组合机床主轴箱及夹具设计

1,Electromechanicalintegrationandthedevelopmentoftechnology一、机电技术发展历程及其趋Sinceanelectronictechnologybirthofelectronictechnologyandmechanicaltechnologyintegrationbegan,onlyasemiconductorintegratedcircuit,particularlyinamicroprocessorrepresentativeofthelarge-scaleintegratedcircuitsforthefuture,"mechatronics,"atechnicalaftersignificantprogress,andhasattractedwidespreadattention.集成电路,尤其是出现了以微处理器为代表的大规模集成电路以后,"机电"mechanical-electricalintegration,"thecourseofdevelopment(一)机电"的发展历程CNCmachinetoolscomeout,wrote"mechatronics,"thefirstpageof数控机床的问世,写下了"机电"历史的第一页Microelectronictechnology,"mechatronics''bringagreat2.微电子技术为"机电''带来勃勃生机3.PLC,"PowerElectronics"forthedevelopmentof"mechatronics"provideafirm3.可编程序控制器、"电力电子"等的发展为"机电"提供了坚强基础4.Lasertechnology,fuzzytechnology,informationtechnologyandothernewto"mechanicalandelectricalintegration,"anewandhigherlevel.4.激光技术、模糊技术、等新技术使"机电"跃上新台阶mechanical-electricalintegration,"thedevelopmenttrend(二)机电"发展趋势Integrationofopticalandelectricalmachinery.Generalmechanicalelectricalintegrationsystembysensingsystems,energysystems,informationprocessingsystems,machinery,andothercomponentsofthestructure.Therefore,theintroductionofopticaltechnology,therealizationoftheinherentadvantagesofopticaltechnologyiseffectiveImprovedmechanical-electricalintegrationsystemsensingsystem,energy(power)systemsandinformationprocessingsystem.opticalelectricalmachineryintegrationisthedevelopmentofmechanicalandelectricalproductstrend.有效地改进机电系统的传感系统能源(动力)系统和信息处理系统.光机电Systematicself-distribution-FlexibleFutureelectromechanicalintegrationproducts,andimplementationofcontrolsystemsareadequate"redundancy"andmore"flexible"andcanbetterdealwithanemergency,isdesigned"self-distributionsystem."Self-disciplineinthedistributionsystem,thevarioussubsystemsareindependentofeachother'swork,thesubsystemforsystemservices,andhasitsown"self-discipline",accordingtodifferentenvironmentalconditionsreactdifferently.Itscharacteristicsaresubsystemcangenerateitsowninformationandadditionalinformationgivenintheoverallpremise,specific"action"canbechanged.Inthisway,significantlyincreasethesystem'sabilitytoadapt(flexible),notbecauseofthefailureofasubsystemofthewholesystem.自律分配系统化——柔性化.未来的机电产品,控制和执行系统有足Holographicsystematic-inligent.Futureintegrationofmechanicalandelectricalproducts,"holographic"featuresmoreandmoreobvious,moreandmorehigh-levelinligence.Thisismainlyrevenuesinthefuzzytechnology,informationtechnology(especiallysoftwareandchiptechnology)development.Inaddition,thehierarchicalstructureofthesystem,asimplechangeof"top-down"situationiscomplex,thereismuchmoretwo-waylinkredundancy.全息系统化——智能化今后的机电产“全息特征越来越明显智能化水平越来越高。