TTI供应商审核报告（质量环境有害物质社会责任反恐）验厂清单+自评回复模板

"SUPPLIERAUDITREPORT

供應商審核報告",,,,,,,

,,,,,,ReportNo.編號:,0

SupplierAuditChecklist,,,,,,,

,,,,,,,,

"QualitySystem

質量系統",,"MaxPossible:

實際總分",,477,"ActualScore

實際得分",,453

"Section1:

QualityAssuranceSystemOverview

質量保證系統概述",,"MaxPossible:

實際總分",45,NoSystem,SignifiantDeficiency,NeedImprove-ment,Satisf.

,,"ActualScore:

實際得分",44,0,1,2,3

序號Item,評審內容ReviewContents,"審核記錄

EvidenceorRecords",,,,,Score

1,BeawardedISO9001certificateorotherequivalentQMScertificates.(通過了ISO9001認證或等效的質量管理體系(QMS)證書。)ZeroTolerance,已获得ISO9001ISO14001ISO13485ISO45001认证,,,,,3

2,SupplierhasanOrganizationChartwithclearassignedresponsibilities.(有組織架構圖。),是，见《HH-QEM-01质量环境手册》组织架构图,,,,,3

2.1,"Theorganizationchartdescribemanagementresponsibilitiesincludingqualitycontrol,technologymanagement,productionmanagement,facility/fixture/moldmanagement,measuringequipment,workertrainingandcustomercomplainthandling,etc.(組織架構圖職責描述中含蓋了質量控制,技術管理、生產管理、設備/工裝/模具管理、儀器/儀表計量、員工培訓、客戶投訴處理等管理職責。)",是，见《HH-QEM-01质量环境手册》组织架构图,,,,,

3,"SupplierhasanOrganizationChartofQualityfunctionandtheQualityControlOrganizationChartinvolvesrelevantresponsibilityonIncomingQualityControl,In-ProcessQualityControl,FinishedQualityControl,CustomerComplaintDispositionandPreventionetc.(有質量控制架構圖,含蓋了來料質量控制、過程質量控制、成品品質控制、投訴處理及預防等管理職責.)",是，见《HH-QEM-01质量环境手册》程序文件清单,,,,,3

4,ThesupplierhasappointedaManagementRepresentativewhohasresponsibilityandauthorityforensuringthataqualitymanagementsystemhasbeenimplementedandmaintained.(供應商有指定一個对于保證質量管理系統的執行和維護有責任和權利的管理者代表。),是，见《HH-QEM-01质量环境手册》管理者代表任命书,,,,,3

5,"SupplierhasestablishedannualQualityObjectiveswhicharemeasurable,consistentwithQualityPolicyandcreatedbydetailedqualitytargets.(供應商制定了可測量的並與質量方針保持一致的年度質量目標,年度質量目標由具體質量指標組成。)",是，见《HH-QEM-01质量环境手册》质量环境目标一览表,,,,,3

6,Themanagementrepresentativehastrackedrecordondrivingimprovementonqualitymanagementsystemperformance.(管理者代表有追蹤質量管理系統改善的記錄。),是，见内审及管理评审改善记录确认,,,,,3

7,"SupplierreviewedQualitygoalsachievementatleastmonthly,andeffectivelytrackedtheresultiftheQualitygoalswerenotachieved.(Observeconsecutivethreemonthsrecords).(至少每月總結質量目標的完成情況，完不成質量目標時，進行了檢討並有效地跟進。查連續三個月質量目標評審記錄）。",2021年质量目标达成汇总表,,,,,3

8,Thereareevidencesshowssupplierhasdonetheformalinternalqualityauditatleastonceayear.(有記錄證明至少每年做一次正式的內審。),2020/10/23日内审，见《内审通知及实施计划》、《内部不符合项报告》及《内审报告》,,,,,3

9,"Theinternalauditscomplywithplan,ISOstandardsandqualitymanagementsystem.(內部稽核有遵照計劃的安排,遵循ISO標準和品質管理系統。)",是，内审管理评审及内审计划表,,,,,3

10,Allnonconformitieswerefollowedupuntilclosed.(內部評審不符合項都得到了跟進，直到關閉。),是，见内部审核不符合项追踪记录表,,,,,3

11,"DocumentedOJT(on-job-training)procedureisavailable.

