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Drones:Ensuring
cost-effectivemaintenance
ofoilandgaspipelines
WHITEPAPER
MARCH2022
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Cover:Artpilot,GettyImages–Inside:GettyImages
Contents
Executivesummary
Introduction
1Droneusecasesforpipelines
1.1Construction
1.2Safety,operationsandmaintenance
1.3Security
1.4Managingcontingencies
1.5Environmentalgains
1.6Globaldeployments
2Acceleratingdroneadoption
2.1Policy
2.2Stakeholders
2.3Productdevelopmentandco-innovation
2.4Skillsdevelopmentandtraining
3Wayforward
Conclusion
Contributors
Endnotes
Disclaimer
ThisdocumentispublishedbytheWorld
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findings,interpretationsandconclusions
expressedhereinarearesultofa
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endorsedbytheWorldEconomicForum
butwhoseresultsdonotnecessarily
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Partnersorotherstakeholders.
©2022WorldEconomicForum.Allrights
reserved.Nopartofthispublicationmay
bereproducedortransmittedinanyform
orbyanymeans,includingphotocopying
andrecording,orbyanyinformation
storageandretrievalsystem.
3
March2022
Drones:Ensuringcost-effective
maintenanceofoilandgaspipelines
Executivesummary
Oilandgaspipelinestransporthydrocarbonsaroundtheglobe.Drones,orunmannedaerialvehicles(UAVs),canhelpenhancetheworkinglifeandoperationalefficiencyoftheseimportantpartsoftheglobalenergyinfrastructure.
Pipelinesarethebloodveinsoftheglobaloilandgassector.Theyareanestablishedmeansofsecureandcost-effectivetransportofcrudeoil,naturalgasandotherpetroleumproductsaroundtheworld.1Ensuringreliableaccesstotheseenergylifelinesneedssystematicandcontinuouseffortsontwoprimaryfronts:one,higheroperationalefficiencyofpipelines;andtwo,longereffective
operationallifetimeoftheexistingpipelineinfrastructure.Drones,asasubsetofFourthIndustrialRevolutiontechnologies,2arepoisedtoplayatransformationalroleinthissector.Thispaperisintendedforgovernmentofficials,pipelineoperatorsanddronesectorstakeholders,andhasthreebroadobjectives:
Tooutlinehowdronescanmakethetraditionalmeansofmonitoringandmanagingthisimportantsegmentoftheenergyinfrastructuresafer,moreeconomicalandmoreefficient.
Toexplorediversetypesofdroneusesinthepipelinesegmentthatnotonlydeliverfasterreturnsoninvestmentbutalsospurgreaterefficacy.
Toproposeasandboxapproachforacceleratingtheadoptionofdronesinthepipelinesegment.
Thisdocumentwillserveasastartingpointforacommunity-basedapproachtoabroader
understandingofUAVsamongpipelineoperators,governmentagenciesanddroneserviceproviders.
4
Introduction
Pipelinesareamongthemostwidespreadmethodsoftransportinghydrocarbonsandpetroleumproductsworldwide.3Theoveralllengthoftheoilandgastrunk(main)pipelinesgloballystoodat1.89millionkilometresin2020,4thatisnearlyfivetimesthedistancebetweentheEarthandthemoon.NorthAmerica,AsiaandAfricaareexpectedtoleadglobalpipelineexpansionforthenextfewyears.5Apartfromdomesticpipelines,severalcross-borderoilandgaspipelinesoperateindifferentpartsoftheworld.
Astheworldendeavourstoarriveatpre-pandemiclevelsofeconomicactivity,thepromiseoflong-termgrowthandacceleratedinfrastructureexpansionsuggeststhatglobalenergyconsumptionwillincrease.Withtheenhancedfocusonnon-conventionalenergysources,theoilandgastransitinfrastructurewillneedtodeliverhigher-than-normaloperationalefficiencywhileextendingthelifespanofexistingpipelines.Theseimperativesopenupsignificantopportunitiesfortheuseofdronestosupportsuchinitiatives.
Whiletheupkeepofpipelinesisessentialforglobaleconomicgrowth,thethreatemanatingfromnaturaldisastersandotherexternalfactors,etc.isomnipresent.Dronescanactasacriticalcogintheresponsemachineryforeachofthesechallenges,therebyensuringsmoothenergytradeacrossregionsandaroundtheworld.
