广州数控GSK980TA1-TA2-TB1-TB2-GSK98T使用手册

前言

在本使用手册中，我们将尽力叙述各种与该系统操作相关的事

项。限于篇幅限制及产品具体使用等原因，不可能对系统中所有不必做

和/或不能做的操作进行详细的叙述。因此，本使用手册中没有特别指明

的事项均视为“不可能”或“不允许”进行的操作。

本使用手册的版权，归广州数控设备有限公司所有，任何单位

与个人进行出版或复印均属于非法行为，广州数控设备有限公司将保留

追究其法律责任的权利。

GSK980TA1/TA2、GSK980TB1/TB2、GSK98T数控系统使用手册

本使用手册适用于广州数控设备有限公司

制造的以下型号的数控系统：

GSK980TA1

GSK980TA2

GSK980TB1

GSK980TB2

GSK98T

GSK980TA1/TA2、GSK980TB1/TB2及GSK98T车床数控系

统，是广州数控设备有限公司研制的经济与普及型数控系统。

GSK980TA1/TA2、GSK980TB1/TB2是在原GSK980TA基础上改

进设计的新产品，其中GSK980TA2、GSK980TB2具有USB通信

接口；GSK98T是在980TB1基础上精简设计的新产品，增加了USB

通信接口和三态开关。

II

前言

前言

尊敬的客户：

对您惠顾选用广州数控设备有限公司数控系统产品，本公司深感荣幸

与感谢！

本使用手册详细介绍了所述数控系统的编程、操作及安装连接等事项。

为了保证产品安全、正常与有效地运行工作，请您务必在安装、使用

产品前仔细阅读本使用手册。

安全警告

操作不当将引起意外事故，必须要具有相应资格的人员

才能操作本系统。

特别提示：安装在机箱上（内）的系统电源，是仅为本公司制造的数控

系统提供的专用电源。

禁止用户将这个电源作其他用途使用。否则，将产生极大的

危险！

III

GSK980TA1/TA2、GSK980TB1/TB2、GSK98T数控系统使用手册

安全注意事项

警告、注意和注释的说明

本手册包含保护用户和防止机床损坏的安全预防措施,这些预防措施根据安全性质

分为警告和注意，补充的信息作为注释叙述，在操作机床之前请仔细地阅读警告、注

意和注释。

警告

如果不遵守指定的操作方法或步骤，有可能使用户受伤害或损坏设备。

注意

如果不遵守指定的操作方法或步骤，有可能使设备损坏。

注释

注释用于指出除警告和注意之外的补充信息。

本手册中任何部分不得以任何形式复制。

IV

前言

■运输与储存

z产品包装箱堆叠不可超过六层

z不可在产品包装箱上攀爬、站立或放置重物

z不可使用与产品相连的电缆拖动或搬运产品

z严禁碰撞、划伤面板和显示屏

z产品包装箱应避免潮湿、暴晒以及雨淋

■开箱检查

z打开包装后请确认是否是您所购买的产品

z检查产品在运输途中是否有损坏

z对照清单确认各部件是否齐全，有无损伤

z如存在产品型号不符、缺少附件或运输损坏等情况，请及时与本公司联系

■接线

z参加接线与检查的人员必须是具有相应能力的专业人员

z产品必须可靠接地，接地电阻不大于0.1Ω，不能使用中性线（零线）代替地线

z接线必须正确、牢固，以免导致产品故障或意想不到的后果

z与产品连接的浪涌吸收二极管必须按规定方向连接，否则会损坏产品

z插拔插头或打开产品机箱前，必须切断产品电源

■检修

z检修或更换元器件前必须切断电源

z发生短路或过载时应检查故障，故障排除后方可重新启动

z不可对产品频繁通断电，断电后若须重新通电，相隔时间至少1min

V

GSK980TA1/TA2、GSK980TB1/TB2、GSK98T数控系统使用手册

安全责任

制造者的安全责任

——制造者应对所提供的数控系统及随行供应的附件在设计和结构上已消除和/或控制

的危险负责。

——制造者应对所提供的数控系统及随行供应的附件的安全负责。

——制造者应对提供给使用者的使用信息和建议负责。

使用者的安全责任

——使用者应通过数控系统安全操作的学习和培训，并熟悉和掌握安全操作的内容。

——使用者应对自己增加、变换或修改原数控系统、附件后的安全及造成的危险负责。

——使用者应对未按使用手册的规定操作、调整、维护、安装和贮运产品造成的危险负

责。

本手册为最终用户收藏。

诚挚的感谢您在使用广州数控设备有限公司的产品时，

对本公司友好的支持！

VI

目录

目录

第一篇概述篇

第一章概述····························································································································3