(制定了成文的員工培訓程序。)",是，见人力资源管理控制程序,,,,,3

12,"Trainingplanisavailableandestablishedaccordingtothedemandofdifferentoperationstations.Itisexecutedandcompleted.Trainingeffectivenesswasmeasured.(供應商有根據不同崗位的需求製定培訓計劃,並且按時完成培訓和確認了培訓效果.)",是，见年度培训计划表,,,,,2

13,Doesthesupplierhavethecontinuesimprovementactivity?Anyrecords?(是否有推動品質持續改善的活動和記錄.),品质月报、品质例会、内部品质异常单、纠正及持续改善控制程序,,,,,3

14,Alldepartmentheadshaveheldroutinequalitymeeting.(各部門負責人周期性舉行質量會議：),品质月报、品质例会,,,,,3

14.1,Followupimplementationstatusofimprovementactionstakenforcriticalqualityissue.(跟蹤重大品質問題改善措施實施情況。),品质月报、品质例会,,,,,

14.2,Reviewqualityperformance.(回顧本時間段各環節質量表現。),品质月报、品质例会,,,,,

14.3,Qualityperformanceismeasurable.(質量表現可以量化。),质量目标一览表,,,,,

14.4,Improvementplanisavailable.(制訂了改善計劃。),品质月报、品质例会,,,,,

14.5,Theofficialmeetingminutesisreservedforatleastoneyear.(該會議有正式記錄，該記錄至少保存一年。),会议记录,,,,,

15,QualityCostControl.(質量成本控製.),HH-QEP-26质量成本分析管理程序,,,,,3

15.1,"a.Supplierhasestablisheddetailedqualitycostobjectives,andmanagementhasreviewedtheachievementatleastonceamonth.(建立了具體的質量成本目標，並且管理層至少每月一次評估了質量成本目標的達成情況。)",质量成本分析表,,,,,

15.2,"b.Supplierhasrecordedtheexpenseofrework,scrap,deliverydelay,rejectedbycustomerandcustomercomplaintshandlingetcthatcausedbyqualityproblems.(記錄了因質量問題造成的返工、報廢、交期延誤、客戶退貨、客戶投訴處理等費用的損失。)",质量成本分析表,,,,,

"審核員:

Auditor:",,"供應商協審員:

Supplier:",,,,"日期:

Date:",

,,,,,,,,

"Section2:

TechnologySupportSystem

技術支持系統",,"MaxPossible:

實際總分",57,NoSystem,SignifiantDeficiency,NeedImprove-ment,Satisf.

,,"ActualScore:

實際得分",50,0,1,2,3

序號Item,評審內容ReviewContents,"審核記錄

EvidenceorRecords",,,,,Score

1,Thereisadocumentedplanfornewproductdevelopmentandalsoforanychangeofit.(對全新產品或重大更改產品的開發和行動前，以書面形式對開發項目進行了規劃.),HH-QEP-11新产品开发管理程序,,,,,3

2,"Thereareappropriateandup-to-dateinternationalstandards/nationalstandardsfortherawmaterials,processesandinspectionmethods,andwereexecutedandfollowedaccordingly.(產品涉及的原材料、加工工藝、檢驗方法，有國際、國家行業標準的，保存了該標準的最新版本,並且有按此標準執行.)",MIL-STD-105E单次Ⅱ级正常抽样计划实施,,,,,3

3,Supplierobtainedthecertificatesofproductcomplianceasrequired.(取得了符合零件要求的產品認證證書。),不适用,,,,,

4,Productperformancevalidationincludescustomerspecificrequirements.(產品性能確認包括了客戶明確的要求。),产品检验规范,,,,,3

5,Supplierisabletocommunicatewithcustomerviaelectronictransmissionforproductspecificationsandtestinginformation.(有能力與客戶就產品規格、測試資料進行電子數據交換。),依客户要求进行交换,,,,,2

6,ThereisaProjectLeadertofollowuptheprojectplanensuretheprojecttobecompletedasperschedule.(項目負責人定期按項目計劃跟蹤了項目各項活動按期保質保量完成。),新项目模具进度管控表,,,,,3

7,ThesupplierhasadefinedPPAP(ProductionPartApprovalProcess)processandthereisevidencethatsupplierfollowstherelatedrequierment(供应商有规定的PPAP流程并且有证据证明工厂有按照相关要求执行）,计划取得TS16949认证中,,,,,1

8,"Beforemassproduction,productEOD,processingflow,technicalrequirementsandproductpackaginginformationshouldbereadyandavailable.(產品正式生產前，制定了產品總成圖、加工工艺及技術要求,產品包裝圖。)",是见作业指导书,,,,,3

9,Supplierhasconductedpilotrunperrelevantproceduresbeforemassproduction.(批量生產前按規定程序進行了小批量試產活動。),HH-QEP-11新产品开发管理程序,,,,,3

10,"Afterpilotrun,thereareofficialreviewrecordsdonebyqualitydepartment,engineeringdepartmentandtechnicaldepartment.Massproductioncanbereleasedonlywhenthereviewresultispositiveorpassed.(試產活動完成後，有正式記錄表明至少包括了質檢部、技術部、工藝部三個部門對試產進行了評審，只有評審合格後方能進行批產。)",试产总结报告有各部门参与评审,,,,,3

11,"Pilotrunrevieweditemsatleastincludesdocumentedpreparationandproperprocesses/properfacility/jig/operatorskills/in-processinspectionresultandfinished-goodsinspectionresult.(試產評審至少包括了：文件準備及工藝適合性,設備工裝的適合性,員工熟練性,工序檢驗結果和成品檢驗結果。)",试产总结报告,,,,,2