Tounderstandthescopeofdrones’applicabilityinthepipelinesegment,itisessentialtounderstandenergysupplychains.Consideringthatglobalenergyreservesareunevenlyconcentrated,6theirtransportinvolvesprimarilypipelines,inadditiontoshipping.7
Cross-countryandcross-borderpipelinestransportcrudeoil,petroleum,gasandotherassociatedproductsacrosslongdistances.Incountriesthatimportcrudeoil,pipelinestransportimportedcrudetodedicatedstorageareas,andthentorefineriestobeconvertedintofinishedproducts.8Afterprocessing,thefinishedproductsarere-transportedthroughaproductpipelinetodesignatedend-users.9Incaseofnaturalgas,theliquefiedgasisre-gasifiedatdedicatedplantsandtransportedfurtherviapipelines.10Insomeinstances,oilandgasreservesareconcentratedinoffshoreareas,requiringtheirtransportviaunderseapipelines.11
5
1
Droneusecases
forpipelines
Dronescanplayanimportantroleinensuringsafeoperationofpipelinesatdifferentstagesintheenergysupplychain.Theworldover,expertshavediscussedleveragingdronetechnologytoplanpipelineprojects,carryoutroutesurveysandperformregularinspectionstoensuresafetyandsecurity.12
Combinedwithadvancedsoftware,dronescandeliversuperioranalysisandinsightsbasedonhigh-resolutionimages,videosandassociatedgeospatialdataonpipelines.Thiscanassistprojectplanners,implementationagenciesandpipelineoperatorsinmakingmoreinformeddecisions.Conventionally,thetaskofperformingpipelinesurveysiscarriedoutbydeployinghumanresourcesonfoot,usingvehiclesorhelicopters.13Thesetasksinvolveconsiderablehumaneffortandexpenditure.However,withdevelopmentsindronetechnologyandassociatedvisualintelligencetools,thesetaskscanbeperformedmoreefficientlyandat
relativelylowercosts.14Insomeinstances,industrydataindicatesthatdronescouldslashthecostsofinspectionofenergyinfrastructurebynearly50%.15
Fromtheperspectiveofsavingcostsandresources,generatingaccuratedata16andensuringsafetyandsecurityofpersonnel,17thecasefordeployingdronesisstrong.Astheregulatoryregimeworldwideeasesincomingyears,moreandmoredronecompaniesareexpectedtoshowinterestinparticipatinginpipelineprojectsandoperations.Dronescanbeusedinmanywaysacrossarangeofpipelineactivitiesincludingprojectplanninganddesign,constructionandoperations.18
Thenextsectionexaminesthemostimpactfulusecasesinwhichdroneswouldnotonlyjustifytheinvestmentbutalsodeliverbenefitsdifficulttoachievebyothermeans.
1.1
Construction
1.Progressmonitoring:Constructionofanewcross-countryorinternationalpipelineinvolvessubstantialinvestmentsandisanactivityspreadoverlongdistances.Often,multiplestakeholdersareinvolved,includinglendersandinvestorsinpipelineinfrastructureassets.Dronescanbeusedtocapturehigh-qualityimagesandvideofootageforplanningpipelineroutesandenhancingtheinvestmentpitchtopotentialinvestors.Onceconstructionbegins,dronescantakesimilarfootageatregularintervalstogeneratevisuallyappealingdataabouttheprogressofconstructionactivityforinvestorbriefings.19
2.Real-timeremoteinstructions:Dronesmountedwithhigh-resolutioncamerasandloudspeakerscanassistprojectmanagerstoremotelyperformreal-timemonitoringofactualworkprogress20andrelayspecificinstructionstositesupervisors21basedontheirvisualassessmentfromthousandsofkilometresaway.
3.Transportofmaterial:Logisticsdrones
offertheuniquepropositionofliftingandtransportingequipmentandmaterialstoaidconstructionactivity22inchallengingterrains.Theycanalsobeusedtodropemergencysuppliestoworkersduringextremeweathereventsandothercontingencies.23
4.Inventorymanagement:Dronescanperformon-siteinventorymanagement24ofconstructionmaterialandequipmentusingradio-frequencytagsandreaders,especiallywhenmaterialandequipmentarespreadacrossvastterrainsandhavetobemovedfrequently.
