GB 50551-2010 GB50551-2010球团机械设备安装工程质量验收规范-英文

专用

人人文库

NATIONALSTANDARD

OFTHEPEOPLESREPUBLICOFCHINA

CodeforQualityAcceptanceofPalletizingMechanical

EquipmentInstallationEngineering

GB50551-2010

ChiefDevelopmentDepartment:ChinaMetallurgicalConstructionAssociation

ApprovalDepartmentMinistryofHousingandUrban-ruralDevelopment

ofthePeoplesRepublicofChina

ImplementationDate:December1,2010专用

人人文库

ChinaPlanningPress

Beijing2015

图书在版编目(CIP)数据

球团机械设备安装工程质量验收规范英文中华人民共

GB50551-2010:/

和国住房和城乡建设部组织编译北京中国计划出版社

.—:,2015.11

ISBN978-7-5182-0296-6

中球团机械设备设备安装工程质量

Ⅰ.①G…Ⅱ.①…Ⅲ.①----

规范英文

-Ⅳ.①TF305-65

中国版本图书馆数据核字第号

CIP(2015)263267

ChineseeditionfirstpublishedinthePeoplesRepublicofChinain2010

EnglisheditionfirstpublishedinthePeoplesRepublicofChinain2015

byChinaPlanningPress

rd专用

3Floor,CTower,GuohongBuilding

No.A11,Muxidi-Beili,XichengDistrict

Beijing,100038

PrintedinChinabyBeijingJinghuaHucaisPrintingCO.,LTD

Ź2010byMinistryofHousingandUrban-RuralDevelopmentof

thePeoplesRepublicofChina

Allrightsreserved.Nopartofthispublicationmaybereproducedortransmittedinanyformor

byanymea人人文库ns,graphic,electronic,ormechanical,includingphotocopying,recording,

oranyinformationstorageandretrievalsystems,withoutwrittenpermissionofthepublisher.

Thisbookissoldsubjecttotheconditionthatitshallnot,bywayoftradeorotherwise,belent,

resold,hiredoutorotherwisecirculatedwithoutthepublisherspriorconsentinanyformof

blindingorcoverotherthanthatinwhichthisispublishedandwithoutasimilarcondition

includingthisconditionbeingimposedonthesubsequentpurchaser.

ISBN978-7-5182-0296-6

AnnouncementofMinistryofConstructionofthe

PeoplesRepublicofChina

No.602

AnnouncementofPublishingtheNationalStandard

Codeforqualityacceptanceofpalletizingmechanical

"

equipmentInstallationengineering

"

Codeforqualityacceptanceofpalletizingmechanicalequipmentinstallationengineering

""

hasbeenapprovedasanationalstandardwithaserialnumberofGB50551-2010,andwillbe

implementedonDecember1,2010.Inthiscode,theprovisions3.0.4,3.0.14,12.1.6arethe

mandatoryonesandmustbeimplementedstrictly.

AuthorizedbytheInstituteofStandardandQuotaofMinistryofHousingandUrban-rural

DevelopmentofthePeoplesRepublicofChinaanddistributedbyC专用hinaPlanningPress.

MinistryofHousingandUrban-ruralDevelopmentofthePeoplesRepublicofChina

May31,2010

人人文库

Foreword

ThiscodeiswrittenaccordingtotherequirementsofDocumentofJIANBIAOHAN[2008]No.

Noticeon

105issuedbyTheMinistryofHousingandUrban-RuralDevelopment(MOHURD)-

PrintinandDistributintheDevelomentandRevisionPlanSecondBatchoNational

ggp()f

EngineeringConstructionStandardsin2008

.ThiscodeisdevelopedbyChinaMCC17Group

Company,LTD.withrelatedunitsauthorizedbyChinaMetallurgicalConstructionAssociation.