12,Thoserecordsofpilotrunreviewaredistributedtorelateddepartmentsintimeandshouldbepreservedatleastthreeyears.(評審記錄及時發到相關部門，並至少保存三年。),试产总结报告,,,,,3

13,"DoesthesupplierdefinethespecificquantityforNPItoMP,suchasQtyforpilotrun,safelaunch,etc.indocumentedprocedure?(是否有文件定義从試產到量产的最少數量,是否有執行?)",HH-QEP-11新产品开发管理程序,,,,,3

14,Supplierhasvalidatedtheitemsbeforemassproduction:productperformance/productsafetyandreliabilitytests/packagingandtransitreliabilitywithpositiveresult.(Mayrefertoothertestreportsreleasedbyauthorizedinstitution)Gotcustomerapproval/releasebeforeMPasrequired.(量產前已確認了產品功能特性/安全性、可靠性測試/包裝、運輸测试合格。(可引用同行業公認的中間機構的測試報告).有按要求取得客户的认可。,见产品承认书,,,,,3

15,HasthesupplierdefinedtheNPIgoalandimplementedit.(是否有文件定義新產品導入的目標並且有執行它?),依报价合格率为试产合格率,,,,,3

16,IsthereadocumentedECO(engineeringchangeorder)procedureandhasbeenimplemented?(是否有工程變更的處理程序並有執行?),有工程变更控制程序,,,,,3

17,"Anychangesthataffectassembly,productperformance,safetyandreliability,gotcustomerapprovalbeforeimplementation?(影響客戶裝配的尺寸變化，產品性能指標、安全及可靠性指標變化時，材料，设备，工艺等变化影響客戶时，得到客户批准后才执行？)",有依据工程变更控制程序程序得客户批准后方可放行,,,,,3

18,"Thereisaprocedureoncustomerrequiredchangesvalidation,internaldocumentsupdate.Theprocedurewasimplementedeffectively.(有程序規定了如何確認客戶要求的更改，並如何跟蹤更新相關內部文件，該程序得到了有效執行。)",合同和订单评审控制程序,,,,,3

19,Allobsoletetechnicaldocumentsareremovedfromanypointsofissueoruseanddisposited.Thereisidentificationofobsoletedocumentstoavoidmiss-useiftheyareretainedforanypurpose.(舊版技術檔及時销毀，有保存的，有明確標誌示明，以防止誤用。),有旧版文件标识,,,,,3

"審核員:

Auditor:",,"供應商協審員:

Supplier:",,,,"日期:

Date:",

,,,,,,,,

"Section3:

PurchasingandSupplierControl

采購及供應商控製",,"MaxPossible:

實際總分",39,NoSystem,SignifiantDeficiency,NeedImprove-ment,Satisf.

,,"ActualScore:

實際得分",39,0,1,2,3

序號Item,評審內容ReviewContents,"審核記錄

EvidenceorRecords",,,,,Score

1,"Isthereapurchasecontrolprocedurefordirectandindirectmaterials?Isprocedurefollowed?(有直接物料和間接物料的采購控製程序,並有按程序執行.)",有采购管理控制程序,,,,,3

2,Thenewsourceswereauditedandqualifiedpriortopurchasing.(供應商開發時必須經過資格評審，評審合格後方能採購其產品。),有供应商管理控制程序,,,,,3

3,"Thereisdocumenttodefinescoreguideline.Auditresultsarerepresentedbyscore.(文件規定了評分細則,評審結果以評分形式體現)",有供应商管理控制程序,,,,,3

4,Thequalitypersonalshouldparticipatetheaudit.(質量部參予了評審.),有供应商管理控制程序,,,,,3

5,Thereareformalandcompletesupplierauditreportsandtheyarereservedforatleastthreeyears.(有正式和完整的供應商評審報告，該報告至少保存三年。),有供应商管理控制程序以及供应商审核报告,,,,,3

6,ThereisthelatestApprovalVendorList(AVL)andwaswellkept.(有經過評審合格的供應商名單，並及時更新以最新狀態保存。),合格供应商一览表,,,,,3

7,Allthesub-supplierswhoprovidematerialtosupplierareonAVL.(正在供貨的所有供應商都能在該名單中得到資格追溯。),是，见合格供应商一览表及来料检验报告,,,,,3

8,Performanceofqualifiedsupplierswasassessedatleastonceayearandassessmentrecordsareavailable.(对合格供應商至少每年進行一次持續質量表現評估并且有評估記錄。),是，见供应商年度稽核计划表,,,,,3

9,Theassessmentshouldcontainsatleastasbelowcontents:(評估至少包括以下內容：),包含以下项目,,,,,3

9.1,Incomingmaterialqualityperformance-fromIQC(來料入庫檢驗質量表現。),,,,,,

9.2,Incomingmaterialqualityperformance-fromproductionline.(生產線使用時反映的來料質量表現。),,,,,,

9.3,Incomingmaterialperformance-Feedbackfrommarketandconsumer.(市場及用戶投訴反映的來料質量表現。),,,,,,

