GB 50387-2006 GB50387-2006冶金机械液压、润滑和气动设备工程安装验收规范-英文

专用

人人文库

NATIONALSTANDARD

OFTHEPEOPLESREPUBLICOFCHINA

CodeforEngineeringInstallationAcceptanceof

MetallurgicalMechanicalHydraulic,Lubrication

andPneumaticEquipment

GB50387-2006

ChiefDevelopmentDepartment:ChinaMetallurgicalConstructionAssociation

ApprovalDepartment:MinistryofConstructionofthePeoplesRepublicofChina

ImplementationDate:April1,2007专用

人人文库

ChinaPlanningPress

Beijing2016

图书在版编目(CIP)数据

冶金机械液压润滑和气动设备工程安装验收规范英文

GB50387-2006、:/

中国冶金建设协会组织编译北京中国计划出版社

.—:,2016.2

ISBN978-7-5182-0341-3

中冶金设备设备安装工程验收技术规范

Ⅰ.①G…Ⅱ.①…Ⅲ.①----

中国英文

-Ⅳ.①TF307-65

中国版本图书馆数据核字第号

CIP(2016)006062

ChineseeditionfirstpublishedinthePeoplesRepublicofChinain2006

EnglisheditionfirstpublishedinthePeoplesRepublicofChinain2016

byChinaPlanningPress

rd专用

3Floor,CTower,GuohongBuilding

No.A11,Muxidi-Beili,XichengDistrict

Beijing,100038

PrintedinChinabyBeijingJinghuaHucaisPrintingCO.,LTD

Ź2006byMinistryofConstructionof

thePeoplesRepublicofChina

Allrightsreserved.Nopartofthispublicationmaybereproducedortransmittedinanyformor

byanymea人人文库ns,graphic,electronic,ormechanical,includingphotocopying,recording,

oranyinformationstorageandretrievalsystems,withoutwrittenpermissionofthepublisher.

Thisbookissoldsubjecttotheconditionthatitshallnot,bywayoftradeorotherwise,belent,

resold,hiredoutorotherwisecirculatedwithoutthepublisherspriorconsentinanyformof

blindingorcoverotherthanthatinwhichthisispublishedandwithoutasimilarcondition

includingthisconditionbeingimposedonthesubsequentpurchaser.

ISBN978-7-5182-0341-3

AnnouncementofMinistryofConstruetionofthe

PeoplesRepublicofChina

No.493

AnnouncementofPublishingtheNationalStandardof

CodeforEngineeringInstallationAcceptanceofMetallurgical

MechanicalHdraulicLubricationandPneumaticEuiment

y,qp

byMinistryofConstructionofthePeoplesRepublicofChina

CodeorEnineerinInstallationAccetanceoMetalluricalMechanicalHdraulic

fggpfgy,

LubricationandPneumaticEquipment

hasbeenapprovedasanationalstandardwiththenumber

ofGB50387-2006andshallbeimplementedfromApril1,2007.Articles2.0.4,2.0.14and6.2.3

hereinaremandatoryprovisionsandshallbeenforcedstrictly.

AuthorizedbyResearchInstituteofStandards&NormsofMi专用nistryofConstructionofthe

PeoplesRepublicofChina,thisCodeispublishedanddistributedbyChinaPlanningPress.

MinistryofConstructionofthePeoplesRepublicofChina

September6,2006

人人文库

Foreword

AccordingtotherelatedrequirementsofJianBiaoHan[2005]No.124issuedbyformer

MinistryofConstruction"NoticeonPrintingtheDevelopmentandRevisionPlanofNational

EngineeringConstructionStandardsin2005(secondbatch)"togetherwiththecharacteristicsof

metallurgicalconstruction,thisCodeisherebyestablishedbyChinaFirstMetallurgicalGroupCo.,

Ltd.jointlywithrelatedcompanies,undertheorganizationofChinaMetallurgicalConstruction

Association.

DuringestablishmentoftheCode,thepreparationgrouphasstudiedrelatedcurrentnational

laws,regulationsandstandards;madeinvestigation;concludedmanyyearsexperienceinthe

constructionqualityacceptanceofhydraulic,lubricationandpneumaticsystemwithregardsto

metallurgicalmechanicalequipmentinstallationworks;repeatedlydiscussedandrevisedthe

provisionsoftheCode;widelysoughttheadvicesfromrelatedcompaniesandexperts,andfinalized

thistextuponreview.