Indevelopingthiscode,thedraftgroupofthiscodehasstudiedrelatednationallaws,

regulationsandstandards,conductedsurveyandresearch,summarizedtheexperienceofquality

acceptanceofpalletizingequipmentinstallationengineeringofmanyyears,discussedandrevisedthe

provisionsrepeatedly,askedforcommentsfromrelatedunitsandspecialistsbroadly.Thedraftwas

finalizedthroughreviewingeventually.

Thecodeconsistsof12chaptersand4appendixes,covering:Generalprovisions,Terms,Basic

requirement,Equipmentfoundation,anchorboltandbearingplate,Equipmentandmaterialsinsite,

Mixingandballingequipmentinstallation,Distributionequipmenti专用nstallationengineering,Shaft

furnaceequipmentinstallationengineering,Travelinggrateequipmentinstallationengineering,

Grate-Kilnequipmentinstallationengineering,Circularcoolerequipmentinstallationengineering

andPalletizingmechanicalequipmenttestrun.Chapter6-11areaboutdivisionworksofpalletizing

mechanicalequipmentinstallationengineering.TheprovisionsofChapter4:Equipment

foundation,anchorboltandbearingplateandChapter5:Equipmentandmaterialsinsiteareabout

eachsubdivisionworks,andtheyarethecommonqualitycontrolfactorsofeachsubdivisionworks,

thereforetheyarewritteninchaptersseparately.

Theprovision(s)printedinboldtypeis(are)mandatoryone(ones)andmustbeimplemented

strictly.

Thiscodeisunderthejurisdictionof,anditsmandatoryprovisionsareinterpretedbyMinistry

ofHousingandUrban-ruralDevelopment.Theroutinemanagementofthiscodeisconductedby

ChinaMetallurgicalConstructionAssociation,andChinaMMC17GroupCompany,LTDisin

chargeoftheexplanationoftechnicalspecifications.Allrelevantorganizationsarekindlyinvitedto

summarizeandaccumulateactualexperienceswhenimplementingthiscode.Relevantcommentsand

recommendations,人人文库whenevernecessary,ShouldbesubmittedtoTechnologyDepartmentofChina

MMC17GroupCompany,LTD(Address:No.88,YushanEastRoad,Maanshan,AnhuiProvince,

ZipCode:243061,E-mail:jszx@,Faxforreferencewhenrevisingthis

codeinfuture.

ChiefDevelopmentOrganization,ParticipatingDevelopmentOrganizations,ChiefDrafting

StaffandChiefReviewersofthiscodeareasfollows:

ChiefDevelomentOranization

pg:

ChinaMMC17GroupCompany,LTD.

ParticiatinDevelomentOranizations

pgpg:

HuatianEngineeringandTechnologyCorporation,MMC.

·1·

CMTCCShanghaiShisanyeConstructionCompany,LTD.

AnshanSteelConstructionGroupCompany,LTD.

HenanCokeOreEquipmentCompany,LTD.

BeijingShougangConstructionGroupCompany,LTD.

ChiefDraftinStaff

g:

LiZhongyuanYinWanyunChaiWenJieYuHuachunPangZunfu

ChengNianpingZhengYonghengWuZhenhaiLiYoucaiGongJinguo

ChiefReviewers

:

GuoQijiaoZouYichangFanQinghouZhangZhenZhangYanhong

LiYongfu

专用

人人文库

·2·

Contents

……………

1GeneralProvisions(1)

…………………………

2Terms(2)

……………

3BasicRequirement(3)

……

4EquipmentFoundation,AnchorBoltandBearingPlate(6)

…………

4.1GeneralRequirement(6)

…………

4.2EquipmentFoundation(6)

…………………

4.3AnchorBolt(6)

…………………

4.4BearingPlate(7)

……………

5EquipmentandMaterialsinSite(8)

…………

5.1GeneralRequirement(8)

……………………

5.2Equipment(8)

……………………

5.3Materials(8)

…………………

6MixingandBallingEquipmentInstallationEngineering专用(9)

…………

6.1GeneralRequirement(9)

