厂区ESD测试作业指导书factory-ESD-test-operation-guide

ESDESDfactory-ESD-test-operation-guide10/44名目TableofcontentsGoalAreaPersonnelsafetyTestequipmentTemperatureandhumidity接地/Ground/EquipotentialGroundingSystemWorkingsurfaceWristbandFootwearGroundSeatIonfanMobiledevice手持电焊/Handheldwelding/Desolderingtool常量〔连续〕Constant(continuous)detectorAnti-staticclothingPackagingGlovesandfingercots工序必要绝缘与孤立导体NecessaryinsulationandIsolatedconductorAppendix-TestFrequency相关程序文件及记录表单RelatedprogramfilesandrecordformsReferenceGoal此测试作业指导书是依据ESDTR53-01-15合性验证方法，在验证防静电设备和物料的符合性供给验证程序，并且有指导排解验证过程可能消灭的故障的方法，测试结果用于《ESDThistestworkinstructionisbasedonthetestmethodinESDTR53-01-15.Inordertomakeiteasierfortesterstounderstandthecomplianceverificationmethod,verificationproceduresareprovidedforverifyingthecomplianceofantistaticequipmentandmaterials,andthereareguidelinesforelimination.Amethodofverifyingpossiblefailuresintheprocess,andthetestresultsareusedintheESDManagementManualstandardcomplianceverificationprogram.注1：使用外表电阻测试仪时，假设10V1*10e6Ω，切换到100V值＜1*10e6Ω，100VNote1:Whenusingthesurfaceresistancetester,ifthe10Vreadingvalueis>1*10e6Ω,switchingtothe100Vtestvoltagemayresultinareadingvalueof<1*10e6Ω.Inthiscase,the100Vreadingisstillused.注2：为测试实际工作环境中各设备和物料的防静电性能，验证前应先不要清洁待验证设备和物料；且为避开测量损害ESDSNote2:Inordertotesttheanti-staticperformanceofeachequipmentandmaterialsintheactualworkingenvironment,theequipmentandmaterialstobeverifiedshouldnotbecleanedbeforeverification;andtoavoiddamagetotheESDSdevice,allstaticsensitivematerialsontheequipmentandmaterialstobeverifiedshouldberemoved.Device.Area温湿度Temperatureandhumidity接地/等电位接地系统Grounding/EquipotentialGroundingSystem工作外表Workingsurface手腕带WriststrapShoesGroundSeat电离器Ionizer移动设备Mobiledevices手持电焊/拆焊工具Handheldwelding/Desolderingtools连续检测器Continuousdetector防静电服Anti-staticclothingPackaging手套和指套Glovesandfingercots工序必要绝缘体与孤立导体ProcessnecessaryinsulatorsandisolatedconductorsPersonnelsafety人员安全由于静电防护要求，应在保障人员安全的前提下通过其他防护措施和方法来削减静电放电对ESDSPersonnelsafetyDuetotherequirementsofelectrostaticprotection,otherprotectivemeasuresandmethodsshouldbeusedtoreducethedamageofelectrostaticdischargetoESDSdevicesunderthepremiseofensuringpersonnelsafety.测试设备Testequipment测试仪器应依据《测量设备治理程序》要求进展校准才能使用。TestequipmentshouldbecalibratedinaccordancewiththerequirementsoftheMeasurementEquipmentManagementProgram.综合静电测试仪：此仪器用于离子风机符合性验证。IntegratedElectrostaticTester:Thisinstrumentisusedforionturbinecomplianceverification.接地电阻测试仪：此仪器用于接地体的符合性验证。GroundResistanceTester:Thisinstrumentisusedforcomplianceverificationofthegroundingbody.万用表：此仪器用于接地的符合性验证和各类物品接地故障的排解。Multimeter:Thisinstrumentisusedforgroundingcomplianceverificationandtroubleshootingofvariousitemsgroundingfaults.手持式静电场强计:此仪器用来测量物体外表静电荷产生的电场，主要用于绝缘体的测量。HandheldElectrostaticFieldGauge:Thisinstrumentisusedtomeasuretheelectricfieldgeneratedbythestaticchargeonthesurfaceofanobject.Itismainlyusedforthemeasurementofinsulators.手持式静电电压表：此仪器用来测量物体外表静电荷产生的外表电压，主要用于绝缘体和孤立导体的测量。HandheldElectrostaticVoltmeter:Thisinstrumentisusedtomeasurethesurfacevoltagegeneratedbythestaticchargeonthesurfaceoftheobject.Itismainlyusedforthemeasurementofinsulatorsandisolatedconductors.