9.4,Failurehandling.(質量失效的處理.),,,,,,

9.5,delievryperformance.(交货的状况.),,,,,,

10,Thereisscorecriteria&rankingsystemwithdispositionplanuntildisqualifiedifsupplierfailstheassessment.(該評估也有評分細則，按評分細則，評估不合格有處理辦法，直到取消資格。),有供应商管理控制程序,,,,,3

11,"Forcriticalmaterialspurchased,thereiscontractorotherformaldocumenttoinformthesupplieraboutfollowinginformationofpurchasedmaterials,partnumber,partdescription,quantitytobepurchased,technicalagreement,engineeringdrawinganddeliverydate.(對所採購的重要原材料，有合同或其他正式文件知會供應商所採購原材料的以下信息：原材料編號和/或名稱、數量;技術協議/技術圖紙和/或要求;供貨時間。)",采购订单,,,,,3

12,"Hasthesupplierpushedthesub-tiersupplieronimprovementplan,verifiedeffectivenessofactions？(是否推動供應商改善的計劃和行動,以及確認了改善效果.)",有供应商管理控制程序,,,,,3

13,Thereiswrittendocumentdefinedmaterialsampleevaluationbeforemassshipmentunderfollowingsituations:(有正式書面文件規定：來料有下列情況發生時，批量來料前，有樣品确认的活動：),HH-QEP-09检验和试验管理程序,,,,,3

13.1,Temporaryorlong-termchangesofrawmaterials.(來料的原材料臨時或長期更改。),,,,,,

13.2,New/dup.source.(分供方新增。),,,,,,

13.3,Resumethesub-supplierwhohasbeennodeliverytosupplierformorethanhalfofyear.(原分供方終止供貨半年或以上重新供貨。),,,,,,

13.4,Significantchangesoffittingdimensionandfunction.(裝配尺寸、功能等重大更改。),,,,,,

"審核員:

Auditor:",,"供應商協審員:

Supplier:",,,,"日期:

Date:",

,,,,,,,,

"Section4:

QualityControlSystem

質量控製系統",,"MaxPossible:

實際總分",,165,"ActualScore:

實際得分",,162

"IIncomingMaterialsQualityControl

來料質量控製",,"MaxPossible:

實際總分",87,NoSystem,SignifiantDeficiency,NeedImprove-ment,Satisf.

,,"ActualScore:

實際得分",85,0,1,2,3

"序號

Item",評審內容ReviewContents,"審核記錄

EvidenceorRecords",,,,,Score

1,"WasIQCequippedwithadequateinspectionpersonnelanddocumentedprocedure?(是否有书面的進料檢驗程序,並有專門的檢驗人員執行它?)",HH-QEP-09检验和试验管理程序&QCD-WI-0089进料检验指导书,,,,,3

2,"Inspectorsarefamiliarwithincomingmaterialssamplingplan,theinspectionkeypointsandcriteria,incominginspectionstatusidentification,readingthedrawingsandtechnicalrequirements,testingequipment/instrumentsoperating&monitoring,dispositionprocessofnonconformingmaterials.(檢驗員熟悉來料抽樣準則、來料檢驗要點及判定標準、本公司來料檢驗狀態標識及其意義、圖紙及技術要求的理解、實驗儀器操作及監控、來料不合格反饋及處理流程等。)",熟悉,,,,,3

3,Inspectorswerequalifiedandrecordsareavailable.(檢驗員有上崗證或有資格考核相關記錄。),有上岗证和培训记录表,,,,,2

4,Thereiswrittendocumentforinspectionandincludes(atleast):(檢驗有正式書面文件支持，內容至少包括：),来料检验报告,,,,,3

4.1,IncomingmaterialssamplingplanandAQL.(抽樣計劃及接收準則。),,,,,,

4.2,"Incominginspectionkey-pointsandacceptancecriteria,drawing,technicalrequirementsorcomponentspecification.(來料檢查要點及判斷標準；圖紙及技術要求或零件規格書。)",,,,,,

4.3,"Function,safetyandreliabilitytestingplanincludestestmethodanddevice,operationprocess(功能、安全、可靠性實驗的實驗方法,實驗條件設置、操作流程。)",,,,,,

4.4,Identificationflowforreceivinginspection.(來料檢驗標識流程。),,,,,,

4.5,Feedbackandhandlingprocessfornonconformingmaterials.(不合格物料信息反饋及處理流程。),,,,,,

4.6,Theprocedureformaterialsurgentrelease(緊急放行流程。),,,,,,

5,"Documentsmentionedaboveareapprovedbyauthorizedpersonnelwithlatestversion.Actualconditioncomplywiththedoc.(以上文件由具備資格的人員認可,有版本控制,並且與實際操作保持一致。)",主管审核,,,,,3

6,Thereareappropriateandcompleteincominginspectionrecords.(有適當且完整的來料檢驗記錄。),来料检验报告,,,,,3