………………

6.2IntensiveMixer(9)

…………………

6.3DiscPelletizer(10)

…………

7DistributionEquipmentInstallationEngineering(12)

…………

7.1GeneralRequirement(12)

…………

7.2ShuttleConveyorBelt(12)

……………………

7.3HealthandSideLayerBin(12)

……………

7.4SwingDistributor(13)

……………

7.5WideTransferBelt(14)

…………………

7.6RollerFeeder(14)

…………

8ShaftFurnaceEquipmentInstallationEngineering(16)

……………

8.1PinRollDischarger(16)

…………

8.2UpperSteelStructure(16)

…………

8.3BottomSteelS人人文库tructure(17)

…………………………

8.4Hood(18)

………

9TravelingGrateEquipmentInstallationEngineering(19)

………………………

9.1Support(19)

…………………

9.2HeadPulley(19)

……………………

9.3DriveUnit(20)

…………………

9.4HeadCurveandMiddleOrbit(21)

…………………

9.5TailAssembly(23)

…………………

9.6SealingChute(25)

………………

9.7PalletandGrateCleaningDeviceandSealingPlate(26)

·1·

…………

9.8PalletReplacingDevice(26)

…………………

9.9WindBoxes(27)

…………

9.10DustBinandBunker(27)

………………

9.11FurnaceHousingandCombustor(28)

…………

10Grate-KilnEquipmentInstallationEngineering(29)

……………………

10.1Support(29)

……………………

10.2DriveUnit(29)

………………

10.3ConveyorChain(30)

………………

10.4SealingChuteandSealingPlate(31)

……………………

10.5WindBoxesandDustBin(31)

…………………

10.6SpadingPlate(32)

……………

10.7UpperHousingandAuxiliaryStack(33)

…………………………

10.8Kiln(33)

……

11CircularCoolerEquipmentInstallationEngineering(38)

……………………

11.1Support(38)

…………………

11.2WindBoxes(38)

…………………

11.3CarryingandThrustRollers(39)

………………………

11.4PalletFrameAssembly专用(39)

………………………

11.5Hopper(40)

…………………

11.6PressingRail(41)

……………………

11.7DriveUnit(41)

……………………

11.8UpperStationaryHousing(42)

………………

11.9PalletTripper(42)

………………

12PalletizingMechanicalEquipmentTestRun(44)

…………

12.1GeneralRequirement(44)

……………………

12.2IntensiveMixerTestRun(44)

………………………

12.3DiscPelletizerTestRun(45)

………………

12.4ShuttleConveyorBeltTestRun(45)

……………………

12.5SwingDistributorTestRun(45)

…………………

12.6WideTransferBeltTestRun(45)

………………………

12.7RollerFeederTestRun(45)

………………

12.8SpikeRollDi人人文库schargerTestRun(46)

……………

12.9TravelingGrateMachineTestRun(46)

………………………

12.10ChainGrateTestRun(46)

………………

12.11KilnTestRun(46)

……………………

12.12CircularCoolerTestRun(47)

AppendixASubdivisionWorksQualityAcceptanceRecordofPalletizing

……………

MechanicalEquipmentInstallation(48)

AppendixBDivisionWorksQualityAcceptanceRecordofPalletizing

………………

MechanicalEquipmentInstallation(49)

AppendixCUnitWorksQualityAcceptanceRecordofPalletizing

·2·

………

MechanicalEquipmentInstallation(50)

………

AppendixDNo-LoadCommissioningRecordofPalletizingMechanicalEquipment(53)

…………

ExplanationofWordinginThisCode(54)

…………

ListofQuotedStandards(55)

……………

Addition:ExplanationofProvisions(57)

专用

人人文库

·3·

1GeneralProvisions

1.0.1

Thiscodeispreparedwithaviewtostrengthenthequalitymanagement,unitethequality

acceptanceandguaranteethequalityofpalletizingmechanicalequipmentinstallation.