焊铁测试仪：此仪器用于电烙铁的符合性验证。SolderingIronTester:Thisinstrumentisusedfortheverificationoftheconformityofthesolderingiron.温湿度表：此仪器用于温湿度的测量。TemperatureandHumidityMeter:Thisinstrumentisusedfortemperatureandhumiditymeasurement.人体综合电阻测试仪：此仪器用于测试人体综合电阻。Humanbodycomprehensiveresistancetester:Thisinstrumentisusedtotesttheintegratedresistanceofthehumanbody.外表电阻测试仪：此仪器用于外表电阻、体积电阻、外表电阻率的测量，协作以下配件设备仪器使用，应用状况格外多。SurfaceResistanceTester:Thisinstrumentisusedforthemeasurementofsurfaceresistance,volumeresistanceandsurfaceresistivity.Itisusedinconjunctionwiththefollowingaccessoriesandequipment.重锤式点对点探头：用于测量外表电阻值。Heavy-dutypoint-to-pointprobe:usedtomeasuresurfaceresistance.点对点小探头：用于测量小面积或凹凸不平之外表电阻值。Point-to-pointsmallprobe:usedtomeasurethesurfaceresistanceofsmallareasoruneven.同心圆探头：用于测量外表电阻值和体电阻值。Concentricprobe:usedtomeasuresurfaceresistanceandbulkresistance.人体测摸索头：用于测量人体对地电阻。Humantestprobe:usedtomeasurethebody”sresistancetoground.微型电阻探头：用于测量任意放置和测量物体之体电阻值。MicroResistanceProbe:Usedtomeasurethebodyresistanceofanyplacedandmeasuredobject.Temperatureandhumidity符合性验证基于公司要求。Complianceverificationbasedoncompanyrequirements.Purpose管控EPAControlEPAtemperatureandhumiditywithinthestandardrangeofvaluestoreducethegenerationofstaticelectricity.测试设备Testequipment温湿度表〔如图1：Temperatureandhumiditymeter(Figure1):测试程序Testprocedure直接读取温度、湿度显示数值并记录在《温湿度记录图表DirectlyreadthetemperatureandhumiditydisplayvaluesandrecordthemintheTemperatureandHumidityRecordChart.接地/Ground/EquipotentialGroundingSystem目的Purpose符合性验证程序目的是为了验证EPA的接地/等电位接地系统在标准许可的最大电阻范围值内。ThepurposeofthecomplianceverificationprocedureistoverifythattheEPA”sground/equalgroundingsystemiswithinthemaximumallowableresistancerangeofthespecification.EPA内全部ESDAllESDworksurfaces,fixtures,processingequipment,andpersonnelgroundingdeviceswithintheEPAareconnectedtoacommongroundingpoint.目前公司承受关心接地方式把EPA内全部导体做静电接地。Atpresent,thecompanyusestheauxiliarygroundingmethodtostaticallygroundalltheconductorsintheEPA.测试设备Testequipment接地电阻测试仪GroundResistanceTester万用表Multimeter两根测试线Twotestlines测试程序Testprocedure接地体GroundingbodyThegroundingbodycomplieswiththenationalelectricalcode,andthegroundingbodycomplianceverificationistoverifytheeffectivenessofthegroundingusedasacommongroundingpoint.使用接地电阻测试仪四线周密测试接地电阻，在测试接地电阻时，先确认接地线的C〔H〕EES20V5V仪表显示NOISE设备断电，是接地电压下降后再进展接地电阻测试。Usethegroundingresistancetestertotestthegroundingresistanceofthefour-wireprecision.Whentestingthegroundingresistance,firstconfirmthegroundingvoltagevalueofthegroundingwire,thatis,thevoltagevalueofC〔H〕andEorESmustbebelow20V.Ifthegroundvoltageisabove5VandthemeterdisplaystheNOISEsymbol,themeasuredvalueofthegroundingresistancemaycauseanerror.Atthistime,thedeviceofthegroundebodytobetestedispoweredofffirst,andthenthegroundingresistanceistestedafterthegroundingvoltagedrops.从被测物体开头，间隔5M-20，分别将〔S、C〕地〔如图，将接地测试线〔黑、绿、黄、红〕从仪表的、E、〔S、〔H〕接口〔如图3〕开头对应连接到被测接地极、关心电压极〔S、关心电流极〔H〕上。