1.1概述······································································································································3

1.2系统简介······························································································································3

1.3型号及意义··························································································································4

1.4订货说明······························································································································4

第二篇编程篇

第一章编程基本知识···········································································································7

1.1坐标轴定义··························································································································7

1.2机床坐标系和机床零点······································································································8

1.3工件坐标系和参考位置点（程序零点）··········································································8

1.4控制轴数······························································································································9

1.5设定单位······························································································································9

1.6最大行程······························································································································9

1.7绝对坐标编程和相对坐标编程··························································································9

1.8直径和半径方式编程········································································································10

1.9模态、非模态及初态········································································································11

第二章零件程序的构成·····································································································13

2.1程序的一般结构················································································································13

2.1.1程序名···················································································································13

2.1.2顺序号和程序段···································································································14

2.1.3代码字···················································································································14

2.2代码数值与小数点的关系································································································16

2.3子程序控制························································································································16

2.3.1主程序和子程序···································································································16

2.3.2子程序调用（M98）···························································································17

2.3.3从子程序返回（M99）·······················································································17

第三章准备功能G代码·····································································································19

3.1准备功能G代码的种类····································································································19

3.2简单G代码·······················································································································20

3.2.1快速定位（G00）································································································20

3.2.2直线插补（G01）································································································22

VII

GSK980TA1/TA2、GSK980TB1/TB2、GSK98T数控系统使用手册

3.2.3圆弧插补（G02/G03）·······················································································23

3.2.4任意角度倒角/拐角圆弧·····················································································25

3.2.5暂停代码G04······································································································26

3.2.6程序指定参数功能（G10）···············································································27

3.2.7返回机床零点（机械零点）（G28）·································································27

3.2.8工件坐标系设定（G50）···················································································28

3.2.9工件坐标系偏移（G51）···················································································29

3.2.10每分进给(G98)···································································································30

3.2.11每转进给(G99)···································································································30

3.2.12恒线速控制(G96，G97)··················································································31

3.2.13跳段功能（G31）·····························································································33

3.2.14等螺距螺纹切削代码（G32）···········································································33

3.2.15变螺距螺纹切削代码（G34）···········································································36

3.2.16攻丝循环（G33）·······························································································37

3.3单一型固定循环代码········································································································38

3.3.1外（内）圆切削循环（G90）···········································································38

3.3.2端面切削循环（G94）·······················································································41

3.3.3螺纹切削循环（G92）·······················································································43

3.3.4单一型固定循环代码的注意事项······································································46

3.4复合型固定循环代码········································································································46

3.4.1外（内）圆粗车循环（G71）···········································································46

3.4.2端面粗车循环（G72）·······················································································49

3.4.3封闭切削循环（G73）·······················································································52

3.4.4精加工循环（G70）···························································································54

3.4.5端面深孔加工循环（G74）···············································································55

3.4.6外圆切槽循环（G75）·······················································································57

3.4.7复合型螺纹切削循环（G76）···········································································59

3.4.8复合型固定循环代码注意事项··········································································61

第四章辅助功能M代码····································································································62

4.1辅助功能（M功能）·······································································································62

4.2特殊M代码（M21、M22、M23、M24）··································································63

4.3M代码调用子程序···········································································································64

4.4S代码调用子程序············································································································64

4.5T代码调用子程序············································································································65

4.6辅助功能参数···················································································································65

4.7与辅助功能有关的报········································································································65

第五章主轴功能S代码······································································································66

5.1主轴开关量控制················································································································66

5.2主轴模拟量控制················································································································66

第六章刀具功能T代码·····································································································67

VIII

目录

6.1换刀过程····························································································································67

6.2换刀相关参数····················································································································68

6.3刀具偏置····························································································································68

6.3.1基本的刀具偏置···································································································69

6.3.2用于刀具偏置的T代码·······················································································69

6.3.3偏置·······················································································································70

6.3.4编程举例···············································································································71

6.3.5单独的T代码·······································································································71

第七章用户宏程序··············································································································72

7.1用户宏代码························································································································72

7.2用户宏程序本体················································································································72

7.3运算命令和转移命令（G65）··························································································75