7,Incominginspectionrecordsaremaintainedforatleastthreeyear.(來料檢驗記錄至少保存三年。),记录清单要求保存3年,,,,,3

8,IncominginspectiondepartmenthasthelatestApprovalVendorList(AVL).(來料檢驗部門有最新版的合格供應商清單(AVL)。),是，见合格供应商一览表及来料检验报告,,,,,3

9,"Clearsegregationandidentificationofgoodsattheareaofbeforeinspection,passedtheinspection,nonconforming,andgoodstobereworked/scraped/returned.待檢、檢驗合格，檢驗不合格待處理，待返工/報廢/退貨的物料隔離清楚,標識易辨。",有划分待检区、检验合格区、不合格品区等,,,,,3

10,MRB(materialreviewboard)meetingtodeterminethedispositionofnonconformitymaterial.Qualitypersonalshouldparticipatetothemeeting.所有不合格物料有進行物料評審處理，至少有質量部人員參與。),见来料检验报告RMB物料评审,,,,,3

11,ThefinaldispositionfornonconformitymaterialshouldbeaprrovedbyQualitypersonal.(不合格物料評審處理由質量部人員最終決定。),见来料检验报告RMB物料评审,,,,,3

12,Therearenonconformitydispositionrecordsreservedforatleastthreeyears.(不合格物料處理有正式記錄，該記錄至少保存三年。),记录清单要求保存3年,,,,,3

13,Arethegoldensamplesorlimitedsamplesidentifiedandcontrolledproperly?(是否有對標準樣品進行區分標識統一管理?),有样品柜、样品清单、样品标识,,,,,2

14,Materialsamplesareevaluatedinaccordancewithrelevantprocedure.(是否按程序進行了樣品的评估。),ENG-WI-071客户样品管理办法,,,,,3

15,Sampleevaluationactivitiesareapprovedbyqualitydepartmentand/orengineeringdepartment.Samplespassedevaluationpriortomassdeliverytosuppliers.(以上樣品確認活動至少經過質量部和/或技術部認可，合格後方可批量供貨。),是,,,,,3

16,Sampleevaluationrecordsareretainedforatleastthreeyears.(樣品確認有專門的記錄，記錄至少保存三年。),样品标识卡有规定有效期，记录清单有规定保存3年期限,,,,,3

17,Alltheinformationofnonconformingincomingmaterialisdocumentedformallyandcommunicatedtosupplier.)(所有來料不合格信息有正式書面記錄傳遞給供應商。),有供应商8D报告,,,,,3

18,"Suchinformationshouldincluderequestingsuppliertoanalyzetherootcauseofnonconformity,tocorrectthecauseandhowtopreventre-occurrence.(該記錄包括了要求供應商分析不合格原因，糾正已發生的不合格和預防不合格重新發生的措施。)",见供应商8D报告,,,,,3

19,Supplierisrequiredtoresponsewithintwoweeksandsupplierdidit.(要求供應商兩周內回復，供應商都如期進行了回復。),是如期回复8D报告,,,,,3

20,"Supplierprovidedcorrectiveandpreventiveactionswithdetails,actionsareeffective,re-writemaydeemnecessary.(供應商承諾的糾正及預防措施具體，合理，有效。否則，該記錄需供應商重新回復。)",见供应商8D报告,,,,,3

21,Thereiswrittenprocesstohandlethesituationthatsupplierdidn'treplywithinrequiedtimeframeorifcorrectiveandpreventiveactionsareproveduneffective.(有正式的流程處理供應商逾期不復或糾正預防措施驗證無效的事件並執行。),品质合约,,,,,3

22,Therecordsaremaintainedforatleastthreeyears.(該記錄至少保存了三年。),记录清单有规定保存3年期限,,,,,3

23,"Forcriticalmaterials,atleastannualqualityobjectiveofrejectedrateisestablishedandreviewed.(對重要物料至少按年度制定了不合格率的目標，並按目標進行了總結。)",来料批次合格率,,,,,3

24,"Thedefectiverateiscalculated,includingatincomingstation,productionlinereturnedandmarketfailurereturn.(該不合格率包括了來料部分、生產線返回部分、市場投訴返回部分。)",季度评价表,,,,,3

25,SummarizationofmonthlyincomingmaterialperformancedataisdistributedtoPurchasingandtopmanagement.(每月進行的物料合格率目標完成情況的總結分發到了採購部、最高管理層。),季度评价表,,,,,3

26,"Forthesesupplierswhoseactualqualityperformanceisfarbelowthegoal(20%orabove)andnoanyimprovementwithin6months,thesuppliersshouldbeconsidereddisqualified.(對於實際質量水平偏離目標太遠（20%或以上)，而長期（六個月）得不到改善的供應商，進行了淘汰。)",依供应商管理控制程序执行淘汰,,,,,3

27,Isthereaproceduretodefinedshelflifecontrolofincomingmaterialsandit'sfollowedfirmly?(是否有文件定義對來料存放的有效期進行控製.並按照執行.),ENG-WI-0059物料储存检验周期控制指引,,,,,3

28,SupplierutilizesFIFOmethodologyforinventorymanagement(供应商使用先进先出原则管理库存）,WH-WI-0003先进先出管理制度,,,,,3

29,"Doesthewarehousechecktheenvironmentalsituationliketemperatureandhumiditydaily?(是否有倉庫的環境進行評估和點檢確認,如溫濕度.)",温湿度点检表,,,,,3

"審核員:

Auditor:",,"供應商協審員:

Supplier:",,,,"日期:

Date:",

,,,,,,,,

"IIIn-ProcessQualityControl

過程質量控製",,"MaxPossible:

實際總分",48,NoSystem,SignifiantDeficiency,NeedImprove-ment,Satisf.