Fromthemeasuredobject,theintervalbetween5Mand20M,theP(S)auxiliarygroundingrodsareburiedinthegroundinastraightline(Fig.4),andthegroundingtestline(black,green,yellow),red)fromtheinstrument”sE,ES,P(S),C(H)interface(Figure3),correspondingtothegroundingelectrodeE,auxiliaryvoltagepoleP(S),auxiliarycurrentpoleC(H)on.测试时，测试线不能相互缠绕在一起，否则可能影响测试精度。Testlinesshallnotbeentangledwitheachotherduringtesting,otherwisethetestaccuracymaybeaffected.FUNCTION功能选择旋钮至“REARTH”试模式，按一下“START”键开头测试，测试过程中有倒计数指示及测试进度棒图指示，测试完毕后显示稳定的数据，即被测接地体的接地电阻值R。completed,thestabledataisdisplayed,thatis,thegroundingresistancevalueRofthegroundedbodytobetested.测试完毕后，把接地电阻值记录在《ESDAfterthetestiscompleted,recordthegroundingresistancevalueinthe“ESDGroundingBodyChecklist”.6.3.2Commongroundingpoint公共接地点符合性验证是为了验证用作ESD工作外表、夹具、处理设备、和人员接地装置接地的有效性。Afterconnectingthetestleads,firstturnthefunctionselectionknobcompleted,thestabledataisdisplayed,thatis,thegroundingresistancevalueRofthegroundedbodytobetested.测试完毕后，把接地电阻值记录在《ESDAfterthetestiscompleted,recordthegroundingresistancevalueinthe“ESDGroundingBodyChecklist”.6.3.2Commongroundingpoint公共接地点符合性验证是为了验证用作ESD工作外表、夹具、处理设备、和人员接地装置接地的有效性。CommongroundpointcomplianceverificationistoverifytheeffectivenessofgroundingasESDworksurfaces,fixtures,processingequipment,andpersonnelgroundingdevices.万用表调至“Ω”档位。Themultimeterisadjustedtothe“Ω”position.连接两根测试线到万用表，一根测试线另一端接到公共接地点〔5试线另一端连接到接地点〔如图6。Connecttwotestleadstothemultimeter,theotherendofonetestlineisconnectedtothecommongroundpoint(asshowninFigure5),andtheotherendoftheothertestlineisconnectedtothegroundpoint(Figure6).测试结果记录在《ESD公共接地点点检表ThetestresultsarerecordedintheESDCommonGroundPointChecklist.人员接地点Personnelgroundingpoint万用表调至“Ω”档位。Themultimeterisadjustedtothe“Ω”position.连接两根测试线到万用表，一根测试线另一端接到人员接地点〔7试线另一端连接到接地点〔如图8。Connecttwotestleadstothemultimeter,theotherendofonetestlineisconnectedtothegroundingpointofthepersonnel(asshowninFigure7),andtheotherendoftheothertestlineisconnectedtothegroundingpoint(Figure8).测试结果记录在《ESD接地线点检表》.Thetestresultsarerecordedinthe“ESDGroundingLineChecklist“.设备接地EquipmentGrounding万用表调至“Ω”档位。Adjustthemultimetertothe“Ω”position连接两根测试线到万用表，一根测试线另一端接到设备导体〔线另一端连接到接地点〔如图1。(Figure10).测试结果记录在《设备接地点检表ThetestresultsarerecordedintheEquipmentGroundingChecklist.故障排解Troubleshooting接地体失效Groundingbodyfailure由厂务负责修复后再使用或测试。Thefactoryisresponsibleforrepairingandthenusingortesting.公共接地点失效Failureofpublicgrounding(Figure10).测试结果记录在《设备接地点检表ThetestresultsarerecordedintheEquipmentGroundingChecklist.故障排解Troubleshooting接地体失效Groundingbodyfailure由厂务负责修复后再使用或测试。Thefactoryisresponsibleforrepairingandthenusingortesting.公共接地点失效Failureofpublicgroundingpoint由厂务负责修复后再使用或测试。Thefactoryisresponsibleforrepairingandthenusingortesting.人员接地点失效Personnelgroundingpointfailure目视和机械检查确认全部硬件终端和接地线是否意外松散、破损或断开。Visualandmechanicalinspectionsverifythatallhardwareterminalsandgroundingwiresareaccidentallyloose,brokenorbroken.测试人员接地点到公共接地点的电阻。Testtheresistanceofthegroundingpointtothecommongroundingpoint.设备接地失效EquipmentGroundingFailure由厂务负责修复后再使用或测试。Responsibleforrepairortestingbythefactory.WorkingsurfacePurpose符合性验证程序目的是为了验证工作外表电气连接到接地点，并且电阻值在标准许可的限值范围内。