1.0.2

Thiscodeisapplicabletothequalityacceptanceofnewconstruction,renovationand

extensionofpalletizingmechanicalequipmentinstallation.

1.0.3

Thedemandsforqualityofpalletizingmechanicalequipmentinstallationintechnical

documents,contractandsoonmustnotbebelowrequirementsofthiscode.

1.0.4

Thiscodespecifiesbasictechnicalrequirementsofpalletizingmechanicalequipment

installation.Whenthiscodeisinconflictwithrelevantnationallawsandadministrative

regulations,nationallawsandadministrativeregulationsshallbeobeyed.

1.0.5

Inadditiontomeettherequirementsofthequalityacceptanceofpalletizingmechanical

equipmentinstallationengineeringstipulatedinthiscode,thosestipulatedinthecurrentrelevant

standardsofthenationshallbecompliedwith.专用

人人文库

·1·

2Terms

2.0.1

Pelletizing

Theprocessofproducingpelletsbyaddingbinderandadditivestorawmaterial,pelletizing,

screening,drying,preheating,high-temperatureroastingandcooling.

2.0.2

Hearthandsidelayerbin

Thebinusedtolaythehearthandsidematerialintotravelinggrateequipment.

2.0.3

Uppersteelstructure

Thesteelstructureabovepinrolldischargerintheshaftfurnace.

2.0.4

Bottomsteelstructure

Thesteelstructureunderpinrolldischargerintheshaftfurnace.

2.0.5

Gratebarcleaningdevice

Thedeviceusedtocleanthedustonthesurfaceofgratebarinroastingmachine.

2.0.6

Furnacehousing

Theuppersteelstructureoftravelinggratemachineframe.

2.0.7专用

Upperhousing

Thesteelhousingontheuppergrate.

2.0.8

Spadingplate

Thedevicefixedattheendofgratedischarger,usedtodischargetheironorepallets.

2.0.9

Palletframeassembly

Thecombinationofcircularcooler,palletframe,siderail,supportrail,chainandsoon,usedfor

bearingandrotatingtransportoftheironore.

人人文库

·2·

3BasicRequirement

3.0.1

Theconstructionunitresponsibleforpalletizingmechanicalequipmentinstallationshall

havecorrespondingqualifications.Theconstructionsiteshallhavecorrespondingtechnology

standard,asoundqualitymanagementsystem,qualitycontrolandinspectionsystem.Inaddition,

technicaldocumentssuchasconstructionorganizationplan,constructionscheme,jobdesign

approvedbyprojecttechnicalleader.

3.0.2

Designchangesshallbewiththedesignchangenoticeortechnologycertificationfromthe

designunit.

3.0.3

Themeasuredandcorrectedmeasuringinstrumentsshallbeusedinqualityacceptanceof

palletizingmechanicalequipmentinstallationengineering.

3.0.4Theweldersinpalletizingmechanicalequipmentinstallationengineeringshallgetcorresponding

certifications,andonlyweldintheprojectsapprovedbythecertifications.

3.0.5

Thepalletizingmechanicalequipmentinstallationengineeringshallbeinestablished

procedure.Relevantprofessionsshalltesteachotherandkeepareco专用rd.Thequalityofeachmajor

professionalprocessshouldbecontrolledinconstructiontechnologystandard.Eachprocessshallbe

checkedandrecordedafterfinished.Eachprocessshallnotbeconductedbeforethelastonebeing

finished.

3.0.6

Theconcealedworksinpalletizingmechanicalequipmentinstallationengineeringsuchas

second-groutingshallbeacceptedwithacceptancedocumentsbyrelevantunit,whichisinformedby

constructionunits.

3.0.7

Thepalletizingmechanicalequipmentinstallationengineeringshallbeconductedinthe

orderofdivisionworks,subdivisionworksandunitworks.Thedivisionworksandsubdivision

worksshallbecompliedwithTable3.0.7.Theunitworksshallbedividedintomixingand

palletizingmechanicalequipmentinstallationengineering,shaftfurnaceequipmentinstallation

engineering,travelinggrateequipmentinstallationengineering,grate-kilnequipmentinstallation

engineeringandsoonaccordingtomechanicalsystem.

