assessment 模塑系统评估审核表-中英文（空）

PROCESSTABLEA-InjectionMolding制程表A-注射成型,,,,,,,

"Allrequirementsgivenbelowaresubordinatetocustomerspecificrequirements.

表中给出的所有要求都要服从于顾客特殊要求。

Thecustomermayhaveadditionalrequirements,e.g.,inspectiontesting,greaterfrequencies,etc.Whenperformingthejobaudit,theauditorshallverifymolderisconformingtocustomerrequirements.

顾客可以增加其它要求，如检查试验，增加检测频率，评审时审核员应确认注塑企业是否满足了顾客的要求。

Ifminimumrequirementsarenotmet,providesupportingrecordstojustifyactualconditions.

*如果不能满足最低要求，应提供支持记录以证明实际情况。",,,,,,,

,,,,,,,,

"Item#

序号","Related

MoldingSystemAssessmentQuestion#

相关的成型系统评估问题序号","Category/ProcessSteps

类别/制程步骤","TypeofControl

控制类型",,"MonitoringFrequency

监控频率",,"Observation/Comments

观察/评论"

,,,"MinimumRequirement

最低要求","ActualCondition

实际情况",MinimumRequirement最低要求,ActualCondition实际情况,"(Pass/Fail/N/A)

（通过/未通过/不适用）"

1.0,,ReceivingInspection进料检验,,,,,

A1.1,"1.4

2.1

2.13","Incomingmaterialassessmentprocedure,coveringonsitetestingoracceptanceofsuppliertesting,withcriteria(i.e.,meltflow,specificgravity).

进料评审程序，包括现场测试或接受供应商的测试，并附带评估标准（即：熔融指数，比重）",Manual手动,,"Onceperlot

每批一次",,

A1.2,"1.4

2.1

2.13","Incomingcomponentsassessmentprocedure,coveringonsitetestingoracceptanceofsuppliertesting,withcriteria(ifapplicable).

进料组件评估程序，包括现场测试和接受供应商测试，并附带评估标准（如适用）",Manual手动,,"Onceperlot

每批一次",,

2.0,,Storage&Handling(IfApplicable)存储和处理（如适用）,,,,,

A2.1,"1.4

2.3

2.11

2.12","StockrotationsysteminplaceforFirstin/Firstout(FIFO)andshelf-life

有库存周转系统以实现先进先出（FIFO)和保质期控制要求",Automatic/Manual自动/手动,,"FIFO-perLot按批次

Shelflife-pullforuse

货架使用寿命—拉动使用",,

A2.2,"1.4

2.11

2.12","Environmenttemperaturecontrolled

环境温度控制",Automatic自动,,"Continuousmonitoringbycontrollerormanualverificationdaily

每日由控制器持续监控或人工验证",,

A2.3,"1.4

1.6

2.7

2.11

2.12","Handlingofpartialcontainerstoensurenocontamination(closedcontainer,cleanenvironment)

周转物料容器时确保不受污染(密闭容器，清洁环境)",Automatic/Manual自动/手动,,"Continuous

持续",,

A2.4,"1.4

1.6

2.7

2.11

2.12","Partialcontainerquantity

周转物料容器盛装数量",Automatic/Manual自动/手动,,"PerContainer

每容器",,

3.0,,MaterialDrying材料干燥,,,,,

A3.1,"1.4

2.11

2.12","Dryertemperatureperresinmanufacturerguidelines(permaterial)

按树脂制造商的烘干机温度指南(每个材料)",Automatic自动,,"Continuousmonitoringbycontroller

控制器连续监控",,

A3.2,"1.4

2.11

2.12","Dryertimeperresinmanufacturerguidelines(permaterial)

按树脂制造商的烘干机时间指南(每个材料)",Manual手动,,"PerResinManufacturerGuidelines

按树脂制造商指南",,

A3.3,"1.4

2.11

2.12","Dryingequipment(dryerdedicatedorcleanprocedureinplace)

干燥设备(专用烘干机或清洁程序到位)",Manual手动,,"Materialchange

材料更换",,

A3.4,"1.4

2.11

2.12","Dewpoint

露点",Automatic自动,,"Continuousmonitoringbycontroller

控制器连续监控",,

A3.5,"1.4

2.11

2.12","Moistureanalysis,ifapplicable,perResinManufacturerGuidelines

湿度分析，如果适用，根据树脂制造商指南",Manual手动,,Atstart-upandoncepershift*开始时和每班一次*,,

4.0,,Recycle(regrind)Material(IfApplicable)回收(粉碎)原料(如适用),,,,,

A4.1,"1.4

1.11

2.11

2.13","Recycleratio(perprint,inspectionstandardormanufacturerguidelines).Verifiedbyfeedpressure,weightorvolume

回收比率(按图纸、检验标准或制造商指南)。由进料压力、重量或体积验证",Automatic自动,,"Onceevery8hoursandateverypartchangeover