Thepurposeofthecomplianceverificationprocedureistoverifythattheworksurfaceiselectricallyconnectedtothegroundpointandthattheresistancevalueiswithinthelimitspermittedbythespecification.测试设备Testequipment外表电阻测试仪Surfaceresistancetester一个重锤式点对点探头Aheavyhammerpoint-to-pointprobe两根测试线Twotestlines万用表Multimeter测试程序Testprocedure验证前应先不要清洁工作外表，移除工作外表上全部ESDS器件。Donotcleantheworksurfacebeforeverification,andremoveallESDSdevicesontheworksurface.测试时，属于工作站一局部及独立接地连接到接地点的导体和沟通设备都应当保持连接。Duringtesting,conductorsandACequipmentbelongingtoapartoftheworkstationandindependentlygroundedtothegroundingpointshallremainconnected.一根测试线一端连接外表电阻测试仪“INPUT”,另一端连接重锤式点对点探头。Connectoneendofthetestleadtothesurfaceresistancetester“INPUT”andtheotherendtotheheavy-dutypoint-to-pointprobe.TESTVOLTAG〔如图12Connectoneendoftheothertestleadtothesurfaceresistancetester“TESTVOLTAGE”andtheotherendtothegroundpoint(seeFigure12).把探头放置在工作外表中心及那些磨损或脏污的区域〔如图1。Placetheprobeinthecenteroftheworksurfaceandinareasthatarewornordirty(Figure11).假设电阻指示＜1*10e6Ω，10V5秒或者外表电阻测试仪数字稳定。假设电阻指示≥1*10e6Ω，100V15秒或待外表电阻测试仪数字稳定后记录电阻值。Iftheresistanceindicationis<1*106,use10V,wait5secondsorthesurface7.3.7Thetestresultsarerecordedinthe“Anti-staticmatchecklist“,“Conveyorchecklist“andsoon.故障排解Troubleshooting目视和机械检查接地螺丝是否松动。Visuallyandmechanically7.3.7Thetestresultsarerecordedinthe“Anti-staticmatchecklist“,“Conveyorchecklist“andsoon.故障排解Troubleshooting目视和机械检查接地螺丝是否松动。Visuallyandmechanicallycheckthatthegroundingscrewisloose.测量接地线到公共接地点阻值。Measuretheresistanceofthegroundwiretothecommongroundpoint.7.4.3检查工作外表确保没有由于磨损或脏污导致外表电阻增大，假设有脏污应使用适宜清洁剂清洁工作外表，应等待外表完全干后再测试。Checktheworkingsurfacetoensurethatthesurfaceresistanceisnotincreasedduetowearordirt.Ifthereisanydirt,cleantheworkingsurfacewithasuitablecleaningagent.Waitforthesurfacetodrycompletelybeforetesting.Wristband目的Purpose符合性验证程序目的是为了验证腕带系统总串联电阻在标准许可的限值范围内。Thepurposeofthecomplianceverificationprocedureistoverifythatthetotalseriesresistanceofthewristbandsystemiswithinthelimitspermittedbythespecification.测试设备Testequipment静电腕带在线监控仪Staticwristbandonlinemonitor测试程序Testprocedure参考《防静电手环、脚环穿戴作业标准Referto“Anti-staticwristband,footringwearoperationspecifications“.故障排解Troubleshooting检查设备运转正常。检查腕带确保大小适宜并紧贴皮肤。检查腕带确保没有脏污。更换腕带再按测试程序重测。假设上述步骤无效可能是由于人体皮肤阻值过高，使用爽肤水可能削减人体皮肤的接触电阻。Checkthattheequipmentisworkingproperly.Checkthewriststraptomakesureitistherightsizeandclosetotheskin.Checkthewriststraptomakesureitisnotdirty.Replacethenewwriststrapandretestaccordingtothetestprocedure.Iftheabovestepsareinvalid,itmaybebecausetheskinresistanceofthehumanbodyistoohigh,andtheuseoftonermayreducethecontactresistanceofhumanskin.鞋类ShoesPurpose防静电脚环和鞋套。Thepurposeoftheconformityverificationprocedureistoverifythatthefootwearsystemresistanceiswithinthelimitsofthespecification.Footweariscapableofcontainingsocks,anti-staticfootringsandshoecovers.测试设备Testequipment人体综合电阻测试仪Humanbodycomprehensiveresistancetester测试程序Testprocedure参考《人体综合电阻测试作业指导书ESD闸机测试作业指导书Refertothe“HumanBodyComprehensiveResistanceTestOperationGuide“and“ESDGateTestOperationGuide“.故障排解Troubleshooting验证设备运转正常。确保防静电鞋正确穿戴。检查防静电鞋底没有因磨损或脏污导致鞋系统电阻增大，假设必要可以使用适宜清洁剂清洁防静电鞋，应等待鞋子完全干后再测试。更换的防静电鞋再重测。