优赛德热氮气喷涂培训

CHINA11

Nitrotherm:ConditionedNitrogenforCoating改良型氮气喷涂技术当前第1页\共有31页\编于星期二\1点2目录1.公司介绍 42.使用氮气喷涂的原因 5-63.设备投资回报率及参考案例 7-175.氮气喷涂应用 207.高纯度氮气的获取方法 24-258.对比试验

26-299.技术规格 30商务相关信息技术相关信息6.设备安装及维修保养：即插即用 21-23当前第2页\共有31页\编于星期二\1点3商务相关信息当前第3页\共有31页\编于星期二\1点

优赛德中国在中国市场享有氮气喷涂应用的独家知识产权。优赛德（天津）喷涂技术有限公司从属于意大利的EurosiderSAS公司，办公地点位于 天津。

EurosiderSAS公司成立于1973年，总部位于意大利的Grosseto。自成立起，公司就致力于工业气体发生器的研发和生产。主要侧重研发高纯度氮气应用于喷涂。在喷涂行业处于世界领先范围。4公司介绍当前第4页\共有31页\编于星期二\1点5Why

useNITROTHERM

to

coat?节约20%涂料和稀释剂明显的减少过喷现象，从而延长喷房过滤系统寿命，减少喷房保养工作减少能源消耗减少20%施工时间更高的传递效率大量缩短涂层间闪干时间减少清洁喷房时间提高20%喷涂良率无桔皮现象更好的涂层流平效果降低20%VOC排放减少50%-100%稀释剂使用降低因转换水性漆而产生的投资成本20%是以往客户现场施工平均经验值。确切的百分含量要依据不同客户现场的实际情况而定。

20%成本降低降低VOC排放生产效率提高质量提高当前第5页\共有31页\编于星期二\1点6NITROTHERM

isEssentialandProvenTechnology改良型氮气作为涂料携带者替代原有压缩空气改良型氮气利用特定纤维膜专利技术生产氮气

经多层优化控制，提供优越喷涂质量拥有在欧洲及美国近千例现场应用并在汽车，家具，消费电子，航空，游艇等相关行业.拥有全球专利权当前第6页\共有31页\编于星期二\1点7参考案例

#1

-automotiveNITROTHERMSPRAYADVANTAGES:NosagThicknessuniformity(15mic,withairbetween8and25)Atomizationpressurereducedbyhalf(from4.13barto2,07bar)-30%paintconsumptions-25%applicationtimePerfectqualityaroundtheholesToyotaProductstreatedwithNitrogen:Bumpers65

Eurosidermachines:

J40,J30,J20Locations:USA,UK,CAN,FRA,CHECKREPApplicationline:Onlymanualapplicationandmainlyprimer/watch?v=2ovcCgt-Etg当前第7页\共有31页\编于星期二\1点8参考案例

#2–yatchandgelcoatingNITROTHERMSPRAYADVANTAGES:Gelcoat800umisappliedbymanualpaintingofthemoldusingNitrotherm;basicallyonelayerappliedin3movementsoftheguneachabout250um.Totalapplicationtimeabout0.5hr.Nodripping.Gelcoatishighdensitycoatingandwhenappliedmanuallybyrollerittakes20xlongerthenwithNitrothermduetotheflashtimesneededinbetweenPressurereduction-25%+5%yieldimprovement.AzimutProductstreatedwithNitrogen:Panels5

Eurosidermachines:

J40Locations:ITAApplicationline:Onlymanualapplication/watch?v=HnmvEUcw2Ls当前第8页\共有31页\编于星期二\1点9参考案例

#3–automotiveNITROTHERMSPRAYADVANTAGES:DefectsPerVehicle(-22,72%);VOCEmissions(-23,2%);SolventConsumption(-28,5%);PaintConsumption(-24,3%);ApplicationTime(-22,2%);Productivity(+22,2%);Overspray(-16,3%);TransferEfficiency(+20,9%).FaureciaProductstreatedwithNitrogen:Bumpers11Eurosidermachines:J90Locations:GERApplicationline:Rotarybellsrobotline/watch?v=JIUd4-d8SuM当前第9页\共有31页\编于星期二\1点10参考案例

#4–furnitureNITROTHERMSPRAYADVANTAGES:-30%paintconsumptions-25%applicationtimePerfectqualityaroundtheholes,duetotheexcellentadhesionofthepain,alsointhecorners.-90%reductionofmicrobubblesbetweensurfaceandthecoatingNodrippingIlcamProductstreatedwithNitrogen:Cabinetry8

Eurosidermachines:J20,J40,J80Locations:ItalyApplicationline:Automaticguns/watch?v=Th9xroZQRkk当前第10页\共有31页\编于星期二\1点11参考案例

#5–automotiveNITROTHERMSPRAYADVANTAGES:VOCreductioncompulsoryfromUKgovernment,750k€investment(includingtanks,training,re-layout,etc.)-25%paintconsumptionsNissanProductstreatedwithNitrogen:Bumpers20

Eurosidermachines:J30Locations:UK,SPAApplicationline:Onlymanualapplication当前第11页\共有31页\编于星期二\1点12参考案例

