喷油件检验作业指导书中英文版

PagePAGE4ofNUMPAGES4Title:PaintQualityWorkInstructionRevision:NewOriginalIssueDate:LastReviewDate:NALastRevisionDate:NAPAGEWorkInstructionTitle:PaintQualityWorkInstruction（噴油件品質工作指南）Revision:NewOriginalIssueDate:LastReviewDate:N/ALastRevisionDate:N/AWrittenBy:EvaluatedBy:ApprovedBy:PURPOSE:(目的)Todefinethetestingmethodologyforapprovingpaintsuppliersandtheon-goingIncomingQualitytestingtobecompletedpriortoassembly.(為了認可噴油供應商和在裝配前完成來料的品質測試而制定的測試方法)REQUIREDDOCUMENTS:(需要的文件)Incomingqualitychecksheet—paintedpartsspecific(來料的品質檢查表－噴油件)REQUIREDEQUIPMENT:（需要的設備）Scoringtool(razorblade,boxknife,etc.)（刻痕工具－剃刀刀片,小刀等）Scotchtape—transparentclearmulti-purpose(Scotch膠紙－多功能的透明膠)GeneralPencilEraser（普通鉛筆擦）Hardnesspencils(4Hto6H)(硬鉛筆－４H到6H)Impacttesterball(5lbs/2.27kg)（沖擊球–5lbs/2.27kg）UVlightchamber(UV燈箱)Environmentaltestchamberorchambers—capabilitiesrequiredareheat,moistureandcooling（環境測試箱－要求具有加熱,潮濕,泠卻功能）Appropriatechemicalsforchemicalresistance(rubbingalcohol,gasolineandhomecleaningsolution)（化學試劑－酒精,汽油和家用清潔劑）AUDITPREPARATION(審查前的準備)Theinspectorwillreviewthisprocedureandpreparetoolsforinspection(檢查前,檢查員要溫習本程序和準備好工具)PROCEDURE(程序)Incominginspection—completethefollowinganalysisforincominglotsofmaterial(來料檢查—對來料要完成下列的分析)NOTE:Samplesizeperlotshouldbe1(one)asthesetestsaredestructive（注意：在每次做這些測試時將有１個樣板要損壞）Verifythefollowingvisualattributes(通過目視檢查)Colormatchvs.approvedsample（通過看顏色來認可樣板）Surfaceimperfections（表面缺點;）scratches（刮痕）stains（污跡）peeling,（脫皮）dustordirtunderneathpaint（在油漆里有灰塵或污物;）Bleedingatmaskline—mustbe2instancesorlessperpartandeachoccurrencemustbesmallerthan1.0mmsquare（條紋線里的滲色點－每個零件必須有２個或更少，并且每個滲色點必須小於1.0mm2）Completecoverage(完全覆蓋)Tapeadhesiontest（膠紙黏附測試）Cross-hatchtomakeatleast9(nine)2mmX2mmsquares(pictureisrepresentativeofscoretheacceptablescorepattern)（在樣板上刻最少９個方格－２mmx2mm,）Thescoremarksshouldbeintotheplasticbasematerial（刻痕記號要深入到塑膠料中）ApplyScotchTape(multi-purpose)acrosshatchandpressfirmly（用Scotch膠覆蓋在方格上并且壓緊）Quicklyremovetapeandensurethatnopaintsurroundingtheblockswasremoved（迅速移走膠紙,確保方塊周圍的油漆沒有被移走）Asmallamountofpaintadheringtothetapefromthescorelinesisacceptable(刻痕線上有少的油漆黏附在膠紙是可難以接受的)PencilHardnessTest（鉛筆測試）Usingthe4Hpencilplacepencilat90degreestotestedpart（用４H鉛筆在90度的角度下測試）Holdpencilperpendiculartotestedpartwithonefingerpressingdown（握住鉛筆,在垂直方向用１個指頭壓鉛筆測試）Slowlybegintopullpenciltowardtesteruntilpencilslidesacrossthepart（往測試員方向慢慢拉動鉛筆,直到鉛筆從零件上滑下）Removepencilmark（移走鉛筆記號）Ensurethatplasticisnotvisibleunderthemarkleftbythepencil（確保在鉛筆留下的記號下面看不到塑膠）alightscratchorgrooveinthepaintshouldbevisible（在油漆上可以年看到輕微的刮痕或溝;）aheavygougewherebaseplasticisvisibleisunacceptable（在塑膠基体上有嚴重的半圓鑿是不可以接受的）Paintabrasiontest（油漆擦傷測試）Ruberaseronsamepartsurface(appx.2sq.cm)forapproximately15secondswithfirmpressure（用鉛筆擦在同樣的零件表面(約:2.sq.cm),用固定的壓力擦15秒.）Insurethepaintisnotvisibleontheeraser(確保在鉛筆擦上看不到有油漆.)Insurethatthepaintwasnotdamagedbytheeraser(確保油漆沒有被鉛筆擦損壞.)Eraserresidueshouldberemovedbeforeinspectingsurface(在檢查油漆表面前要先將鉛筆擦的濾渣移走)PaintSupplierQualificationProcess—onlycompletedtoapproveanewsupplier（噴油供應商取得資格的過程－針對完成對新供應商的認可）Suppliershouldforwardaminimumof10paintedpartsforeachpiecebeingconsideredofproduction-readybareplasticparts（對於每种塑膠零件，供應商最少要提供10個噴油零件）CompleteIQCinspectionslistedaboveon3samples(visual,tape,pencilandabrasiontests)（IQC要用上述的３個樣板完成目視檢查,膠紙黏附測試,鉛筆測試,油漆擦傷測試）5lb.(2.27kg)ballimpacttest(5lbs/2.27kg－球沖擊測試)Drop5lb.ballfrom24”(61cm)ontopaintedsurface3timesinthesamearea（用5lb的球,從高度為24’’（61cm）的地方,跌落在同一個區域油漆表面3次）Insuretherearenomarksorcracksvisible（確保在該區域油漆表面看不到任何記號或裂紋）UVStabilitytest（UV穩定性測試）Maskaportionofthreepartswithaluminumfoil（用3個零件,用鋁箔遮蔽一部分）Exposetheparttoa275wattUVlampfor100hours（零件在275W的UV燈下放置100hrs）Surfacetemperatureshouldbebelow55degreesCelsius（零件表面的溫度要低於55℃）Removethemask(移走遮蔽物)Insurethereisnodiscoloration,crackingorpeelingintheexposedregion(確保在暴露區域的油漆沒有變色,裂紋或削皮)Oventest（高溫測試）Place3partsina70degreeCelsiusovenfor168hours(7days)（用3個樣板在70℃的條件下放置168hrs(7days)）Repeat5.1incomingqualitychecks(visual,tape,pencilandabrasiontests)ontheseparts(然後用這些樣板按照5.1的要求進行目視檢查,膠紙黏附測試,鉛筆測試,油漆擦傷測試）ChemicalResistanceTest（抗化學測試）Rub3partswiththefollowingsolventsforappx.15secondsinthisorder（擦３個樣板,用下列的溶劑擦15秒）rubbingalcohol(minimum75%solution)（用酒精－濃度最小為75%）gasoline(汽油)cleaningsolutionusedinextractors(non-diluted)（用清潔溶劑－沒有經過稀釋的）Insurethepaintedsurfaceisnotdiscolored,stainedorvisibleontheapplicatoraftereachtest（在完成這些測試后,確保在油漆表沒有變色,污跡或脫色等）Environmentaltesting(環境測試)Placesamplethroughthefollowingtests（樣板通過下列的測試）70degreeCelsiusovenconditioningfor1week（在70℃的條件下放置１周）CompleteIQC(visual,tape,pencilandabrasion)tests（然後進行目視檢查,膠紙黏附測試,鉛筆測試,油漆擦傷測試）Highhumidity(greaterthan85%RH)andaminimumof40degreesCelsiusfor1week（在高濕－濕度大于85%RH,各在最小40℃的條件下放置１周,）CompleteIQC(visual,tape,pencilandabrasion)tests（然後進行目視檢查,膠紙黏附測試,鉛筆測試,油漆擦傷測試）0to-18degreesCelsiusFreezerconditioningfor1week（在0℃至-18℃的條件下放置１周）CompleteIQC(visual,ta