Verifythatthedeviceisfunctioningproperly.Makesurethattheantistaticshoesareproperlyworn.Checkthattheanti-staticsoledoesnotincreasetheresistanceoftheshoesystemduetowearordirt.Ifnecessary,cleantheanti-staticshoeswithasuitablecleaningagent.Waitfortheshoestodrycompletelybeforetesting.Weatherchangesaffectthecontactresistanceofhumanskin.Theuseoftonerasrequiredmayreducethecontactresistanceofhumanskin.Replacethenewanti-staticshoesandretest.GroundPurpose符合性验证程序目的是为了验证防静电地面电阻在标准许可的限值范围内。Thepurposeofthecomplianceverificationprocedureistoverifythattheanti-staticfloorresistanceiswithinthelimitspermittedbythespecification.测试设备Testequipment外表电阻测试仪Surfaceresistancetester一个重锤式点对点探头Aheavyhammerpoint-to-pointprobe两根测试线Twotestlines测试程序Testprocedure验证前不要清洁防静电地面。Donotcleantheanti-staticfloorbeforeverification.一根测试线一端连接外表电阻测试仪“INPUT”,另一端连接重锤式点对点探头。Oneendofatestleadisconnectedtothesurfaceresistancetester“INPUT”andtheotherendisconnectedtoaheavyhammerpoint-to-pointprobe.另一根测试线一端连接到外表电阻测试仪“TESTVOLTAG〔14。Connectoneendoftheothertestleadtothesurfaceresistancetester“TESTVOLTAGE”andtheotherendtothegroundpoint(seeFigure14).把探头放置在防静电地面上及那些磨损或脏污的区域〔如图1。Placetheprobeonananti-staticfloorandinareasthatarewornordirty(Figure13).假设电阻指示＜1*10e6Ω，10V5电阻指示≥1*10e6Ω，100V15秒或待外表电阻测试仪数字稳定后记录电阻值。theresistanceindicationis<1*10e6Ω,use10V,waitfor5secondsorthesurfaceresistancetesterisdigitallystable.Iftheresistanceindicates≥1*10e6Ω,switchtothe100Vretest,wait15secondsorrecordtheresistanceafterthesurfaceresistancetesterisdigitallystable.测试结果记录在《防静电地面点检表》.Thetestresultsarerecordedinthe“Anti-staticGroundChecklist”.故障排解Troubleshooting验证测试仪器运转正常，检查电池。Verifythatthetestinstrumentisfunctioningproperlyandcheckthebattery.检查防静电地面上积尘和外表污渍，厂务负责。thedustandsurfacestainsontheanti-staticfloor.Checktheashaccumulationoftheprobetoremovethesurfaceash.Iftheelectrodeiscleanedwithliquid,waitforthesurfaceoftheelectrodetodrybeforetesting.使用外表电阻测试仪和两个电极及测试线按两点间电阻测试确保防静电地面材料没有变质。Useasurfaceresistancetesterandtwoelectrodesandtestleadstotesttheresistancebetweenthetwopointstoensurethattheanti-staticfloormaterialhasnotdeteriorated检查防静电地板的连接，厂务负责。Checktheconnectionoftheanti-staticfloor,responsibleforthefactory.SeatPurpose符合性验证程序目的是为了验证防静电座椅系统电阻在标准许可的限值范围内。Thepurposeofthecomplianceverificationprocedureistoverifythattheantistaticseatsystemresistanceiswithinthelimitsallowedbythespecification.测试设备TestEquipment外表电阻测试仪Surfaceresistancetester一个重锤式点对点探头Aheavyhammerpoint-to-pointprobe两根测试线Twotestleads测试程序Testprocedure将防静电座椅放置在安装好的防静电地面上，验证前不要清洁防静电地面和座椅。Placetheantistaticseatontheinstalledanti-staticfloor.Donotcleantheanti-staticfloorandtheseatbeforeverifying.一根测试线一端连接外表电阻测试仪“INPUT”,另一端连接重锤式点对点探头。Connectoneendofthetestleadtothesurfaceresistancetester“INPUT”andtheotherendtotheheavyhammerpoint-to-pointprobe.另一根测试线一端连接到外表电阻测试仪“TESTVOLTAG〔16。Connectoneendoftheothertestleadtothesurfaceresistancetester“TESTVOLTAGE”andtheotherendtothegroundpoint(seeFigure16).放置探头在座椅的椅面中心及有磨损区域的中心〔如图1。Placetheprobeatthecenteroftheseatoftheseatandatthecenterofthewornarea(Figure15).假设电阻指示＜1*10e6Ω，10V5电阻指示≥1*10e6Ω，100V15秒或待外表电阻测试仪数字稳定后记录电阻值。