TheCodeconsistsofeightchapters(includinggeneralprovisions;basicrequirements;

,;专用;

equipmentfoundationanchorboltandshimequipmentandmaterialmobilizationequipment

installation;pipefabricationandinstallation;pipeflushing,purgingandpressuretest;

commissioningandtestrun)andsixappendixes.Theunitworksofinstallationofhydraulic,

lubricationandpneumaticequipmentisdividedintosevenpiecesofsub-unitworksandtheir

correspondingsubdivisionalworks.

Theprovision(s)printedinboldtypeis(are)compulsoryone(ones)andshallbeenforcedstrictly.

MinistryofConstructionofthePeoplesRepublicofChinaisresponsibleforCodemanagement

andexplanationofthemandatoryprovisions,whileChinaFirstMetallurgicalGroupCo.,Ltd.is

responsibleforexplanationofthespecifictechnicalcontents.

InordertoimprovethequalityoftheCode,allrelevantorganizationsarekindlyrequestedtosumup

andaccumulateexperiencesinactualpracticesduringtheprocessofimplementingthisCode.Therelevant

opinionsandadvice,whenevernecessary,canbepostedorpassedontoChinaFirstMetallurgical

Group.(Address:No.3GongyeAvenue,QingshanDistrict,Wuhan;Zipcode:430081;E-mail:jisc

@orxiaolw@)forreferenceincaseoffuturerevision.

TheChiefD人人文库evelopmentOrganization,ParticipatingDevelopmentOrganizationandChief

DraftingStaffoftheCodeareasfollows:

ChiefDevelomentOranization

pg:

ChinaFirstMetallurgicalGroupCo.,Ltd.

ParticiatinDevelomentOranization

pgpg:

ShanghaiBaoyeConstructionCorp.Ltd.

ChiefDraftinStaff

g:

ZhuoGuangyuXuZuwenLiMingzhuWangShiqingWuGangping

LiShiyinSongZhanjiangLiuZhiyuanLiuGuangqiuLuoJin

ZouYichang

Contents

……………

1GeneralProvisions(1)

……………

2BasicRequirements(2)

……………

3EquipmentFoundation,AnchorBoltandShim(6)

…………

3.1GeneralRequirements(6)

…………

3.2EquipmentFoundation(6)

…………………

3.3AnchorBolt(6)

…………………………

3.4Shim(7)

………

4EquipmentandMaterialMobilization(8)

…………

4.1GeneralRequirements(8)

……………………

4.2Equipment(8)

………………

4.3RawMaterials(8)

………………………

5EquipmentInstallation(9)

…………

5.1GeneralRequirements专用(9)

………………………

5.2InstallationofOilTank(9)

…………

5.3InstallationofCoolerandSteamHeater(9)

…………

5.4InstallationofFilter(10)

……………………

5.5InstallationofAccumulator(10)

…………

5.6InstallationofPump(10)

…………………

5.7InstallationofaCompleteSetofHydraulic(Lubrication)Station(11)

…………

5.8InstallationofValuestandforHydraulic(Gas)ValveandControlValve(11)

………………………

5.9InstallationofOilPurifier(11)

………

5.10InstallationofOilFillerandDistributor(12)

5.11InstallationofWater-separatingGasFilter,AtomizedLubricator(OilSeparator)

……………

andControlValve(12)

……………

6PipeFabricationandInstallation(13)

…………

6.1GeneralRequirements(13)

…………………

6.2PipeWelding人人文库(13)

…………………

6.3PipePickling(14)

………………

6.4PipeFabrication(14)

………………

6.5PipeInstallation(15)

…………………

7PipeFlushing,PurgingandPressuretest(17)

…………

7.1GeneralRequirements(17)

…………………

7.2PipeFlushing(17)

…………………

7.3PipePurging(18)

…………………

7.4PressureTestofPipeforHydraulicandLubricationOilSystems(18)

……………

7.5PressureTestofPipeforLubricationGreaseSystem(18)

·1·

……………………

7.6PressureTestofPipeforPneumaticSystem(18)

………………

8CommissioningandTestRun(20)

…………

8.1GeneralRequirements(20)

……………

8.2CommissioningandTestRunofHydraulicEquipment(20)

………

8.3CommissioningandTestRunofLubricationOilEquipment(21)

……

8.4CommissioningandTestRunofLubricationGreaseEquipment(22)

…………………

8.5CommissioningandTestRunofOilMistLubricationEquipment(22)