,,"ActualScore:

實際得分",47,0,1,2,3

序號Item,評審內容ReviewContents,"審核記錄

EvidenceorRecords",,,,,Score

1,"WasIPQCequippedwithadequateinspectionpersonnelanddocumentedprocedure?(是否有專門的过程檢驗程序,並有專門的檢驗人員執行它?)",HH-QEP-09检验和试验管理程序,,,,,3

2,"Inspectorsarefamiliarwithsamplingsize,theinspectionkeypointsandcriteria,inspectionstatusidentification,readingthedrawingsandtechnicalrequirements,testingequipment/instrumentsoperating&monitoring,dispositionprocessofnonconformingmaterials.(檢驗員熟悉抽樣準則、檢驗要點及判定標準、本公司檢驗狀態標識及其意義、圖紙及技術要求的理解、實驗儀器操作及監控、不合格反饋及處理流程等。)",熟悉,,,,,3

3,Inspectorswerequalifiedandrecordsareavailable.(檢驗員有上崗證或有資格考核相關記錄。),有上岗证和培训记录表,,,,,3

4,Thereiswrittendocumentforinspectionandincludes(atleast):(檢驗有正式書面文件支持，內容至少包括：),首件检验报告/巡检检验报告、SIP、不合格品控制程序,,,,,3

4.1,"DefinedIPQCprocessincludingsamplingfrequency,samplingplan(有规定巡檢程序包括抽樣頻次、抽樣計劃)",,,,,,

4.2,In-processinspectionkey-pointsandacceptancecriteriaorQualityControlPlan.(各檢驗工序檢驗要點及判斷標準，或質量控制計劃。),,,,,,

4.3,Technicaldrawingand/ortechnicalrequirements.(工藝圖和/或技術要求。),,,,,,

4.4,Identificationflowofinspectionstatus.(檢驗狀態的標識流程。),,,,,,

4.5,Nonconforminghandlingprocess.(不合格信息反饋及處理程序。),,,,,,

4.6,"Isthereafirstpieceinspectionproceduredefinedandwasimplemented?(製程首件的確認,並有按照執行.)",,,,,,

5,"DoesthegoldensamplesorlimitsamplesforIPQCareavailableandkeptproperly.(是否有標準樣品和限度樣品供过程檢驗使用,並且有對該樣本進行專門管理.)",QCD-WI-0145限度样本管理办法,,,,,3

6,"Forin-processandfinished-goodsinspection,followingitemsareinspectedasperwrittenprocedure.(過程檢驗及產品入庫檢驗時，下列項目已按即定程序進行檢驗)",巡检记录表、出货检验报告,,,,,3

6.1,Appearance.(外觀。),,,,,,

6.2,Nameplate/label/printingorothermarks.(銘牌/標簽/印字或其他要求的符號。),,,,,,

6.3,Dimension.(尺寸。),,,,,,

6.4,Basicperformancetest.(產品基本性能測試。),,,,,,

6.5,Otherperformancetestasspecifiedindrawing.(圖紙要求的其他性能實驗。),,,,,,

7,"Thereareappropriaterecordsforabovecheckitems.

(以上檢驗項目進行後，都有適當和完整的記錄。)",见首件/巡检记录表,,,,,3

8,"Therecordsaretobemaintainedforatleastthreeyears.

(該記錄至少保存三年。)",记录清单有规定保存3年期限,,,,,3

9,Alldetecteddefectivesgoodsaretobeproperlyidentifiedandsegregated.(當以上檢測發生不合格時，有有效的方式對壞樣品及/或其余不合格品進行標識和/或隔離。),依不合格品控制管理程序,,,,,3

10,Eachpieceofgoodsoritspackaging/innerpackaginghavedatecodeandshifttimeorasimpletagwithproductserial/numberincludingdate/codeandshifttime.(每件產品或其包裝/每個小包裝上有生產日期及班次或含有生產日期、班次的簡單易識的產品流水/序列號之標識。),是，见产品标识卡,,,,,2

11,Thereisawrittenproceduretobedefinereactionplanoflinedownstatusandreviewandhandlingofproductionlinenonconformity.(有正式且完善的程序規定了怎樣處理停線和產線不合格品的確認和處理。),QCD-WI-S1052停产停止出货管理规范,,,,,3

