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QualityManagementCracow1QualityManagementCracow1OrganisationalChartHWQ-C2OrganisationalChartHWQ-C2ConfirmationbyTÜVofimplementationanddevelopmentourqualitymanagementsystem.ThisgoalwasachievedinJune,onlyafteroneyearofproduction.ISOCertification

ISO9001:20003ISOCertification

ISO9001:200RightfrommeAssemblyline1PaintshopWarehouseAssemblyline2Operatorself-inspectionQualitygate(4-Eye-Control)QGQGQGIncomminggoodscontrolQGPhilosophyEverybodyisresponsibleforqualityQuickreactiononqualityproblemsQuickproblemfeedbackUncoveringandsolvingrootproblemsQGEnablersTrainingofstaff(Quality&MNPS)Visualsystems(Andon,Werkerinfo)Emergencyteam(Reissleine,Qualityspecialists)Nonconformityfeedbackcenter(MontQI)ScrewdrivermonitoringCustomersupplieragreementsPre-assemblyAudit&COPCustomersupplieragreementTestdriveFunctioncheckDeliverycheckSalesAdministrationAxlesGoodsreceivingTraileryardPhilosophyandEnablers

Qualitymanagement4RightfrommeAssemblyline1PAndon-ProcessProblemappearsattheproductionlineOperatorpushesprocessstopSegmentleaderjoinsoperatorSegmentleaderdecidesifhecanfixproblemCallforhelp,e.g.Emergencyteam(„Reissleine“)SignalsandmeaningYellowflashing Carrierstoppedbyoperatorortime

exceededRedflashing Followingcarriersstopped1by1

ifsafetydistance(2.5m)isreachedRedlit Technicalproblemwithequipment linkedtolinecarrierisstoppedAdvantagesTransparentproductionstatusatonesightIndicateswhereaproblemappearsEnablesquickreactionRightfrommeProcessstopodliczanie:05:02czastaktu:08:00-1ilośćrzeczywista:25ilośćwymagana:5540393837363534333231302928272625242322212019181716151413121119986542120379DailygoalCurrentresultProductiondeltaTacttimeTacttimecountdownVisulaistaionSystems

AndonsystemSegmentleadershavetobeatline85%,emergencyteamrequired!5Andon-ProcessRightfrommeProcQualitycontrolloopCustomerfeedback(VAST)Productaudits(weeklyaudit)Deliverycheck(Customereyes)Functionaldrivingtest100%CheckinQualityGatesPersonalresponsibilityandself-inspectionFailureidentification,documentationandturnoffAnalyzingrootcauseanddefinitionofcorrectiveactionImplementationofcorrectiveactionCheckofcorrectiveactioneffectivness6QualitycontrolloopCustomerFaSystemAuditsInternalExternalProcessAuditsProductsAuditsCOPAudits

Audits7SystemAuditsAudits7QKZhistory20088QKZhistory20088KPISystem9KPISystem9Thankyou10Thankyou10Backup11Backup11Self-inspectionWorkPersonalresponsibilityandself-inspectionConfirmationwithstampAssemblyaccordingtechnicaldocumentationAssemblyoperationcorrectlydone?Stampingintruckacceptancereport12Self-inspectionWorkPersonalreSupervisingofnonconformityisbasedonMN555HQ006InternalinstructionHWQ-C002whichdescribesthedetailsofthesystemManagementofnonconformityandcorrectiveaction13SupervisingofnonconformityiControllingoftorquewrenchesareperformedaccording

HWQ-C022

ISO6789ThetestsareperformedontheCali-test(Schatz),Ceussoftwareisusedforsupervisingequipmentandstoringtheresultoftestandchecking.AllscrewdriversandtorquewrenchareregisteredinCeus,accordingtopleaseofusingCali-testS

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