Iftheresistanceindicationis<1*106,use10V,wait5secondsorthesurfaceresistancetesterisdigitallystable.Iftheresistanceindicates≥1*10e6Ω,switchtothe100Vretest,wait15secondsorrecordtheresistanceafterthesurfaceresistancetesterisdigitallystable.测试结果记录在《防静电座椅点检表ThetestresultsarerecordedintheAnti-staticSeatChecklist.故障排解Troubleshooting验证测试仪器运转正常，检查电池。Verifythatthetestinstrumentisfunctioningproperlyandcheckthebattery.Checktheashaccumulationoftheprobetoremovethesurfaceareaash.Iftheelectrodeiscleanedwithliquid,waitforthesurfaceoftheprobetodrybeforetesting.验证防静电地面外表对接地点电阻，假设防静电地面外表电阻偏高，使用适宜清洁剂清洁，待地面干后再测试，假设地面清洁后测试通过，重测座椅，假设地面失效，参考地面故障排解章节。Verifytheanti-staticgroundsurfaceresistancetothegroundingpoint.Iftheanti-staticgroundsurfaceresistanceishigh,useasuitablecleaningagenttocleanit.Afterthegroundisdry,testitagain.Ifthegroundiscleanedandthetestpasses,re-testtheseat.Ifthegroundfails,RefertotheGroundTroubleshootingsection.〔如椅脚〔电阻测试方法〕核查座椅各组件电阻值是否适当，这个测试有助于觉察有缺陷的组件。Cleanthegroundingpointoftheseat(suchasthechairfoot)withasuitablecleaningagent,waitforittodrybeforetesting,andusetwoprobes(point-to-pointresistancetestmethod)tocheckwhethertheresistancevaluesoftheseatcomponentsareappropriate.Thistesthelps.Founddefectivecomponents.IonfanPurpose符合性验证程序目的是为了验证离子风机的消散时间和残留电压在标准的规格范围内。Thepurposeofthecomplianceverificationprocedureistoverifythattheionfan”sdissipationtimeandresidualvoltagearewithinspecificationspecifications.周期检验程序中的测试步骤通用于以下类别的电离设备：离子室，层流罩，工作台和自动化设备，喷气。Thetestproceduresintheperiodicinspectionprocedurearecommonlyusedinthefollowingcategoriesofionizationequipment:ionchambers,laminarflowhoods,workbenchesandautomationequipment,jets.测试设备TestEquipment综合静电测试仪IntegratedStaticTester测试程序Testprocedure初始测试设置InitialTestSetup测试点应设在离子中和ESDS元器件的位置。TestpointsshallbelocatedintheionandinthepositionoftheESDScomponent.测试时应保存离子风加热器或空气过滤在正常工作状态。Theionwindheaterorairfiltershouldbekeptinnormaloperationduringthetest.消散时间与残留电压测试Dissipationtimeandresidualvoltagetest使电源开关“POWER”处于断开“ｏ”中的“丨”，翻开设备。Turnthepowerswitch“POWER“tothe“o“position,connecttothecorrectpowersource,andpress“丨”inthepowerswitchtoturnonthedevice.释放“POLARITY”按钮，使极性开关处于“+”位置。Releasethe“POLARITY”buttonsothatthepolarityswitchisinthe“+”position.释放NORM/PEA〔峰值〕按钮，NOR〔一般ReleasetheNORM/PEAKbuttonandselectthe“NORM”mode.“TIMERLIMIT1000V100V。Select“TimerLimit”andpressthe“TIMERLIMIT”buttontosetthelimitvaluesto1000Vand100V.按下“ZERO”按钮，调整右前方“ZERO”旋钮直至归零。Pressthe“ZERO”buttonandadjustthe“ZERO”knobontherightrearuntilitreturnstozero.按下“CHARGHV/OPLU”旋钮，测试板电压测试仪将显示某一电压值，然后将该电压调整至1000V+3%〔1030V〕的最小值。Pressthe“CHARGE”button,the“HV/ON”indicatorlihtsup,entersthechargingmode,adjuststhe“PLUS”knob,thetestboardvoltagetesterwilldisplayacertainvoltagevalue,andthenadjustthevoltageto1000V+3Theminimumvalueof%(1030V).确保测试板迎着离子风的气流〔如图19。Ensurethatthetestboardisfacingtheionwind(Figure19).按下“DECSY”按钮，假设该测试板电压到达1000V，计时器开头起动，电压降至100V残留电压，无论测试板何时再充电，下次测试前该计时器都会重复位。