每8小时一次，换产品生产",,

A4.2,"1.4

1.11

2.11

2.12","Dedicatedregrindequipmentorcleaningprocedureinplace

专用回收料设备或清洁程序到位",Manual手动,,"Materialchange

原材料改变",,

A4.3,"1.4

1.11

2.11

2.12","Finesmanagement(de-dusting)

料末管理（除尘）",Automatic/Manual自动/手动,,"Materialchange

原材料改变",,

A4.4,"1.4

1.11

2.11

2.12","MoveregrindtoIMM(contamination)

回收料田间至注塑机（预防污染）",Automatic/Manual自动/手动,,"Start-upandcontinuous

启动时和持续过程中",,

5.0,,ColorManagement颜色管理,,,,,

A5.1,"1.4

2.11

2.12","Pigmentblending-percentloading,ifapplicable

着色剂混合-添加百分比（如适用）",Automatic/Manual自动/手动,,"Start-upandcontinuous

启动时和持续过程中",,

A5.2,"1.4

2.11

2.12","Colorchangeprocedure

颜色切换程序",Manual手动,,"Continuous

持续",,

6.0,,MoldingProcess成型过程,,,,,

A6.1,"1.4

1.15

2.11

2.12","Thereshallbeastandardizedstartupprocedure/checklistthatdefinesthingstodoatstart-up

应有一个标准化的开机程序/查检表，以明确开机时要做的工作",Manual手动,,"Start-upandrestartafterlongdowntimeevent

启动或因故长时间停机后重启",,

A6.2,"1.4

1.15

2.11

2.12","Productionplan(machine,mold,materials,partstyle)

生产计划表（机台，模具，材料，零件类型）",Manual手动,,"Start-upandrestartafterlongdowntimeevent

启动或因故长时间停机后重启",,

A6.3,"1.4

1.15

2.11

2.12","Startupcheck(verifyprocesssettingsagainstsetupsheet)

开机检查（根据设置表验证制程设置（如成型参数表））",Manual手动,,"Atstart-up,andafterlongdowntimeevent

在启动或因故长时间停机",,

A6.4,"1.4

1.15

2.11

2.12","Startupcheck-SecondaryEquipment(De-gate,assemblyequipment,welders,etc.)

开机检查-辅助设备（浇口切除设备，装配设备，焊接机）",Manual手动,,"Atstart-up,andafterlongdowntimeevent

在启动或因故长时间停机",,

A6.5,"1.4

1.15

2.11

2.12","Moldsurfacetemperature

模具表面温度",Automatic/Manual自动/手动,,"Atstart-up,andafterlongdowntimeevent

在启动或因故长时间停机",,

A6.6,"1.4

1.15

2.11

2.12","Plastication-Temperature(barrel,nozzle,hotmanifoldifapplicable),screwRPM,andbackpressure

塑化—温度（如适用例如：料筒，喷嘴，热流道（如果适用），螺杆转速，背压",Automatic自动,,"Continuous

持续",,

A6.7,"1.4

1.15

2.11

2.12","Plastication-Melttemperature

塑化-熔化温度",N/A不适用,,"Start-up

启动时",,

A6.8,"1.4

1.15

2.11

2.12","Plastication-Screwrecoverytime

塑化-螺杆恢复时间",N/A不适用,,"Continuous

持续",,

A6.9,"1.4

1.15

2.11

2.12","Fill-Screwvelocityorvelocityprofile

填充-螺杆速度或速度曲线",Automatic自动,,"Continuous

持续",,

A6.10,"1.4

1.15

2.11

2.12","Fill-Filltimeandpeakpressure

填充-充填时间和峰值压力",N/A不适用,,"Continuous

持续",,

A6.11,"1.4

1.15

2.11

2.12","Hold-Holdpressureandholdtime

保压-保压压力和保压时间",Automatic自动,,"Continuous

持续",,

A6.12,"1.4

1.15

2.11

2.12","Hold-Cushion

保压-缓冲",N/A不适用,,"Continuous

持续",,

A6.13,"1.4

1.15

2.11

2.12","Hold-Cavitypressure(ifapplicable)

保压-型腔压力（如适用）",N/A不适用,,"Continuous

持续",,

A6.14,"1.4

1.15

2.11

2.12","TemperatureControlCooling-Coolantinlettemperatureandcoolingtime

温度控制冷却-冷却剂入口温度和冷却时间",Automatic自动,,"Continuous

持续",,

A6.15,"1.4

1.15

2.11

2.12","Partweight(ifapplicable)

零件重量（如适用）",Manual手动,,"Onceevery8hours

每8小时一次",,

A6.16,"1.4

1.15

2.11

2.12","Firstpieceapproval

首件批准",Manual手动,,"Start-up,andrestartafterdowntimeevent

启动或因故长时间停机后重启",,

A6.17,"1.4

1.15

2.11

2.12","Materialpurge/evacuationofbarrel-includedinunplannedanddowntimeprocedures

清胶/排出料桶-包括计划外和停机程序",Manual手动,,"Endofrunorlongdowntime

运行结束或长时间停机",,

A6.18,"1.4

1.15

2.11