Table3.0.7Divisionofpalletizingmechanicalequipmentinstallationdivisionworksandsubdivisionworks

NumberDivisionworksSubdivisionworks

Mixi人人文库ngandpalletizingmechanicalequipment

1Intensivemixer,discpelletizer

installation

Shuttleconveyor,hearthandsidelayerbin,swingdistributor,

2Clothequipmentinstallation

widetransferbelt,rollerfeeder

Pinrolldischarger,uppersteelstructure,bottomsteelstructure,

3Shaftfurnaceequipmentinstallation

hood

Support,headpulley,driveunit,headcurveandmiddleorbit,

trailassembly,sealingchute,palletandgratecleaningdeviceand

4Travelinggrateequipmentinstallation

sealingplate,palletreplacingdevice,windboxes,dustbinand

bunker,furnacehousingandcombustor

·3·

Table3.0.7(Continued)

NumberDivisionworksSubdivisionworks

Support,driveunit,conveyorchain,sealingchuteandsealing

5Grate-Kilnequipmentinstallationplate,windboxesanddustbin,spadingplate,upperhousingand

auxiliarystack,kiln

Support,windboxes,carryingandthrustrollers,palletframe

6Circularcoolerequipmentinstallationassembly,hopper,pressingrail,driveunit,upperstationary

housing,pallettripper

3.0.8

Thecertificatedsubdivisionworksinqualityacceptanceshallbeinaccordancewiththe

followingrequirements:

1

Inspectionofmajoritemsmustmeetthequalityrequirementsofthiscode.

2

Mechanicalequipmentshallmeettherequirementsofthiscodeintheinspectionsofgeneral

items.Steelstructurewithprocessingshallhaveatleast80%inspectionpointsmeetthe

requirementsofthiscode,anditsmaximumvalueshallnotexceed1.2timesofalloweddeviation.

3

Qualityacceptancerecordsandqualitycertificationdocumentsshallbecomplete.

3.0.9

Thecertificateddivisionworksinqualityacceptanceshallbeinaccordancewiththe

followingrequirements:

1

Allsubdivisionworksofthedivisionworksshallbecertificatedinqualityacceptance.

2专用

Qualitycontrolrecordsshallbecomplete.

3

Singleequipmenttestrunundernoloadshallbecertificated.

3.0.10

Thecertificatedunitworksinqualityacceptanceshallbeinaccordancewiththefollowing

requirements:

1

Alldivisionworksoftheunitworksshallbecertificatedinqualityacceptance.

2

Qualitycontrolrecordsshallbecomplete.

3

Equipmenttestrunwithlinkageundernoloadshallbecertificated.

4

Impressionqualityshallbecertificatedinqualityacceptance.

3.0.11

Impressionqualityofunitworksshallbecertificatedandbeinaccordancewiththe

followingrequirements:

1

Connectingbolt:Bolts,nutsandwashershallbefullyprovidedasdesigned.Boltsshallbe

exposedorparalleltotheedgeofnuts.Theexposedscrewthreadsofboltsshallhavenodamage,

andthepenetratingdirectionofboltsshallbeuniformexceptforstructuralconsideration.

2

Sealingcondition:Nooil,waterorgasleakage.

3

Pipeinstal人人文库lations:Layoutshallbereasonable,neatandbeautiful.

4

Installationofsound-insulatedandheat-insulatedmaterials:shallbeofuniformlayer

thicknessandwell-bindingwithrelativelyflatsurface.

5

Painting:Thepaintinglayershallbeuniformwithnoomission,peeling,distinctive

wrinklesorbubbles.Thecolorshallbemainlyhomogenous.

6

Walkway,ladderandr