Pressthe“DECSY”button.Ifthevoltageofthetestboardreaches1000V,thetimerstartstostart.Whenthevoltagedropsto100V,thetimerstopsworking,andonlythetimeperiodrequiredtoreachthetwovoltagesisdisplayed,andthedissipationtimeisrecorded.Withtheresidualvoltage,regardlessofwhenthetestboardisrecharged,thetimerwillberesetagainbeforethenexttest.按下“POLARITY”按钮，使极性开关处于“-”位置，调整测试板电压时，使用“MINUS”旋钮，重复上面步骤测试相反极性电压。Pressthe“POLARITY”buttontoplacethepolarityswitchinthe“-”position.Whenadjustingthetestboardvoltage,usethe“MINUS”knobtorepeattheabovestepstotesttheoppositepolarityvoltage.thetest,the“+”andpolaritiesareinnoparticularandthetestresultsarerecordedinthe“IonEquipmentPerformanceChecklist”.故障排解Troubleshooting验证设备运转正常。Verifythatthedeviceisfunctioningproperly.检查测试设备的接地。Checkthegroundingofthetestequipment.检查区域内没有大型导体导致离子被吸引。Therearenolargeconductorsintheinspectionareathatcauseionstobeattracted.检查工作区域内没有物体挡住气流。Checkthattherearenoobjectsintheworkareatoblocktheairflow检查风扇正常运行。Checkthatthefanisrunningnormally.检查空气过滤器被灰尘或污物堵塞，清洁或更换空气过滤器。Checkthattheairfilteriscloggedwithdustordirtandcleanorreplacetheairfilter.断电后检查电离放射器〔应当干净且不应弯曲和破损。Checktheionizationemitterafterpowerfailure(shouldbecleanandshouldnotbebentorbroken).检查电气设备接地的牢靠性。Checkthereliabilityofgroundingofelectricalequipment.Mobiledevices目的Purpose符合性验证程序目的是为了验证移动设备〔如手推车、移开工作台、移动货架〕接地系统〔移动设备通过接地的防静电地面〕电阻在标准许可的限值范围内.Thepurposeoftheconformityverificationprogramistoverifythattheresistanceofthegroundingsystemofmobileequipment(suchastrolleys,movingtables,movingshelves)(theresistanceofmobileequipmentthroughgroundedanti-staticground)iswithinthelimitspermittedbythespecification.测试设备TestEquipment外表电阻测试仪Surfaceresistancetester一个重锤式点对点探头Aheavyhammerpoint-to-pointprobe两根测试线Twotestlines测试程序Testprocedure将移动设备放置在已接地的防静电地面上，验证前不要清洁防静电地面，且移除移动设备上的全部ESDSPlacethemobiledeviceonagrounded,anti-staticfloor.Donotcleantheanti-staticfloorbeforeverificationandremoveallESDSdevicesfrotmhemobiledevice.一根测试线一端连接外表电阻测试仪“INPUT”,另一端连接重锤式点对点探头。Oneendofatestleadisconnectedtothesurfaceresistancetester“INPUT”andtheotherendisconnectedtoaheavyhammerpoint-to-pointprobe.另一根测试线一端连接到外表电阻测试仪“TESTVOLTAGE”，另一端连接接地点〔如图21。Connectoneendoftheothertestleadtothesurfaceresistancetester“TESTVOLTAGE”andtheotherendtothegroundpoint(seeFigure21).把探头放置在移动设备工作外表上的中心及那些磨损或脏污的区域〔如图2。Placetheprobeonthecenteroftheworkingsurfaceofthemobiledeviceandthoseareasthatarewornordirty(Figure20).假设电阻指示＜1*10e6Ω，10V5电阻指示≥1*10e6Ω，100V15秒或待外表电阻测试仪数字稳定后记录电阻值。Iftheresistanceindicationis<1*106,use10V,wait5secondsorthesurfaceresistancetesterisdigitallystable.Iftheresistanceindicates≥1*10e6Ω,switchtothe100Vretest,wait15secondsorrecordtheresistanceafterthesurfaceresistancetesterisdigitallystable.测试结果记录在《移动设备点检表ThetestresultsarerecordedintheMobileDeviceChecklist.故障排解Troubleshooting验证测试设备运转正常，检查电池。Verifythatthetestequipmentisfunctioningproperlyandcheckthebattery验证地面接地电阻符合规定要求。Verifythatthegroundingresistanceofthegroundmeetsthespecifiedrequirements.验证推车组件没有被电气绝缘。Verifythatthecartassemblyisnotelectricallyinsulated.目视检验移动设备接地点〔如拖链、脚轮等〕无脏污并牢靠着地〔需要时做相应清洁。Visuallyinspectthegroundingpointsofmobileequipment(suchasdragchains,casters,etc.)withoutdirtandreliablegrounding(cleanaccordingly).检查移动设备工作外表的接地连接。