中英模具使用说明书-E

模具使用说明书苏州工业园区凯德思精密机械有限公司

SuzhouIndustryParkKDSPrecisionMachineryCo,.Ltd.模具使用说明书

苏州雷贝德精密模具有限公司SuzhouRAPIDPrecisionMoldCo.,Ltd.

章节Chapter描述Description页数Page

1模具概述MOLDDESCRIPTION12模具结构简图MOLDSTRUCTURE23模具操作指导书OPERATINGINSTRUCTIONS34动模侧冷却水简图CORECOOLINGCHANNEL45定模侧冷却水简图CAVITYCOOLINGCHANNEL56动模液压回路简图COREHYDRAULICCYLINDERSKETCH67动模电气接线简图COREELECTRICCONNECTORDRAWINGS78热流道分布简图HOTRUNNERLAYOUTSCHEME89模具拆装流程ASSEMBLEORDISASSEMBLEFLOW910模具维护保养指导书MOLDMAINTAINSGUIDE10

附件一ATTACH1ST

注塑工艺参数表INJECTPARAMETER11

附件二ATTACH2ND

零件清单MC(moldcomponents)LIST12目录Cotents1.模具概述DescriptionofMold

基本信息/GeneralInformation：客户/Customer：项目/Project：产品编号/ProductNo.：

项目工程师/ProjectEngineer：产品名称/ProductName:设计工程师/DesignEngineer：模具编号/MouldNo.：

业务经理/MarketingManager:模具信息/MoldInformation：型腔数量/No.ofCavity：模具重量/MouldWeight：kg顶出系统/EjectorSystem：定模重量/WeightFS：kg复位系统/ReturnSystem：动模重量/WeightSS：kg顶出距离/EjectorDistance：

mm压机板尺寸/ClampingPlatesDim:mm定模材料/MaterialofSS：闭模高度/ShutHeight：mm动模材料/MaterialofMS：模板材料/Mat.ofMouldPlates：液压抽芯数量/No.ofHydr.Corepulls：PCS定模/FS：/动模/MS：/滑块数量/No.ofSliders：Small：PCSMedium：PCSLarge：PCSExtraLarge：PCS（包括斜顶/IncludingLifters）PCS<10kgPCS>10-20kgPCS>20-40kgPCS>40kg浇注信息/InjectionInformation：浇注系统/InjectionSystem：注塑机类型/InjectionMachineType：TS浇口种类/GateSort：热流道供应商/HotrunnerSupplier：一模重量/ShotWeight：g定位圈直径/LocatingRingDiameter：Ømm喷嘴形式/NozzleType：浇口套球面半径/SprueBushSphereRadius：SR喷嘴数量/No.ofNozzles：PCS浇口套进料口直径/SprueBushGateDiameter：Ø产品信息/ProductInformation：注塑原料/InjectionMaterial：

主要壁厚/MajorWallthickness：mm供应商/Mat.Supplier：收缩率（纵向）/Shrinkage(vetical)：%产品重量/ProductWeight：g收缩率（横向）/Shrinkage(horizontal)：%