…………………

8.6CommissioningandTestRunofProcessLubricationEquipment(23)

……………

8.7CommissioningandTestRunofPneumaticEquipment(23)

AppendixARecordofQualityAcceptanceofSubdivisionalWorksofInstallationof

MetallurgicalMechanicalHydraulic,Lubricationand

……………

PneumaticEquipment(25)

AppendixBRecordofQualityAcceptanceofSub-unitWorksofInstallationof

MetallurgicalMechanicalHydraulic,Lubricationand

……………

PneumaticEquipment(26)

AppendixCRecordofQualityAcceptanceofUnitWorksofInstallationof

MetallurgicalMechanicalHydraulic,Lubricationand

……………

PneumaticEquipment专用(27)

AppendixDRecordofCommissioningandTestRunofMetallurgicalMechanical

……………

Hydraulic,LubricationandPneumaticEquipment(30)

AppendixERecordofNo-loadCombinedTestRunofMetallurgicalMechanical

……………

Hydraulic,LubricationandPneumaticEquipment(31)

AppendixFHydraulicFluidPower-Fluids-MethodforCodingtheLevelofContamination

………

bySolidParticles(fromthenationalstandardGB/T14039-2002)(32)

…………

ExplanationofWordinginThisCode(36)

……………

Addition:ExplanationofProvisions(37)

人人文库

·2·

1GeneralProvisions

1.0.1

Inordertostrengthenthemanagementofinstallationqualityofmetallurgicalmechanical

hydraulic,lubricationandpneumaticequipment,unifythestandardfortheacceptanceof

engineeringqualityandensuretheengineeringquality,thisCodeisherebyestablished.

1.0.2

ThisCodeshallbeapplicabletothequalityacceptanceofinstallationofsuchmetallurgical

machineryashydraulicequipment,oillubricationequipment,greaselubricationequipment,oilmist

lubricationequipment,sliding-bearinghydrostaticequipment,processlubricationequipmentand

pneumaticequipment.

1.0.3

Therelatedrequirementforinstallationqualityintheengineeringtechnicaldocumentsand

thecontracttobeappliedduringtheinstallationofhydraulic,lubricationandpneumaticequipment

shallbenotlowerthanthatinthisCode.

1.0.4

Duringthequalityacceptanceofinstallationofhydraulic,lubricationandpneumaticequipment,it

isrequiredtonotonlyimplementtheregulationsofthisCodebutcomplywiththerelatedcurrent

nationalstandards.专用

人人文库

·1·

2BasicRequirements

2.0.1

Theconstructioncontractorforinstallationofmetallurgicalmechanicalhydraulic,lubricationand

pneumaticequipmentshallbequalifiedtoundertaketheconstructionofsuchkindofworks.

Correspondingconstructiontechnicalstandards,completequalitymanagementsystemandquality

controlandinspectionsystemsshallbeestablishedattheconstructionsite,andthetechnical

documentsapprovedbythetechnicaldirectoroftheprojectsuchasconstructionorganizationplan,

methodstatementandconstructiondesignshallbeprovided.

2.0.2

Incaseofrevisionofconstructiondrawings,itisrequiredtoacquirethedesignchange

noticefromthedesigncompanyortechnicalconfirmationattestationinadvance.

2.0.3

Incaseofinspectionandacceptanceofinstallationqualityofhydraulic,lubricationand

pneumaticequipment,itisrequiredtousemeasuringinstrumentwhichisqualifieduponverification

andcalibration.

2.0.4Thewelderresponsibleforweldingworkduringtheinstallationofhydraulic,lubricationand

pneumaticequipmentmustpasstherelatedexaminationandacquireth专用ecorrespondingcertificate,and

onlycarryoutweldingworkswithinthescopespecifiedandapprovedbytheaboveexaminationhe/she

passed.

2.0.5

Theinstallationofhydraulic,lubricationandpneumaticequipmentshallcomplywith

specifiedprocedures,andshallbesubjecttoinspectionofotherrelatedspecializedworkers;the

recordshallbecorrespondinglymade.Allworkingproceduresofthisworksshallbesubjectto

thequalitycontrolonthebasisofthetechnicalstandardforconstruction.Aftercompletionof

everyprocedure,itisrequiredtocarryoutinspectionandmakequalityrecords

correspondingly.Upontherefusalofthepreviousprocedure,thefollowingproceduremustnot

becarriedout.