12,Theprocedureiseffectivelyimplementedandpreventsdefectiveproductsfromescapingtonextprocess.(此正式程序得到了有效實施，以防止不合格品流入下道工序。),是,,,,,3

13,Awrittenprocedureonfeedbackandhandlingprocessfornonconformingproducts.(不合格物料信息反饋及處理流程。),依不合格品控制管理程序,,,,,3

14,Physicalevidenceshowedtheprocedurewasperformedeffectively:(有客觀記錄表明此程序已有效實施：),不合格品区标识、品质异常处理单,,,,,3

14.1,Nonconformityinformationwascommunicated.(不合格信息按要求進行了反饋。),依不合格品控制管理程序,,,,,

14.2,Analyzedrootcausesasrequired.(按要求進行的原因分析。),品质异常单,,,,,

14.3,Setcorrectiveandpreventiveactionsasrequired.(按要求制訂了糾正及預防措施。),品质异常单,,,,,

14.4,Supplierhasverifiedandvalidatedimprovementactionsasrequired.(按要求進行驗證與確認。),品质异常单,,,,,

15,Therecordsaremaintainedforatleastthreeyears.(該記錄至少保存三年。),记录清单有规定保存3年期限,,,,,3

16,Thereisanofficialdocumentdefinedthedispositionifcorrective&preventiveactionsareineffective.Thereisevidencethatprocedureisimplementedeffectively.(有正式文件規定糾正及預防措施長期得不到實施如何處理，並證明已有效實施。),纠正及预防措施管理控制程序,,,,,3

"審核員:

Auditor:",,"供應商協審員:

Supplier:",,,,"日期:

Date:",

,,,,,,,,

"IIIOutgoingQualityControl

出貨質量控製",,"MaxPossible:

實際總分",30,NoSystem,SignifiantDeficiency,NeedImprove-ment,Satisf.

,,"ActualScore:

實際得分",30,0,1,2,3

序號Item,評審內容ReviewContents,"審核記錄

EvidenceorRecords",,,,,Score

1,"WasOQCequippedwithadequateinspectionpersonnelanddocumentedprocedure?(是否有專門的成品檢驗程序,並有專門的檢驗人員執行它?)",HH-QEP-09检验和试验管理程序以及SIP,,,,,3

2,Theinspectorsarequalified.(該檢驗員具备相应資格。),有上岗证和培训记录表,,,,,3

3,"Thereareofficialdocumentationtodefinetheoutgoinginspectionactivityincludingsamplingplans,inspecteditems,inspectionrequirementsandinspectionmethodsetc.(正式文件規定了出廠檢驗活動：抽樣計劃、檢測項目、檢測要求、檢測方法等。)",SIP,,,,,3

4,Thereareformalsamplingplansforfinalinspectionandtheyareadequatetoassureshipmentqiality(e.g.C=0)(終檢抽樣計劃合適，能夠確保成品的品質。)(例：C=0),QCD-WI-0065AQL抽样计划说明以及SIP,,,,,3

5,Inspecteditemsatleastincludefollowing:(檢驗項目中，至少有：),出货检验报告,,,,,3

5.1,"Checkifcustomername,customerpartnumberandpartname&lotquantity&productquantityarecorrect.(客戶名稱、客戶零件號及零件名稱、批量，數量的正確性。)",,,,,,

5.2,Thecriticalitemsintechnicaldocumentation(drawing)andotherinspectionitemsrequestedbycustomer.(技術文件(圖紙)中的關鍵項目及客戶規定的檢驗項目。),,,,,,

5.3,Packingisproperandreliableandensurethematerialsarewellprotected.(按規定的要求進行包裝，並包裝完好。),,,,,,

5.4,Finishedgoodsinshelflifecontrol.(有產品有效期控制，產品在有效期範圍內。),,,,,,

6,Appropriateinspectionrecordsaremaintainedforthreeyearsatleast.(保存了合適的檢驗記錄至少三年。),记录清单有规定保存3年期限,,,,,3

7,Officialandcompleteinspection/testingreportsforeverylotareavailableforcustomerverification.(每批貨有正式且完善的檢測報告向客戶提供。),见出货检验报告,,,,,3

8,Arecontinualimprovementactionsforthenonconformityconductedandtrackeduntilclosed?(是否有對出貨檢驗不合格品狀態進行持續改善和跟蹤直到得到完全的改善?),依不合格品控制管理程序,,,,,3

9,"Doesthegoldensamplesorlimitsamplesfortheout-goinginspectionareavailableandkeptproperly.(是否有標準樣品和限度樣品供出貨檢驗使用,並且有對該樣本進行專門管理.)",见样品清单及样品柜样品,,,,,3

10,Finishedgoodsstorage.(成品储存：),有库位标识、分类储存、标识明确，按先进先出管理,,,,,3

10.1,Productsareidentifiedandsegregatedaccrodingtocustomersandmodels.(不同客戶、不同產品隔離清晰，標識明顯。),,,,,,

10.2,Thefinishedgoodsarereceived/deliveredaccordingtoFIFO.(有执行产品的先進先出(FIFO)。),,,,,,

"審核員:

Auditor:",,"供應商協審員:

Supplier:",,,,"日期:

Date:",

,,,,,,,,

"Section5:

ManufacturingProcessControl

製造過程控製",,"MaxPossible:

實際總分",51,NoSystem,SignifiantDeficiency,NeedImprove-ment,Satisf.