2.模具结构简图

MoldFrameworkScheme

模具上注塑机：INSTALLATION1.根据注塑机要求检查模具闭合高度、压机板尺寸；CheckingClampingPlateSize&ToolThicknessunderTool-closing&IMMConditions.2.根据注塑机要求完成模具安装：快速安装或手工上夹具安装；AccordingIMMTech-data,finishinginstallationoftool,thenquicksetupofclamprequiredorfixationmanually.3.根据注塑机及模具要求连接水、气、电、液压管线，并检查和确保管线在合模时不被夹住；Connectingcooling,heating,electric&HydraulicSystemundertooldrawings,thenchecking&ensuringallpipesandwiresonsafe&properconditions.4.先打开冷却水，再打开热流道加热。如果模具采用顺序阀浇口，则至少在冷却水通15分钟后才能对热流道加热；Openingcoolingtapfirst,thenstartingheatingsystemaccordingH.R.Instruction.(forsequentialvalveRunner,15minutescoolingbandrequiredatleast.)5.拆去模具两侧的安全锁模块；DisassemblingallCounter-locks.6.设定相关设备及工艺参数，达到设定值后根据模具动作顺序要求开模；SettingIMMParameterasATTACH1st,thenopeningtoolunderToolRunningSequencewhenreasonableVALUEonsteadyproductionlevel.7.用软布和清洗剂擦去模具内的防锈剂；Cleanness:cleanoutofantirustwithsoft-cloth&assistedcleanlinessliquid(pureandW/Ochemicalmolecule)8.根据模具动作顺序要求反复多次空载试验模具动作，检查模具浇口情况是否正常，滑块/抽芯、斜顶及顶出系统是否顺畅到位；Beforeproduction,tentativeandrepeatedtestinginToolMovementsisnecessary,andattentiontoInjectingGate,Slider/corepulls,Lifter&EjectionSystemrunningisnecessary&serious,9.在正式注塑前确认模具内无异物，浇口处无流延料；Pre-productionmustensurenon-dustinmold&w/oinjectedplasticliquidorblocksaffixingGate.10.在开始注塑时，不允许立即把料充满型腔，应逐渐加大注塑量；theamountofdosageshouldincreasebydegrees.11.根据注塑时产品的实际状况调整相关设备及注塑工艺参数；ReasonableadjustmentofParameter&relevantequipmentsareallowedaccordingtoactualproductsandIMMFunction.12.直到产品正常，然后确定工艺参数，进入注塑机半自动工作状态。ConfirmingInjectionParameterwhenreachonrelativesteady-running,thenoperatingtoolunderSemi-automaticorAutomatic.3.模具操作说明书MouldOperationInstruction4.动模侧冷却水简图CoolingWaterSchemeOnM.S.定模侧冷却水简图CoolingWaterSchemeOnF.S.

6.动模液压回路简图HydraulicCircuitsOnM.S.7.动模电气接线简图

ElectricalWiringSchemeOnM.S.

8.热流道分布简图HotRunnerLayoutScheme

9.模具操作说明书MoldOperationInstructions

模具动作顺序/MoldRunningSequence：

A.开模MOLDOPENINGB.四个油缸顶出顶针板Ejection:EjectorPlatepoweredby4H.C.C.几十个斜顶镶块在顶出距离允许条件下尽量顶到位Ejection:allliftersmove&attachtoallowedTech-areaD.取件DemouldE.四个油缸推动顶针板复位Returning:EjectorPlatereturnbyH.C.F.注塑机合模，在复位杆作用下斜顶镶块及直顶彻底复位Tool-closing,thenreturn-pillarguide&orientLifters&StraightEjector.

G.锁模，顺序控制箱控制喷嘴顺序注射Tool-clamping:SequentialValve-gate’sControllerhandlethevalve-injection.H.注塑冷却CoolingI.开模MOLDOPENING(RETURNTO“A”)10.模具操作说明书MoldOperationInstructions

模具下注塑机:MoldoffloadingfromIMM(InjectionMoldingMachine)1.用软布和清洗剂对模具内部进行清理，确认模具内无异物料，浇口处无流延料；Pre-operationmustensurenon-dustinmold&w/oinjectedplasticliquidorblocksaffixingGate.2.清理被污染的润滑油，在需要的部位重新涂上润滑油；Cleanlinessofdestructivelubricantfabrication,andreinforce&renewthelubricantforbettermaintenance.3.在模具型腔/型芯及分型面处均匀喷上适量的防锈剂，对非热流道模具还需在流道处喷防锈剂；PaintingproperantirustonCore,Cavity,PartingSurface&ColdRunnerChannel,4.根据模具动作顺序要求合模；Tool-closingunderorderedRunningSequence.5.先关闭热流道，再关闭冷却水。如果模具采用顺序阀浇口，则要求在关闭热流道后冷却水至少再通30分钟；Turn-offHeatingSystemfirst,thenCutoffCoolingLine.IftoolequippedwithSequentialValveGate,coolingwatermustkeepTURNONModemorethan30minutesafterclosureofHeatingSystem.6.拆卸所有的管线；Uninstallingallpipes&wires.7.装上模具两侧的安全锁模块；LockingbothCounter-locks.8.根据注塑机要求完成夹具的松开及下模。LooseningClampPlates,thenuninstallingtoolbyTravelingCrane.模具操作特殊要求：NOTE

1.2.3.4.5.

