2022天和光能TS4连接器安装手册

TS4TS4ConnectorInstallationManualTS4TS4ConnectorInstallationManualPAGE10PAGE10文件编号FileNo：TS/IM-TS4版本Version：01日期Dae2017.09.05目录警告Warning 4技术参数ProductSpecifications 5产品选型表ProductSelectionForm 6连接器外观尺寸图ConnectorAppearanceSizeDrawing 6正极连接器PositiveConnector 6负极连接器NegativeConnector 7机器组装AssembledbyMachine 8剥线Stripping 8铆接Crimping 8线束组装CableAssembly 10螺帽组装NutAssembly 10人工安装ManualInstallation 11工具要求RequirementsofTools 11剥线钳StripClamp 11铆接钳RivetClamp 12塑料板手PlasticSpanner 12工具箱ToolBox 13组装步骤AssemblySteps 13连接器对插及解锁ConnectingandDisconnecting 16连接器对插Connecting 16连接器解锁Disconnecting 17线缆状态CableStatus 17线缆接线ConnectionofCable 17接合状态TheStateafterConnection 17包装方式Packing 18散件包装SparePartsPacking 18配件袋包装AccessoryBagPacking 18附件Annex 19耐化学品附表ChemicalResistanceForm 19对产品有影响的见化学品清单CommonChemicalswhichLeadtoProductFailureEasily 原材料测试化学品Testwithrawmaterial 19临界应变值说明Criticalstressdescription： 21连接器责任免除条款TheConnectorLiabilityExemptionClause 22产品运输和仓储ProductTransportationandStorage 22产品安装和使用ProductInstallingandOperating 23Forprotectingagainstelectricshock,pleasecutoffthepowerwhenassemblinganddisassemblingthePVconnector.终端产品必须提供防电击功能。Thefinalproductssuppliedwiththefunctionelectricshockproof.PVDC/AC直流-交流变频器或打开DCPVDoNotDisconnectunderLoad:PVconnectionsnotdisconnectedwhileunderload.TheycanplacedaloadstatebyswitchingofftheDC/ACconverterorbreakingtheACcircuit.该连接器仅适用于类和（见NFANEC70第910建议使用光伏专用线缆，镀锡铜芯，双层绝缘，绝缘材料为XLPE。不建议使用无镀锡电缆，不建议使用PVC电缆。ThisconnectorsuitableforuseonlywithClassBandCstrandedcopperconductors(SeeNFPANEC70Chapter9,Table10).TheuseofPVcableisrecommended,Tinnedcopperwire,Doubleinsulation,Insulatingmaterial:XLPE.Tinfreecableisnotrecommended.PVCcableisnotrecommended.不能插合。Sealingcapusedfordisconnectedconnector,avoidingdustandwater.Themaleandfemalepartsnotpluggedtogetherwhensoiled.插合部件防水等级IP68在屋顶表面。WaterproofdegreeforinsertedpartsIP68.Theycan’tputunderwaterfortime.Don’tputtheconnectorontheroofofsurface.连接器不能承受持续的机械拉伸，电缆应该由电缆扎带固定。Theplugconnectionmustnotsubjectedtocontinuousmechanicaltension.Thecableshouldfixedwithcablebinders.（见耐化学品附表Donotuseunderhydrocarbon,phenol,Ammineandplasticcorrosiveenvironment.Duringinstallationprocess,donotaddanygreaseandlubricantintheconnector.（Seechemicalresistanceform）该产品应由有相应资质或经过专家培训的、具备相关安全应用规范的专业人员安装。只有在按照安装手册指定的方式组装时，连接器才被认为符合UL6703TS4证。TheconnectorconsideredtocompliancewithUL6703onlywhenassembledthemannerspecifiedbyassemblyinstructions.willexemptedfromanywarrantyifTS4connectorwasassembledordisassembledwithoutfollowingtheUserManual.Specifications连接器系统ConnectorsystemΦ4mm额定电压RatedvoltageIEC1500V&UL1500V额定电流Ratedcurrent@IEC（85℃）41A（4.0mm2/46A（6.0mm2/55A（10.0mm2/额定脉冲电压Ratedimpulsevoltage16KV环境温度范围Ambienttemperaturerange-40℃~+85℃接触电阻Contactresistance≤0.5mΩ应用等级ApplicationdegreeClassA防护类别ProtectionclassClassⅡ污染等级Pollutiondegree2防护等级DegreeofProtection68（1，1，已插合adIP2X，未插合unmated阻燃等级FlameclassUL94-V0绝缘材料Insulationmaterialm-PPE/PA金属材料Contactmaterial铜，镀锡Copper,Tin-plated接线方式Typeoftermination压接Crimping锁紧系统Lockingsystem(UL)嵌入式LockingtypeTUV,IEC62852R50369705/R50385924UL,UL6703E486009SelectionForm型号料号P/N电缆外径CableOD导体截面积ConductorSection工具料号ToolP/N剥线工具料号StripClampP/N压接工具料号CrimpClampP/N扳手料号SpannerP/Nmmmm2AWGTS4-F1709300424.7-6.04.0/6.012/10709300467093004770900354TS4-M170930041TS4-F2709300855.6-6.8TS4-M270930084TS4-F3709003516.0-6.6TS4-M370900350TS4-F4709300446.0-7.2TS4-M470930043TS4-F5709300487.2-8.770930051TS4-M570930045TS4-F67093005210.0870930049TS4-M670930050ConnectorAppearanceSizeDrawingPositiveConnectorTS4-F1、TS4-F2、TS4-F3、TS4-F4：TS4-F5、TS4-F6：NegativeConnectorTS4-M1、TS4-M2、TS4-M3、TS4-M4:TS4-M5、TS4-M6:AssembledbyMachineStripping剥线尺寸Strippingsize：6±0.5mmCrimping4mm2/12AWG上刀尺寸ToolSize(Up)4mm2/12AWG下刀尺寸ToolSize(Down)电缆规格CableSpec铆接高度Crimping(H)铆接宽度Crimping(W)压缩比Compressionratio卡爪高低差Clawheightgap4mm22.1±0.1mm4.1±0.1mm加锡Withtin：75%≤X≤85%不加锡Withouttin：70%≤X≤90%≤0.2mmCableAssembly将铆接好的线束插入正极负极绝缘本体，直至金属件与本体啮合，轻轻拉动导线，检查金属件是否啮合牢固。Pushtherivetedpinintotheinsulatoruntiltheyengage.Pulllightlyontheleadtocheckthatthemetalparthasengaged.NutAssembly在锁紧连接器螺帽时，定位治具须有导正结构(治具见下图)，方可使用。Whenlockingthenutoftheconnector,thepositioningfixtureshallbeprovidedwithaguidestructure,seebelowfigures.线缆外径CableOD管控间隙Controlgap参考扭力Referencetorque备注Remark6.0≤OD≤6.6mm0＜X≤1.0mm3±0.5N*m操作前请校准设备的扭力，以更好满足间隙管控要求Pleasecalibrationequipmentbeforeproduction,inordertomeetthegapbetweencontrolrequirements装配好后需要检查负极pinAftercheckthecoaxialityofthenegativepinandthenegativeRequirementsofthecenterdistance≤1mm.ManualInstallationRequirementsofClamp70930046 7093004970930046 70930049料号P/N钳口Jaw剥线范围CrimpingRange70930046中间Middle4.0mm212AWG右边Rightside6.0mm210AWG70930049右边Rightside10.0mm28AWGRivetClamp70930047料号P/N钳口Jaw铆接范围RivetingRange图片Picture70930047中间Middle4.0mm212AWG右边Rightside6.0mm210AWG70930051可调Adjustable4.0/6.0/10.0mm28AWGPlasticSpanner1套set=2片pc，料号P/N：70900354Box料号P/N7093004670930049709300477093005170900354图片Picture709300821pcNone1pcNone2pcs70930083None1pcNone1pcAssemblySteps剥线Stripping剥离电缆绝缘层。Striptheinsulatinglayerofcable.L=6±0.5mm.注意不要切断绝缘层下的线芯。Beattentionandnottocutoffthewirecore.铆接插针插套Crimpingpinandsocketplacedtherivettoolhole,therivetholefacesoutward,andthelimitingmechanismofthebackisadjustedsothattheoutermost线缆规格Cablespecifications线缆规格Cablespecifications拔出力Cablepull-outforce4.0mm2/12AWG≥312N6.0mm2/10AWG≥356N10.0mm2/8AWG≥401Npliers(70930051)accordingtodifferentspecificationsofthecable,youneedtotothecorresponding70930047档位Gear线缆规格Cablespec连接器规格Connectortype44.0mm2/12AWGTS4-F5/TS4-M566.0mm2/10AWG810.0mm2/8AWGTS4-F6/TS4-M6插入PushingpinPushtherivetedpinintotheinsulatoruntiltheyengage.Pulllightlyontheleadtocheckthatthemetalparthasengaged.Makesurethenegativepinandthenegativebodyarecoaxial.