#6–furnitureNITROTHERMSPRAYADVANTAGES:-30%VOCreduction-72%reductioninenergyconsumptionintheplant'sfinishovens-25%paintconsumptions-25%applicationtimePerfectqualityaroundtheholesElkayProductstreatedwithNitrogen:Cabinetry10Eurosidermachines:J30Locations:USAApplicationline:Automaticline当前第12页\共有31页\编于星期二\1点13NITROTHERMSPRAYADVANTAGES:-20%VOCreduction-35%paintconsumptions-25%applicationtimeNoorangepeelLOMProductstreatedwithNitrogen:Covers15

Eurosidermachines:J90,J200,MFSLocations:CHINAApplicationline:Automaticguns参考案例

#7–consumereletronics当前第13页\共有31页\编于星期二\1点14NITROTHERMSPRAYADVANTAGES:-50%reductioninnumberoflayers.-40%reductionofsolvent,paintandwaste.-90%reductionofmicrobubblesbetweensurfaceandthecoating,resultinginexcellentvisualquality.Nodripping.CFNProductstreatedwithNitrogen:Cabinetry2

Eurosidermachines:J20Locations:ITAApplicationline:Onlymanualapplication参考案例

#8–furniture当前第14页\共有31页\编于星期二\1点15参考案例

#9–furnitureNITROTHERMSPRAYADVANTAGES:Uniformthicknessandcolorwithexcellentappearance19%averagethicknessreductionNoorangepeeleffect50%reductionofaircompressedpressure6glosshigherlucidityExcellentcoverageandpowderperformancewithlessmicronevenonproblematicareasasweldjointsElectroluxProductstreatedwithNitrogen:Washingmachines1

Eurosidermachines:PolyfluidLocations:ITAApplicationline:Testing当前第15页\共有31页\编于星期二\1点16参考案例

#10–automotiveNITROTHERMSPRAYADVANTAGES:-20%reductionofready-to-usepaintconsumption-40%reductionofthinnerconsumptionusedtodilutethepaints-25%totalnetsavingsofsolvents-30%lessapplicationtimetheheatednitrogentechniquereduced-70%thenumberofwastepartsinproductionKeyPlasticProductstreatedwithNitrogen:Interiors5

Eurosidermachines:J20Locations:ITAApplicationline:Automaticgunsandrobots当前第16页\共有31页\编于星期二\1点17Currentinstallation:

喷涂方式

Nitrothermoperations氮气喷涂

Rotarybelt

旋杯

Currentpaintconsumption涂料用量

2000kg/day

Paintsavings:涂料节省20%Paintprice涂料单价15eur/liter

Operationaltime使用时间365days/year

Totalpaintexpenses涂料成本

€10,950,000

Totalpaintexpenses涂料成本€8,760,000

Totalpainsavings:节省成本€2,190,000

Nitrotherminvestment氮气喷涂设备投资

Typerequired设备型号Nitrobot

Numberrequired数量16

Priceperunit单套价格€124,000

Installationcosts安装费用€40,000

Totalinvestment总投资€1,992,000

Paybacktime投资回报时间0.9Years

设备投资回报率–

汽车行业案例当前第17页\共有31页\编于星期二\1点18HawkHaoHaiboEmail:haibo@

Web:

Mobile: +8613352017858

VisitingaddressTongguangbuilding,12thfloor,12-05

NongzhanguangSouthRoad

Chaoyangdistrict,Beijing

优赛德中国联系方式当前第18页\共有31页\编于星期二\1点19技术相关信息当前第19页\共有31页\编于星期二\1点20氮气喷涂应用行业汽车，家具塑料，飞机制造，玻璃造船业喷涂方式手动喷具虹吸式罐枪重力式罐枪手动混气枪-静电枪自动喷具旋碟-旋杯-自动混气枪-静电枪涂料类型涂料水性漆和溶剂型漆单组份或双组份-高固含涂料金属漆底漆，面漆，清漆当前第20页\共有31页\编于星期二\1点氮气喷涂设备安装：

即插即用喷枪连接气管长度13.33m氮气专用气管 (可选长度:20m).涂料类型:底漆,面漆，清漆水性漆,溶剂型漆高固含量涂料单组份，双组份空气压缩机压缩空气干燥机压缩空气储气罐≥275升电源220V(or110V),50-60Hz气管管路连接

ø14mm外径, 11mm内径氮气储气罐≥500升喷具类型:低压大流量空气喷枪(HVLP)低压低流量空气喷枪(LVLP)标准/常规空气喷枪旋杯混气喷枪静电喷枪当前第21页\共有31页\编于星期二\1点氮气喷涂设备维护保养如果设备每天工作16小时的话，需按下面操作更换过滤器滤芯:每半年更换外部空气进口处除油过滤器滤芯每半年更换外部活性炭过滤滤芯，压差超过0.35barg/5.08psig时需立即更换。

如果压差表上的指针指向红色区域时，需立即更换过滤器滤芯当前第22页\共有31页\编于星期二\1点23安装示意图当前第23页\共有31页\编于星期二\1点24高纯度氮气的获取方法空气的组成成分：78%氮气，21%氧气和1%的其他气体。氮气喷涂中的聚合纤维膜从空气中分离出高纯度氮气当前第24页\共有31页\编于星期二\1点25高纯度氮气的获取方法氮气喷涂应用包括7个步骤：压缩空气供应（空压机+干燥