,,"ActualScore:

實際得分",47,0,1,2,3

序號Item,評審內容ReviewContents,"審核記錄

EvidenceorRecords",,,,,Score

1,Isthereaprocessflowcharttobeusedforprocesscontrol?(有流程圖用于製程控制。),HH-QEP-09检验和试验管理程序,,,,,3

1.1,Thereisgeneralproductprocessflowchart.(至少有通用的產品製作流程圖。),,,,,,

1.2,Thereisuniqueflowchartforproductswithdifferentprocessesincludingalloperationandinspectionprocessesfromrawmaterialstofinishedgoods.(對不同製作流程的產品，有唯一的流程圖，該圖包括了從原材料進倉到成品入庫的所有操作及檢測工序。),,,,,,

1.3,Thereisversioncontrolfortheflowchart.(該流程圖有版本控制。),,,,,,

2,Workinstructionsforalloperationandtestingprocessesareavailableandputinprocess.(生產流程中的所有操作、測試工序制訂了作業指導書並有懸掛於現場。),见现场SOP,,,,,3

3,Workinstructionsincludeasfollowitems:(作業指導書中至少有以下內容：),见现场SOP,,,,,3

3.1,Theprocessoperationinstruction.(本工序的操作內容。),,,,,,

3.2,Theself-inspectionitemsandqualityrequirement.(本工序自檢項目及質量要求。),,,,,,

3..3,Definedoperationandtestingparameters.(規定了操作/加工測試參數。),,,,,,

3.4,Definedinstruments/equipmentworkingparameters.(規定了儀器/設備工作參數。),,,,,,

4,"Thetechnicaldocumentisapprovedbyauth.personnel,andrevisioniscontrol.(有相關人員審批工藝文件，並有版本控制。)",见现场SOP,,,,,3

5,Allworkinstructionarecurrentandoperatorsshowobjectiveevidencethattheyfollowthedocumentsfirmly所有作业指导书为最新版本，有证据证明工人遵守操作文件,见现场SOP,,,,,3

6,Thereisformaltechnologicdrawingformachiningateachprocess.(涉及尺寸加工時，各加工工序有正式工藝圖紙。),2D图,,,,,3

7,"Criticalprocessoperatorsandtestpersonnelarequalified.

(重點加工工序及測試工位員工有上崗證。)",有上岗证和培训记录表,,,,,3

8,"Eachoperatorisqualifiedforoperation,parametersetting/qualitycontrolPoints/reactiontoabnormalsituation(各工序操作員能熟悉該工位的操作內容包括工藝參數設定/質量控制點/異常問題處理.)",熟悉,,,,,3

9,"Statisticaltechniquese.g.paretodiagram,fishbonediagramandcontrolchartareappliedtoqualityissueanalysisandqualityimprovement.(進行質量問題分析或質量水平提高時，應用了統計過程控制的方法，如排列圖、因果圖、控制圖等。)",有使用排列图等控制方法,,,,,2

10,TheSupplierhasdocumentedProcessFailureMode&EffectsAnalysis(PFMEA)processandthereisevidenceofcontinuousimprovement(corrective/preventive/RPNreduction).(供应商有书面的PFMEA流程和改进RPN的证据),HH-QEP-47过程潜在失效模式及后果分析管理程序&PFMEA,,,,,3

11,Arequalitycontrolplandevelopedfornewproducts?(是否有针对新产品制定质量控制计划？）,控制计划,,,,,3

12,KeycharacteristicsareclearlyidentifiedinthecontrolplanandarederivedfromFMEA.Actionsareinplacetocontrolallkeycharacteristics.控制计划中有定义关键特性。,控制计划,,,,,2

13,ThereisanappropriatereactionplanforeachcharacteristicontheControlPlan.对控制计划中需要控制的特性都有适当的反应计划,控制计划,,,,,3

14,"Goodhousekeeping,tidyandcleanthroughoutwholeplant(整个工厂5S良好,整潔乾淨。)",有推行6S（2次/月）,,,,,3

15,"Thereareofficialproductionrecordsforcriticalprocesses,therecordscomplywithfollowingrequirements:(對質量有重大影響的各工序有正式的生產記錄，該記錄至少符合了以下要求：)",生产日报表,,,,,3

15.1,Recordedpassedquantityandnonconformingquantity.(記錄了合格數與不合格數。),,,,,,

15.2,Recordednameofoperator/testpersonnelanddate.(記錄了作業員/測試員及日期。),,,,,,

15.3,In-processproducts/finishedgoodsaretraceableto