5.Saferblastingoperations:Dronesmountedwithhigh-resolutionopticalandthermalcamerascanassistconstruction25andsafetymanagersinperformingblastingoperationssafelybyensuringnohumanbeingispresentwithintheradiusoftheblasteffect.26Moreover,dronescanhelpclearpeoplefromareasadjacenttotheblastsitebyannouncingtherisktotrespassersunawareoftherisktotheirlives.
6
Radiofrequencylink
Widearea
network
FIGURE1FirstcommercialmissionoverlandapprovedbytheFederalAviationAdministrationintheUSA
Datacentre
Unmanned
Fixed-wingunmannedaerialvehicle
(weight6kg,endurance2hours)
aircraft
system
Remoteoperationscentre
Groundcontrolstation
BPPrudhoeBayoilfield,Alaska
June2014
Source:BP
(/en/global/corporate/news-and-insights/reimagining-energy/
drones-provide-bp-eyes-in-the-skies.html
),AeroVironment
(/
).
*Indicativedepiction,notofactualdeployment.Imagesonlyforrepresentation.
1.2
Safety,operationsandmaintenance
1.Detectingleakagesandspills:Gasleaksandoilspillsfrompipelinesposetheriskofdamagetotheenvironment,propertyandhumanlifeinadjacentareas.27Timelycontainmentofsuchleaksandspillscanpreventfinanciallossandreputationaldamagetopipelineoperators.Usingspecializedsensors,dronescandetectsuchgasleaksandoilspills28andtheextentoftheirspread.Further,dronescansendlivefeedstoaiddisastermanagementauthoritiesincontainmentoperations.
2.Safetyaudits:Dronescanbeusedtoperformcomprehensiveinspectionsandsafetyauditsofpipelineinfrastructure29toassistwithpipelinefailureinvestigation,compliancewithpersonalprotectiveequipmentnorms,etc.
3.Preventiveinspection:Dronesmountedwithspecializedcamerasandpayloadscanbeusedtocarryoutregularinspectionactivities30likecheckingthestructuralintegrityofpipelines31andtheconditionofcompressorstationstopre-emptmaintenanceissuesanddamage.32
1.3
Security
1.Riskassessment:Pipelinesoftenpassthroughsensitiveareas.Toovercomevulnerabilities33insuchareas,regularriskassessmentexercisesareessential.34Drones
withspecialsensorscanassistsecurity
managersinperformingsurveysin
suchareas.35
7
1.4
1.5
2.Replacingfootpatrolling:Regulardroneflightscanreplaceconventionalformsofsurveillancesuchasfootpatrolling.36Thiscouldavertunnecessarysafetyriskstopatrollingpersonnelsuchasfromsnakebites,slipsandfalls,andunsafenightpatrols.
Managingcontingencies
1.Assistingindisastermanagement:Dronescanaidtheauthoritiesincarryingoutdamageassessmentandindeliveringessentialequipmentandemergencymedicalsupplies.39Theycanalsoassistfirstresponderswithmorecomprehensivesituationalawarenessintheaffectedareasofapipeline.40Afterdisasters,dronescanassistcompanypersonnelinperformingrepairs.
2.Extinguishingfires:Dronesequippedwithspecialhosepipescansprayextinguishingfoamincaseofafire.41
Environmentalgains
1.Thedownstreamsegmentoftheenergysupply
chain,ofwhichpipelinesareanimportantpart,isresponsibleformethaneemissions.44Dronesmountedwithspecializedsensorsandcameras45canassistpipelineoperatorsinenvironmentalmonitoringandinaddressingemissions-relatedchallenges.46
3.Incidentmanagement:Globally,pipelinemaintenancehasbeenachallengingtask.37Whenanyincidentsareanticipatedorhaveoccurred,securitymanagerscanrapidlydeploydronesforlivetrackingofintrudersandrelaytheirpreciselocationtolawenforcementauthorities.38
3.Telecomconnectivity:Telecommunicationscompaniesarecarryingouttrialstoprovideshort-termwirelessinternetconnectivityusingdronesinareaswithlimitedcommunicationinfrastructureduringpipelineconstructionorduringcontingencies.42
4.Insuranceclaimverification:Insurancecompaniescanharnessdronetechnologytoverifydamagewhensettlinginsuranceclaims.43
2.Byreplacingtraditionalfootpatrolling,vehicularandaerialsurveillancemethods,dronescanreduceoperators’carbonfootprint.