Checkthegroundconnectionoftheworkingsurfaceofthemobiledevice.检查移动设备接地点没有因磨损或脏污导致移动设备接地系统电阻增大，假设脏污可以使用适用清洁剂清洁接地点，在按程序重测。Checkthegroundingpointofthemobiledevice.Theresistanceofthegroundingsystemofthemobiledeviceisnotincreasedduetowearordirt.Ifitisdirty,cleanthegroundingpointwithasuitablecleaningagentandretestaccordingtotheprocedure.Checktheashaccumulationoftheprobetoremovethesurfaceareaash.Iftheelectrodeiscleanedwithliquid,waitforthesurfaceoftheprobetodrybeforetesting.拖链应用移动设备接地是不行靠的，测量移动设备时可能遇到电阻变动，稍微移动被测移动设备后再按测试程序重测。DragchainapplicationMobiledevicegroundingisunreliable.Whenmeasuringmobiledevices,youmayencounterresistancechanges.Movethemeasuredmobiledeviceslightlyandthenretestaccordingtothetestprocedure.HandheldweldingtoolsPurpose符合性验证程序目的是为了验证非RF手持电焊/拆焊工具在标准许可的阻值范围内，这将用两个测试来完成，一是测试接地电阻，二是测漏电的尖端电压。Thepurposeoftheconformanceverificationprocedureistoverifythatthenon-RFhand-heldsoldering/desolderingtooliswithintheallowabletolerancerangeofthespecification.Thiswillbedonewithtwotests,onefortestingthegroundingresistanceandtheotherformeasuringthetipvoltageoftheleakage..测试设备TestEquipment焊铁测试仪Solderingirontester测试程序TestProcedure烙铁尖端电压测试程序Solderingirontipvoltagetestprocedure“POWEON”位置，翻开焊铁测试仪〔如图22。onthetester,turn“POWER”to“ON”position,andopenthesolderingirontester(Figure22).SELEC”按键，使“mV”指示灯亮起〔如图2。Adjustthe“SELECT”buttonsothatthe“mV”indicatorlightsup(Figure23).按下“ZERO”按钮，使测试仪归零。Pressthe“ZERO”buttontoresetthetestertozero.烙铁温度稳定后，尖端接触测试仪传感器“OHM/mV”〔如图2。Afterthesolderingirontemperatureisstable,thetipcontactsthetestersensor“OHM/mV”(Figure24).依据测得的电压获得最大电压值。Obtainthemaximumvoltagevaluebasedonthemeasuredvoltage.记录电压值。Recordthevoltagevalue.烙铁接地电阻测试程序Solderingirongroundingresistancetestprocedure“POWEON”位置，翻开焊铁测试仪。Poweronthetesterandturn“POWER“tothe“ON“positiontoopenthesolderingirontester.调整“SELECT”按键，使“OHM”指示灯亮起。Adjustthe“SELECT”buttonsothatthe“OHM”indicatorlightsup.按下“ZERO”按钮，使测试仪归零。Pressthe“ZERO”buttontozerothetester.烙铁温度稳定后，尖端接触测试仪传感器“OHM/mV”〔如图2。Afterthesolderingirontemperatureisstable,thetipcontactsthetestersensor“OHM/mV”(Figure25).测试结果记录在《电烙铁点检表》.Thetestresultsarerecordedinthe“ElectricSolderingIronChecklist“.故障排解Troubleshooting目视和机械检查确认全部导线、锚索和电线是否松散、破损或断开。Visualandmechanicalinspectionsverifythatallwires,anchorsandwiresareloose,brokenorbroken.检查烙铁头，适当清理，确保组件正确安装在把手上。Inspectthetipandcleanitproperlytoensurethatthecomponentsareproperlyseatedonthehandle.常量〔连续〕检测器Constant(continuous)detectorPurpose符合性验证程序目的是为了验证常量〔连续〕监测器按设计正常运行。Thepurposeofthecomplianceverificationprocedureistoverifythattheconstant(continuous)monitorisfunctioningasdesigned.测试设备TestEquipment无None测试程序TestProcedure618B618Belectrostaticwristbandonlinemonitor618B静电腕带在线监控仪一侧开关。Openthe618Belectrostaticwriststraponlinemonitorsideswitch.618B静电腕带在线监控仪插孔。Inserttheelectrostaticwriststrapplugintothe618Belectrostaticwriststraponlinemonitorjack.使618B静电腕带在线监控仪处于报警状态且指示灯亮红色〔如图2。The618Belectrostaticwristbandonlinemonitorisinthealarmstateandtheindicator lightisred(Figure26).WhentheWhenthepersonwearsthewristband,the618Bstaticwristbandonlinemonitorstopsthealarmandthestatusindicatorlig