11.模具拆装流ToolAssemblingandDis-assemblingProcedure

常规拆卸/GeneralDisassembly：1.整体拆卸/WholeDisassembly1.1将模具翻转900（使动模侧在下）Overturning90°,thenstoretoolonflatworkshop,andkeeptheupperpartisCore(M.S.)1.2拆掉锁模块DisassemblingClampingBlocks.1.3将定模和动模部分分离SeparatingF.S.&M.S.withtravelingCrane.2.定模侧拆卸F.M.Disassembly2.1将定模分型面向上放置，拆掉滑块或抽芯，拆掉镶块（如果镶块是从分型面安装的）LooseningSliders,Corepulls&InsertsfromFemalesidePartingSurface.2.2将定模翻转1800

放在枕木上（压机板在上）PreparationofCrosstieforF.S.180°Overturing.(toppartisUpperClampingPlate.)2.3拆掉液压系统、水管、信号线以及其他附属设备Dis-ass.ofH.C.,CoolingHose,Signal&relevantSystemorEquipments.2.4拆掉定位圈，将压机板拆下MovingLocating-ring,thenfoldingClampingPlate.2.5拆掉热流道系统，放置于安全处TakeoutandstoreHeatingSystemunderSafe&DryConditionsasHotRunnerInstruction.2.6拆掉热流道板，松开定模镶块螺丝TakingHotRunnerPlate,thenreleasinginserts’screw.2.7将定模翻转1800（型腔分型面朝上）TurningPartingSurfaceupwards.2.8拆掉镶块ExtractionofInserts.3.动模侧拆卸M.S.Disassembly3.1将动模分型面向上放置，拆掉滑块或抽芯，拆掉镶块（如果镶块是从分型面安装的）LooseningSliders,Corepulls&InsertsfromMalesidePartingSurface.3.2拆掉液压系统、水管、信号线以及其他附属设备Dis-ass.ofH.C.,CoolingHose,Signal&relevantSystemorEquipments.3.3将动模分型面向上放置在垫块上，从压机板背面拆除固定斜顶的螺丝RemovingLifter’sScrewfromClampingPlatereverse.3.4将斜顶拆下SplittingLifters.3.5固定好顶针固定板（翻转时保护顶针）

Steady-fixationtoEjectorPlate,whichmakeprotectiontoEjectorPin3.6将动模翻转1800后放在垫块上PreparationofCrosstieforM.S.180°Overturing.(toppartisLowerClampingPlate.)3.7拆掉压机板、模脚、立柱及顶出系统，松开动模镶块KnockdownofClampingPlate,ToolBlocks,Storage-Pillar&EjectionSystem,thenlooseningM.S.inserts.3.8将动模翻转1800;TurningPartingSurfaceupwards.3.9拆掉镶块ExtractionofInserts.特殊拆卸/SpecialDisassembly装配/Assembly装配按照相反的顺序进行

ConverseSequencemakethebirthofStandardAssembleOperations.注意！Attention!装配时请参照模具装配图,拆装模具必须由专业人员操作以免出错DoubleCheckingtoToolAssemlyDrawings,thenoperatingASS.&Dis-ass.UnderProfessional’sIndication.

日常点检保养：DailyMaintenance1.检查并清洁模具定模和动模表面Checking&CleansingbothPartingSurface.2.模具冷却水道是否通畅并且无漏水现象Connecting&TestingCo0lingChannelonAirproofGuard.3.检查模具热流道系统工作是否正常MeasurementofHeatingSystemunderH.R.Instruction.4.检查模具油缸动作是否正常，无漏油现象。

EnsuringHydraulicC.movingunderproperConditionsandw/oOil-leakProblem.5.检查抽芯动作和润滑是否正常，仅使用适量的润滑油。

AddingenoughLubricantforsmoothcorepullingmovements.6.清洁导向机构并重新润滑，仅使用适量的润滑油。Cleansing&LubricatingGuide-System.预防性保养：Protective&GuardTechnique1.清洁模具表面及型腔