1.6
Globaldeployments
Invariouspartsoftheglobe,dronecompanieshavebeenropedinforpipelineinspectionandmonitoring.Forinstance,afewentitiesintheUSAhavereceivedpermissiononacase-by-casebasisfromtheFederalAviationAdministrationtoperformtaskspertainingtopipelinemonitoringinthebeyondvisuallineofsight(BVLOS)mode.47AleadingenergyentityinEuropehasreportedlybegunusingdronesforperformingsurveillanceofitspipelineinfrastructure.48
Interestingly,thepipelinesegmentinIndiahasalreadyshownforesightinrealizingthepotentialofdronetechnology.Forinstance,theGasAuthorityofIndiahadplacedanorderin2016forconductingadrone-basedaerialsurveillancepilotprojectontwoofitsgaspipelines.49Recently,itwasreportedthattheIndianOilCorporationisworkingondrone-basedmonitoringofonesectionofatrunkoilpipeline.50
2
2.1
Acceleratingdrone
adoption
Policy
Globally,governmentsaremakingrapidprogressincreatingenablingpolicyframeworkstomaximizethepotentialofdrones.India,forexample,hassignificantlyreformeditsdroneregulationsstartingwiththenotificationofnewDroneRulesinAugust2021toensuregreateradoptionofthetechnology.Almosttheentirecountry,excludingsensitivelocations(redzones)andurbanareasaroundairports(yellowzones),hasbeenopenedupforcommercialuseofdrones(greenzone)uptoaheightof400feet.51Mostofthecross-countryonshoretrunkpipelines,fallinginthegreenzone,arebeginningtoadoptdronesfasterunderthesimplifiedrules.
Thetraditional,labourintensivemeansofperformingpipelinesurveysareyieldingdwindlingprofitsevenasendusersexpectsuperiorresults.52Withrespecttopipelines,dronesareuniquelypositionedtoperformthesetaskswithlimitedhumanintervention,usinginnovativetoolstogenerateaccuratedataatlowercosts,identifyingpainpointsalongtheright-of-wayandenablingoptimaldecision-makingforconstructorsandoperators.53
Toassessandprioritizevariousdroneusecasesintheoilandgaspipelinessegment,eachregionorcountrycansetuparegulatorysandboxincollaborationwithallstakeholders.Thiswouldhelpregulatorsderivekeylearningstoprepare
suitableflightstandardsandoperatingprocedures,whilepipelineoperatorsanddroneserviceproviderscouldtesttherobustnessofdroneuseinmeetingthepipelinesegment’sneedsundervaryingconditions.Sector-specificexperimentswiththeparticipationofdifferentstakeholdersandnationalitieswouldinducemorethoroughnessandinterdisciplinaritytohelpformulatemoreinformedregulations.Thiswillalsoenableinnovatorsto
gaininsightsonprocessdesign,productvaluechains,productdevelopmentandkeyindustryexpectations.
Atthesametime,thesandboxapproachwouldenablestakeholderstoanticipateandplanforpotentialrisksordownsidessuchasprivacyconsiderations,safetyconcernsduetomalfunctionorhacking,andsecuritythreatsfromroguedrones.Regulators,manufacturersandserviceprovidershavearangeofoptionstoaddressthese,includingtrackingofdronesinreal-time;trainingandcertificationofpilots;registrationofusers;andmonitoringofdroneflights.
Afterobtaininglearningsfromtheproposedtrialsandconductingindustryconsultations,regulatoryauthoritiescouldconsidermakingdronedeploymentmandatoryforpipelineconstruction,rehabilitationandmonitoring,astheNationalHighwaysAuthorityofIndiahasdoneforallnationalhighwayprojects.54
Drones:Ensuringcost-effectivemaintenanceofoilandgaspipelines8
9
Entity
Role
2.2Stakeholders
Thistableliststhestakeholderswhoneedtoplayaroleintheevaluationandadoptionofdronesinthepipelinesegment.