2.0.6

Incaseofsecondarygroutingandotherconcealedworksofequipmentduringinstallationof

hydraulic,lubricationandpneumaticequipment,itisrequiredthattheconstructioncontractorshall

informrelatedcompanytocarryoutacceptanceandpreparetheacceptancedocumentaccordingly

priortotheconcea人人文库ledworks.

2.0.7

Theacceptanceofinstallationqualityofhydraulic,lubricationandpneumaticequipment

shallbeperformedonthebasisoftheself-inspectionofconstructioncontractoraswellas

subdivisionalworks,sub-unitworksandunitworks.Thesub-unitworksandsubdivisionalworksof

hydraulic,lubricationandpneumaticequipmentprojectshallbedividedaccordingtoTable2.0.7.If

thetotallengthofinstalledpipeisnotlessthan10000m,theinstallationworksofhydraulic,

lubricationandpneumaticsystemforoneindependentprocesssystemmaybedividedintooneunit

works.Ifthesub-unitworksofhydraulic,lubricationandpneumaticequipmentshouldnotbe

consideredasoneunitworks,itshallbeincorporatedintotheunitworkswithregardstothe

installationofitscorrespondingmachineryprojectforacceptance.

·2·

Table2.0.7Divisionofsub-unitworksandsubdivisionalworksofhydraulic,lubricationandpneumaticequipmentproject

No.Nameofsub-unitworksNameofsubdivisionalworks

Installationofoiltank,coolerandsteamheater,filter,accumulator,oilpump,asetof

Installationworksof

1hydraulicstation,valvestandandcontrolvalve;pipefabricationandinstallation;pipe

hydraulicequipment

flushingandpressuretest;commissioningandtestrun

Installationofoiltank,coolerandsteamheater,filter,oilpump,asetoflubrication

Installationworksofoil

2station,oilpurifier;pipefabricationandinstallation;pipeflushingandpressuretest;

lubricationequipment

commissioningandtestrun

InstallationworksofoilInstallationofoilstation,oilfilleranddistributor;pipefabricationandinstallation;pipe

3

lubricationequipmentpressuretest;commissioningandtestrun

InstallationworksofoilInstallationofwater-separatinggasfilter,atomizedlubricatorandcontrolvalve;pipe

4

mistlubricationequipmentfabricationandinstallation;pipeflushing;commissioningandtestrun

Installationworksofsliding-bearingInstallationofoilpump;pipefabricationandinstallation;pipeflushingandpressure

5

hydrostaticoilsupplyequipmenttest

Installationoflubricanttank,pump,filter,back-flushingfilter,vacuumbeltfilterand

Installationworksofprocess

6cooler;pipefabricationandinstallation;pipeflushingandpressuretest;commissioning

lubricationequipment

andtestrun

Installationofvalvestand,water-separatinggasfilter,atomizedlubricatorandcontrol

Installationworksof

7valve;pipefabricationandinstallation;pipepurgingandpressuretest;commissioningand

pneumaticequipment专用

testrun

2.0.8

Thequalityacceptanceofsubdivisionalworksshallconformtothefollowingrequirements:

1

Duringinspection,thedominantitemsshallcomplywiththequalityrequirementsofthe

Code.

2

Theinspectionresultofthegeneralitemsshallindicatethatallmechanicalequipment

complywiththerelatedrequirementsoftheCode;forpipefabricationandinstallation,notlessthan

80%ofinspectedpoints(values)shallcomplywiththerelatedrequirementsoftheCodeandother

measuredvaluesshallnotexceed1.1timesofcorrespondingallowabledeviation.

3

Thequalityacceptancerecordsandthequalitycertificationdocumentsshallbecomplete.

2.0.9

Thequalityacceptanceofsub-unitworksshallconformtothefollowingrequirements:

1

Thequalityofallsubdivisionalworksinsub-unitworksshallpasstheacceptance.

2

Thequalitycontroldatashallbecomplete.

3

Thetestrunofsingleunitshallbequalifiedandthecomponentsandpartsshallbequalified

uponcommissionin人人文库g.

2.0.10

Thequalityacceptanceofunitworksshallconformtothefollowingrequirements:

1

Thequalityofallsub-unitworksoftheunitworksshallpasstheacceptance.

2

Thequalitycontroldatashallbecomplete.

3

Theno-loadcombinedtestrunofequipmentandsystemshallbequalified.

4

Theappearancequalityshallpasstheacceptance.