7.4关于用户宏程序本体的注意事项····················································································78

7.5用户宏程序实例················································································································79

第八章刀补C功能·············································································································80

8.1刀补C功能基本概念········································································································80

8.1.1假想刀尖概念·······································································································80

8.1.2假想刀尖的方向···································································································82

8.1.3补偿值的设置·······································································································85

8.1.4刀具与工件的相对位置·······················································································86

8.1.5内侧、外侧···········································································································87

8.1.6G41、G42及G40的代码格式···········································································88

8.2刀补具体补偿情况············································································································88

8.2.1刀尖半径补偿具体轨迹分解···············································································88

8.2.2刀补进行中变更补偿方向···················································································94

8.2.3刀补暂时取消·······································································································95

8.2.4刀补中含有非移动指令·······················································································97

8.2.5刀补干涉检查·······································································································98

8.2.6G90/G94代码中的刀尖半径补偿·····································································100

8.2.7G70代码中的刀尖半径补偿·············································································101

8.3刀补C的注意事项··········································································································101

8.4刀补C加工范例··············································································································102

第三篇操作篇

第一章操作面板················································································································107

1.1面板划分··························································································································107

1.2面板功能说明··················································································································108

1.2.1LCD（液晶）显示区·························································································108

1.2.2编辑键盘区·········································································································108

IX

GSK980TA1/TA2、GSK980TB1/TB2、GSK98T数控系统使用手册

1.2.3屏幕操作键介绍·································································································110

1.2.4机床控制区··········································································································110

980TA2机床控制区························································································110

98T机床控制区·······························································································112

第二章系统上电、关机及安全操作················································································114

2.1系统上电··························································································································114

2.2关机··································································································································114

2.3安全操作··························································································································115

2.3.1复位操作·············································································································115

2.3.2急停·····················································································································115

2.3.3进给保持·············································································································115

2.3.4切断电源·············································································································115

2.4循环启动与进给保持·······································································································115

2.5超程防护··························································································································116

2.5.1硬件超程防护·····································································································116

2.5.2软件超程防护·····································································································116

第三章界面显示及数据的修改与设置············································································117

3.1位置显示··························································································································117

3.1.1位置页面显示的四种方式·················································································117

3.1.2加工时间、零件数、编程速度、倍率及实际速度等信息的显示·················118

3.1.3加工件数、切削时间清零方法·········································································119

3.2程序显示·························································································································120

3.3刀补显示、修改与设置··································································································121

3.3.1刀补显示············································································································121

3.3.2刀补值的修改、设置························································································122

3.4报警显示·························································································································122

3.5设置显示·························································································································123

3.5.1【设置】界面操作说明····················································································123

3.5.2【图形】界面操作说明····················································································125

3.6参数显示、修改与设置··································································································127

3.6.1参数显示············································································································127

3.6.2参数、螺距补偿值的修改、设置····································································128

3.7诊断显示·························································································································130

3.7.1诊断数据显示····································································································130

第四章手动操作················································································································133

4.1坐标轴移动·····················································································································133

4.1.1手动进给············································································································133

4.1.2手动快速移动····································································································133

4.1.3手动进给及手动快速移动速度选择································································133

X

目录

4.2主轴控制··························································································································134

4.2.1主轴顺时针转（反转）·····················································································134

4.2.2主轴逆时针转（正转）·····················································································134

4.2.3主轴停止·············································································································135

4.3其他手动操作··················································································································135

4.3.1冷却液控制·········································································································135

4.3.2润滑控制·············································································································135

4.3.3手动换刀控制·····································································································135

4.4对刀操作··························································································································135

4.4.1定点对刀·············································································································135

4.4.2试切对刀·············································································································136

4.4.3回机床零点对刀·································································································138

4.5刀补值的修调··················································································································140

第五章手脉/单步操作·····································································································141

5.1单步进给··························································································································141

5.2手脉（手摇脉冲发生器）进给······················································································142

5.2.1移动轴及方向的选择·························································································142

5.2.2手脉进给说明事项·····························································································143

5.3手脉/单步操作时辅助的控制·························································································143

第六章录入MDI操作····································································································145

6.1MDI指令段输入··············································································································145

6.2MDI指令段运行与停止··································································································146

6.3MDI指令段字段值修改与清除······················································································146

6.4各种运行方式的转换······································································································146

第七章编辑操作···············································································································147

7.1程序的编辑······················································································································147

7.1.1程