TABLE1Communityofstakeholders
Energyministry
Deriveinsightsfromsandboxtrialsforpolicyplanningandformulation
Provideguidanceonsafetyandsecuritystandards
Promotetheuseofdronesforcross-countrypipelines
Civilaviation
authorities
FormulateUAVpolicy;monitorandensurecompliance
Obtaininsights;providesupporttoovercomedroneoperationchallenges
Pipelineasset
ownersand
operators
Curateexperimentsforuseofdronesinwidevarietyofusecases
Definekeyfunctionalexpectationsandoutcomesrequired
Scopeoutdronemissionsandconductcost-benefitanalysis
Adaptpotentialusecasesanddefinedatarepositoryandgovernanceparameters
Projectmanagement,planningandconsultingagencies
Understandpotentialdroneapplicationsrelevantforeachcustomer
Supportcustomersinpreparingrequestsforproposalsforinvitingbids
Conducttechnicalevaluationsandmanagedeployments
Engineering,procurementandconstruction(EPC)contractors
Evaluateandadoptuseofdronesduringplanningandimplementationstagesofnewgreenfieldpipelineprojects
Transferunmannedaircraftsystemsascoresub-systemsforoperationsandmaintenancetothepipelineoperators
Droneservice
providers
Demonstratedrones’capabilitiesinthepipelinesegment
Gaugeoperational,environmentalandtechnicalchallenges
Understandpipelineoperators’expectations
Engagewithallstakeholderstodeliverend-to-enddrone-as-a-service
Dronemanufacturers,payloadoriginalequipmentmanufacturers(OEMs),trainingorganizations
Deliverdroneandsensorcapabilitiesmatchingcustomerneeds
Supportdeliveryofgenericandsector-specifictrainingofdronepilots
Unmannedtraffic
managementand
digitalplatform
providers
ProvidetrackingandtrafficmanagementespeciallyforBVLOSoperations
Contributetowardssafedroneusageinthepipelinesegment
Telecomservice
providers
OffertelecomcoverageinremoteareastosupportdroneoperationsandtrafficmanagementSupportproof-of-conceptandsandboxtrialenvironments;providetechnicalguidance
Insurance
companies
Evaluateuseofdronesforinsurancesurveys
Incentivizedroneusagebyofferingpremiumdiscounts
Localgovernment
officials
Surveypipelinesafterconstructiontoaddresslocalissues
Sensitizethecommunityonthebenefitsofdroneuse
Lawenforcement
anddisaster
management
agencies
Communicatekeyexpectationsforresponsetoincidentsanddisasters
Engageduringtrialstoprovideinputsanddrivebuy-in
10
2.3
3
Productdevelopmentandco-innovation
Pipelinesoftencrisscrosslargedistanceswithvaryingenvironmentalconditions.Buildingdroneswithhighmarginsofsafetyandgreaterenduranceandrobustnessrequiresacollaborativeapproachtowardsinnovationandproduct-marketfit.
Moreover,consideringthesubstantialnumberof
usecases,suchcollaborationbetweenpipeline
operators,droneserviceprovidersandstartups
iscriticaltodevelopuser-friendlysoftwareand
advanceddataanalyticssolutions.
2.4
Skillsdevelopmentandtraining
Studieshavealreadyhighlightedtheneedforaskilledworkforcetohandledronesformonitoringpipelines,especiallyinriskyenvironments.55Remotepilottrainingorganizationsmustworkclosely
withpipelineoperators,regulatoryauthoritiesanddronemanufacturerstocreatestandardoperatingproceduresfordronesurveysofpipelinesandtotraindronepilots.
Wayforward
Consideringcountries’mutualdependenciesforenergysecurity,andintheinterestofexistingandfutureenergysecuritycooperation,countriesmustundertakejointtrials,knowledgesharingandcapacitybuildingintheuseofdronesinthepipeline
segment.Theexchangeofdataandsharingofregulatoryinsightsarenecessarytogenerateinterestandpromoteinteroperability,whileboostingdemandacrossdifferentcountries.