2.0.11

Forappearancevisualinspection,theitemsoftheunitworksshallconformtothe

followingrequirements:

1

Connectingbolt:Thebolts,nutsandwashersshallbefullyequippedaccordingtothe

design.Afterbeingfastened,theboltshallhavethenutexposedorflushedwiththenut.The

·3·

exposedthreadshallbefreeofdamageandthepenetratingdirectionofthreadshallbeconsistent

exceptthestructuralreasons.

2

Sealingcondition:freeofoil,waterorgasleakage.

3

Pipelining:reasonablelayoutandorderlyarrangement.

4

Layingofheat-insulatingmaterial:uniformthickness,solidbound,relativelysmoothsurface.

5

Coatingwithpaint:uniformcoating;freeofholiday,scaling,obviouswrinkleorgasbubble;

basicallyconsistentcolor.

6

Walkingplatform,ladderandrail:firmlyfastenedandfreeofobviousappearancedefects.

7

Weldingseam:withrelativelyuniformweldripples,andweldingslagandspatterhasbeen

basicallycleanedup.

8

Cut:freeofslag.

9

Protectionoffinishedproduct:Theequipmentisfreeofdefectandtheexposedmachined

surfaceshallbewellprotected.

10

Civilizedconstruction:theconstructionsiteshallbeunderorderlymanagement,andno

sundriesshallbeexistedaroundtheequipment.Randomcheckshallbeperformedtotheabove

itemswithatleastteninspectedpoints.

2.0.12

Theacceptancerecordsforinstallationqualityofhydraulic,lubricationandpneumatic

equipmentshallconformtothefollowingrequirements:

1专用

ThequalityacceptanceofsubdivisionalworksshallbeperformedaccordingtoAppendixA

oftheCode.

2

Thequalityacceptanceofsub-unitworksshallbeperformedaccordingtoAppendixBof

theCode.

3

ThequalityacceptanceofunitworksshallbeperformedaccordingtoAppendixCofthe

Code.

4

TherecordsofequipmentcommissioningandtestrunshallbemadeaccordingtoAppendix

DoftheCode.

5

Therecordforno-loadcombinedtestrunofequipmentwithoutloadshallbemadeaccordingto

AppendixEoftheCode.

2.0.13

Incasetheprojectqualityisincompliancewiththerequirement,itisrequiredtonotonly

immediatelydealwithitorrework,butcarryoutacceptanceoveragain.

2.0.14Asfortheprojectwiththequalitynotconformingtotherequirementandnotmeetingthe

safeuserequirementaftertreatmentorrework,itisforbiddentocarryoutacceptancetoit.

2.0.15

Theacce人人文库ptanceforinstallationqualityofhydraulic,lubricationandpneumaticequipment

shallbecarriedoutaccordingtothefollowingprocedures:

1

Theacceptanceofsubdivisionalworksshallbecarriedoutbythespecializedtechnical

director(foreman)andqualityinspectoroftheconstructioncontractorundertheorganizationof

theconsultingengineer(theprojecttechnicaldirectoroftheowner).

2

Theacceptanceofsub-unitworksshallbecarriedoutbytheproject,technicalandquality

directorsoftheconstructioncontractorundertheorganizationofthechiefconsultingengineer(the

projectdirectoroftheowner).

3

Aftercompletionoftheunitworks,theconstructioncontractorshallorganizerelated

personneltoconductinspectionandassessmentbyitselfandsubmittheprojectacceptancereportto

·4·

theowner.

4

Aftertheownerreceivestheprojectacceptancereport,its(project)directorshallorganize

the(project)directorsofconstructioncontractor(includingsubcontractor),designcompanyand

consultantcompanytocarryouttheacceptanceoftheunitworks.

5

Incaseofsubcontractorsparticipatingintheconstructionofunitworks,thegeneral

contractorshallbefullyresponsiblefortheprojectquality,whilethesubcontractorsshallbe

responsiblefortheinspectionandassessmentoftheworksunderthechargeofthemaccordingto

theproceduresspecifiedintheCodeatthepresenceoftheformerspersonnel.Aftercompletionof

subcontractedworks,therelateddatashallbesubmittedtothegeneralcontractor.

专用

人人文库

·5·

3EquipmentFoundation,AnchorBoltandShim

3.1GeneralRequirements

3.1.1

Thischaptershallbeapplicabletotheacceptanceofinstallationqualitywithregar