型号电缆外径范围CableODrange管控间隙Controlgap参考扭力型号电缆外径范围CableODrange管控间隙Controlgap参考扭力ReferencetorqueTS4-F1/M14.7-6.0mm0＜X≤1.0mm3±0.5N*mTS4-F2/M25.6-6.8mmTS4-F3/M36.0-6.6mmTS4-F4/M46.0-7.2mmTS4-F5/M57.2-8.7mm1.0＜X≤1.8mmTS4-F6/M6Firstscrewbyhands,thenlocktightlybyplastictheconcentricityofcableandcableglandwhenscrewcablegland.pinsurethenegativepinandthenegativebodyarecoaxialandthenlockthenut.ConnectingandDisconnectingConnecting将连接器正负极对插，直到啮合。轻轻拉动，以检查是否啮合牢固。插入力≤80N。Plugthecouplingtogetheruntiltheyengage.Andpulllightlytocheckcorrectengagement.Insertionforce≤80N.Disconnecting此插头连接，只能使用塑料板手工具解锁。Thisconnectioncanonlybeunlockedwithplasticspanner.CableStatusConnectionofCable20mmInordertothecablebendforcetoavisibledeformationinthesealingportionoftheinsulation,thecableneedkeep20mmstraightlength.refertothedetailedinstructionofthebendradiusgivenbycablemanufacturer.afterConnectionPackingSparePartsPacking一般每纸箱（590*390*170mm）中蓝色自封袋装400个正极连接器，透明自400400400eachbox,blueselfsealingbaghas400positiveconnectors.Thetransparentselfsealingbaghas400negativeconnectors.The400pinsandthe400Socketsareeachfittedwithasmallplasticbag.AccessoryBagPacking21OnespannerandtwosetsofTS4connectorsareputasmallpackingbag.AnnexChemicalResistanceForm化学品名ChemicalName测试结果TestResult润滑油Lubricatingoil不兼容Incompatible防锈油Rust-proofoil不兼容Incompatible冲压油Stampingoil不兼容Incompatible黄油化学品名ChemicalName测试结果TestResult润滑油Lubricatingoil不兼容Incompatible防锈油Rust-proofoil不兼容Incompatible冲压油Stampingoil不兼容Incompatible黄油Grease不兼容Incompatible机油Engineoil不兼容Incompatible柴油Diesel不兼容Incompatible食用油Cookingoil不兼容IncompatibleWD40不兼容Incompatible香蕉水Bananaoil不兼容Incompatible油性封孔Oilsealingagent不兼容Incompatible乙酸乙酯Ethylacetate不兼容Incompatiblewithrawmaterial化学品名MaterialName制造商Manufacturer临界应变值(%)Criticalstress@23℃等级Grade黏合剂BinderKE45WShin-EtsuChemical>1.5AKE4828WShin-EtsuChemical>1.5ATSE382WMomentive>1.5ATSE392WMomentive>1.5APV804DowCorning>1.5APV8101DowCorning>1.5AAPF125WackerChemical0.6BVHBTAPE49413M>1.5A填充剂FillerKE-200CX-200Shin-EtsuChemical>1.5AKE-210FShin-EtsuChemical>1.5APV7010DowCorning1.5A脂类GreasesZ260HASCO1.2AA7002HASCO1.2油类OilsSiliconeOilKF96Shin-EtsuChemical>1.5ASiliconeOilSH200DowCorning>1.5AMachineOilKV46NipponOil0.7BDiaCutOelheld0.6B脱模剂MoldreleaseagentsPelicoatBChukyo-Kasei>1.5APelicoatS-6Chukyo-Kasei0.39C黏合剂BinderChemlokLORD0.25C表面活性剂SurfactantCharmyVquickKao1.0A醇类Alcohols甲醇Methylalcohol/1.2A乙醇Ethylalcohol/1.2A异丙醇Isopropylalcohol/0.9B酸碱盐类Acids，Alkalis，salts盐酸(50%sol.)hydrochloricacid/>1.5A硫酸(50%sol.)Sulfuricacid/>1.5A硝酸(50%sol.)Nitricacid/>1.5A磷酸(60%sol.)Phosphoricacid/>1.5A醋酸(50%sol.)Aceticacid/>1.5A氨水(25%sol.)Ammonia/>1.5A氢氧化钠(10%sol.)Sodiumhydroxide/>1.5A氯化钠(saturatedsol.)Sodiumchloride/>1.5A磷酸铵(saturatedsol.)Ammoniumphosphate/>1.5A脂肪族碳氢化合物Aliphatichydrocarbons正庚烷n-Heptane/0.2C正己烷n-Hexane/0.15D环己烷Cyclohexane/0.1D液体石蜡Liquidparaffin/0.39C卤族碳氢化合物Halidehydrocarbons佛利昂Freon/<0.10D四氯化碳Carbontetrachloride/<0.10D氯仿Chloroform/<0.10D酮类Ketones丙酮Acetone/<0.10D甲基乙基酮Methylethylketone/<0.10D芳香族碳氢化合物Aromatichydrocarbons甲苯Toluene/<0.10D二甲苯Xylene/<0.10D甲酚Cresol/0.8B其他有机物Otherorganics磷酸三丁酯Trybuthylphosphate/0.11D汽油Gasoline/<0.10D煤油Kerosene/0.2CCriticalstressdescription：临界应变值(%)Criticalstress说明Description等级Grade＞1.0开裂的次要因素Secondaryfactorofcracking.A1.0-0.5基本上在应力集中区域，会有一些开裂。需要特别注意化学品的使用BBasically,therewillbesomecrackinginthestressconcentrationarea.Needtopayspecialattentiontotheuseofchemicals.0.5-0.2不管有静态或动态的应力，都存在开裂的风险。特别注意不要与化学品接触Regardlessofthestaticordynamicstress,thereisariskofcracking.Specialattentionshouldnotbeincontactwithchemicals.C＜0.2与化学品接触，会有很高的开裂风险Exposuretochemicalswillhaveahighriskofcracking.D备注：对于上表未列明的化学品，需经确认无影响后再使用。Note:Chemicalswhichisnotcontainedinthetableshouldonlybeusedafterconfirmithasnoinfluencetotheproduct.TheConnectorLiabilityExemptionClause有违反下列情况之一者，并导致产品出问题，造成任何损失，我公司将不承担任何责任。Thereexistfollowingcase,andleadtoproductgoeswrong,anylosscaused,productmanufacturerswillnottakeanyresponsibility,Transportationand产品在运输、仓库过程中，不可与耐化学品附表中有关化学品存放在一Podutsnteprosoftrpotto,warehouse,cannotstorewith"attachment2"thetableofchemicalstogetherthattheproductpollutionwiththesechemicals;产品在运输、仓库过程中，不可对产品进行过分承压、撞击等破坏产品theprocessoftransportation,warehouse,cannotpressuretoomuchonproductsandsuchasdamagebehavior;防护，以免降低产品相关性能，电站现场应特别注意；Productstheprocessoftransportation,warehouse,shouldroomtemperaturestorage,avoidlight,shouldwaterproof,dustproof,andshouldbepaidattentiontoprotection,soasnottoreduceproductperformance,payspecialattentiontoproductwheninpowerstation;1ProductrecommendationfinishedinstallationinoneInstallingandOperating产品正常工作环境温度-40~+85℃；Theproducthealthworkingenvironmenttemperature-40~+85℃;2.2ProductinstallingshouldinaccordancewiththeSolarproductinstallationinstructions;带防尘塞；Productsthecoastal,desertdustdustmoreregionaluse,beforetheproductsleavethetheymusttakethedustcap;Productsusedroofpowerstation,theconnectorshallnotdirectlyonthesurfaceoftheroof.产品与化学品兼容性见耐化学品附表。ProductsandcompatibilityseeChemicalresistanceIPTheconnectorundertheconditionofdisconnecttheproductwillnotabletoanyIPprotectiongrade,can'tnormaluse.产品插合后满足IP68作。ProductsmeetIP68degreeofprotectionrequirementafterconnects,whilecan'tworkunderwaterforatime,andcan’tputonthesurfaceofrooftothestrongsunlight.属件腐蚀，并使连接器性能降低。Connectorthecaseofdisconnect,shouldnotplacetheoutdoorfortime,somaythecauseofthecorrosionoftheandlowertheconn