Conclusion
Whilethepipelinesegmenthasafavourablesafetyrecord,thepotentialforpipelinefailurescannotbeignored–beitacaseofblockageorfires
thatadverselyimpactthesurroundinghabitation,floraandfauna,56orpost-constructionconcernsraisedbylocalpopulations.Withthecomplexanddynamicnatureofsafety,securityandoperationalrisks,thedeploymentofdronesforoilandgaspipelineshasastrongrationale.CountriessuchasIndiahavealreadyintroducedenablingregulationsandpolicyinitiativestoencouragethemanufactureanduseofdronesandtheircomponents.57Industry,academiaandgovernmentmustcollaboratetoformulatesector-specificoperatingprocedures,firmuptechnicalrequirementsandaddressconcernspertainingtodemandcreation.
Theoveralllengthofoilandgastrunkpipelinesgloballyisexpectedtoreach2.03millionkilometresin2024.58Foritspart,thedroneindustrymustrecognizetheenormousbusinessopportunitiesinthepipelinesegment.Nosingleentitycanofferintegratedaerialintelligencefortheenergysector,andamultistakeholderapproachthatensuresfrequentdeliberationsandconsultationsisimperativetoensuredeploymentofdronetechnology,associatedvisualintelligencesolutionsandtheirseamlessintegration.Participationfromallrelevantstakeholderswillfurtherensurethecreationofcost-effectivedeliverymodels.Insummary,dronemanufacturersandserviceprovidersmustcollaboratewithpipelineoperatorsandgovernmentauthoritiestodeliversuperiorsolutionsandtoacceleratethecreationofenablingregulatoryframeworksthatcouldfast-trackdeployment.
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12
Contributors
RajanLuthra
Head,SpecialProjects,OfficeoftheChairman,RelianceIndustries;Fellow,CentrefortheFourthIndustrialRevolution,India
RashmiBhangale
AssistantVice-President,SpecialProjects,JioPlatforms
SanketKulkarni
SeniorManager,JioPlatforms
VigneshSanthanam
ProjectLead,AerospaceandDrones,CentrefortheFourthIndustrialRevolution,India
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9.10.
11.
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14.
15.
Endnotes
Whalley,R.andAmeer,A.Abdul,“Energy-efficientgaspipelinetransportation”,SystemsScience&ControlEngineering,vol.2,no.1,2014;Green,KennethP.andJackson,Taylor,“Pipelinesaresafer,cheaperandgreener”,FraserInstitute,6October2015,
/blogs/pipelines-are-safer-cheaper-and-greener
.
“IndianUASRules2020willfacilitateIndustrialRevolution4.0:FICCIRecommendationstoGovernment”,FICCI,4July2020,
https://ficci.in/pressrelease.asp?nid=3773
.
Green,KennethP.andJackson,Taylor,“Pipelinesaresafer,cheaperandgreener”,FraserInstitute,6October2015,
/blogs/pipelines-are-safer-cheaper-and-greener
;“TransportingOil:WhyPipelinesStillRule”,Forbes,13May2016,
/sites/tortoiseinvest/2016/05/13/transporting-oil-why-pipelines-still-
rule/?sh=558531cb12dc
;Belvederesi,ChiaraandDann,MarkusR.,“Statisticalanalysisoffailureconsequencesforoilandgaspipelines”,InternationalJournalofSafety&SecurityEngineering,vol.7,no.2,2017,pp.103-112.
“GlobalLengthandCapitalExpenditureOutlookforOilandGasPipelines,2020?2024:AsiaLeadsGlobalPipelineGrowth”,CisionPRNewswire,11June2020,
/news-releases/global-length-and-capital-
expenditure-outlook-for-oil-and-gas-pipelines-20202024-asia-leads-global-pipeline-growth-301074333.html
.
“GlobalOilandGasPipelinesIndustryOutlookto2023-CapacityandCapitalExpenditureOutlook”,GlobalNewswire,13February2020,
/news-release/2020/02/13/1984385/0/en/Global-Oil-and-Gas-
Pipelines-Industry-Outlook-to-2023-Capacity-and-Capital-Expenditure-Outlook.html
.
Rempel,Hilmar,“GeographicalDistributionofOilandNaturalGasDeposits-DifferentMeansofTransportationtotheConsumptionCenters”,PipelineTechnologyConference,2006,
HYPERLINK"/sites/default/fil
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