这主要收益于模糊技术、(尤其是软件及技"Ofasoftware"ofthe-Biomimeticsystematic.Futureintegrationofelectricalandmechanicaldevicesonthedependenceofgreatinformation,andoftenthestructureisina"static"instability,butinadynamic(work)whenisstable.Thisisabitlikelivingbiological:Whencontrolsystem(thebrain)tostopwork,thenof"Death",andwhencontrolsystem(brain)work,thebiologicalvitality.Bionicsresearchinthefieldofanumberoforganismshavebeenfoundgoodinstitutionscanprovideproductsfortheelectricalandmechanicalintegrationofthenewbody,buthowtolivewiththesenewbodyof"Life"hastobein-depthstudy.Thisfieldofstudyreferredtoas"biological--Software(brain)oneandindivisible.Itseems,electromechanicalintegrationoftheproductsalthoughtherearemoresystematicdevelopment,butthereisalongwayto而当控制系统(大脑)工作时，生物就很有。仿生学研究领域中已发现的一些生物体优良的机构可为机电产品提供新型机体但如何使这些新型机体具机电产品虽然有向生物系统化发展趋，但有一段漫长的道路要走。5.MEMSof-miniaturization.Atpresent,thesemiconductordevicesusedinthemanufacturingprocessofetchingtechnology,inthelabhasproducedsub-micronmechanicalcomponents.Whenwillthisresultfortheactualproduct,thereisnoneedtodistinguishbetweenthemechanicalpartandcontroller.Willbecompleymechanicalandelectronic"integration",andthebody,theExecutiveBody,sensors,suchasCPUcanbeintegratedwiththesizeofasmall,andtheformationofaself-regulatorycomponents.Thismicro-mechanicalintegrationofelectromechanicalimportantdirectionofdevelopment.在中已制造出亚微米级的机械元件。当将这一成果用于实际产品时，就没微型机械学是机电的重要发展方向。Second,thetypicalelectromechanicalintegration二、典型的机电产Mechanicalandelectricalsubsystemsintegrationproducts(completemachine)andthefoundationyuan,parttwocategories.Typicalmechanical-electricalintegrationsystem:CNCmachinetools,robotics,automotiveelectronicproducts,inligentinstrumentation,electronicpublishingprintingsystems,CAD/CAMsystems.Typicalelectromechanicalintegrationyuan,componentsare:powerelectronicdevicesanddevices,progrblelogiccontroller,fuzzycontroller,micro-motors,sensors,ASIC,servoinstitutions.Thesetypicalelectromechanicalintegrationoftechnicalstatusquoanddevelopmenttrends,marketysisof(notquoted);.、机电产品分系统(整机)和基础元、部件两大类。典型的机电系统CAD／CAM系统等典型的机电元部件有电力电子器件及装置、可编程序控制器模糊控制器微型电机传感器集成电路伺服机构等这些典型的机电产品的技术现状、发展趋势、市场前景分析从略。、Third,'sdevelopment"mechatronics"thesituationandtasks三、我国发展“机电”的形势和任Mechanicalandelectricalintegrationmainlyincludetwolevels:First,byusingmicroelectronictechnologytotransformtraditionalindustries,anditspurposeisenergyandmaterialstoenhanceefficiencyimproveproductqualitythetraditionalindustriesoftechnologicaladvancesinimprovingsteptwoistodevelopautomated,digital,inligentmechanicalandelectricalproducts,andpromotetheupgradingofproducts.机电工作主要包括两个层次：一是用微电子技术改造传统产业，其目(1)'s"mechatronics"ofthesituation(一)我国“机电”工作的形1.'smicroelectronicstechnologytotransformtraditionalindustrieswiththeworkloadoflargeandbroad,difficultElectromechanicalintegrationtechnologywith'sacceleratedproductupgrading,enhancingthevoiceofthemarketshare,pressure.2.我国用机电技术加速产品更新换代提高市场占有率的呼声高3.Electromechanicalintegrationwithrecedbyproductsoflowtechnologycontentandaddedvalue,energy,water,s,pollution,disturbingproductliabilityheavyandmeaningful.'sindustrialsystems,energyconsumption,waterconsumptionbig,seriousenvironmentalpollutionenterprisesalsoaccountedforafairlylargeproportion.Inrecentyears'sindustrialstructure,productmixAlthoughseveraladjustments,butforvariousreasons,lackofeffectivenesshasbeenobvious.Thisisahigherlevelinsideleadingdepartmentsfrommanydoors,enterprisesare"findingithardtoleavetheirnativeland","isentrenchedindustry",butalsooptimizetheundeniablenottheidealindustry,theoptimizednoItalianproducts.Thebestanswerlongagoputtheseenterprisesintheface,thisisthedevelopmentofmechanicalandelectricalintegration,developmentandproductionoftheelectricalandmechanicalintegrationproducts.Mechatronicsproductfeaturesstrong,goodperformance,high-quality,lowcost,andhasaflexible,accordingtotheneedsofthemarketandreflecttheuserwhentheproductmixandproductionprocesstodothenecessaryrestructuringandreform,insteadofswitchingequipment.Thisisthesolutionofmechanicalandelectricalproductsandmorevariety,thelessimportantwaytomassproduction.Atthesametime,forthetraditionalmechanicalindustriesinjectionoffreshblood,bringingnewvitality,andtheheavymachineryproductionfromthemanualrelievedtoachievecivilizedproduction.3.我国用机电产品取代技术含量和附加值低耗能耗水耗材高，经调整，但由于多种原因，成效一直不够明显。这里面固然有上级部门的政、前，这就是发展机电，开发和生产有关的机电产品。机电产时产品结构和生产过程做必要的调整，而无须改换设备。这是解决机电产带来新的，把机械生产从繁重的体力劳动中解脱出来，实现文明生产。、Furthermore,fromthepointofviewofmarketdemand,'sresearchanddevelopmentofmechanicalandelectricalintegrationproductswithnolonghistory,abiggapbetweenthemanyvarietiesofproduct,ty,grade,quality,cannotmeetthedemand,largerthantheannualimportvolume,much-neededdevelopment.(2)'s"mechatronics,"the(二)我国“机电”工作的任'smechanicalandelectricalintegration,thetaskcanbesummedupintwosentences:Thefirstobservationisextensivelyusedelectromechanicalintegrationtechnologytotransformtraditionalindustries;Anotherobservationisthatthemechanicalandelectricalintegrationinabigwaytodevelopproducts,andpromotetheupgradingofmechanicalandelectricalproducts.Theoverallgoalistopromotetheformationofmechanicalandelectricalintegrationindustryfor'sindustrialstructureandproductmixadjustmentandmakecontributions.我国在机电方面的任务可以概括为两句话一句话是广泛深入地用机Inshort,electromechanicalintegrationtechnologyistorevitalizetraditionalelectromechanicalindustrialsourceoffreshbloodanddriving,istoopen'selectromechanicalindustryproducts,theindustrialstructureadjustmentofthekeysthe启我国机电行业产品结构、产业结构调整大门的,'sdevelopment"mechatronics"四、我国发展“机电”的对(1)strengthentheco-ordinationarrangements,coordinateddevelopmentnCurrently,thecountryengagedin"mechatronics"researchanddevelopmentproductionofmanyunits.Eachhadasetofitsowndevelopmentstrategy.Theunitsintheirnsbecauseofthefoothold,thefocusoftherestrictions,itisinevitabletoconsideronlylocalinterests,thecompetentdepartmentsoftheprojectandnning,lackofaunifiedconsider,andmakeenoughissue,thelackofauthoritativeLookingattheoveralldevelopmentnsandstrategicnning.Itistherefore mendedthatthecompetentdepartmentsinstructtherelevantunitsofin-depthinvestigationandstudyandscientificysisonthebasisoftheoveralldevelopmentofaunifiedmanagement"mechatronics"research,development,productionnsandprogrammestoavoidduplicationofdevelopment,productioncrashes!“机电”研究、开发、生产计划和规划，避免开发上重复，生产上撞车!strengthenregulationoftheindustry,toythe"Association"role(二)强化行业管理，发挥“”作用Atpresent,'s"mechatronics"moreheat,whilethecurrentindustrybreakdownmethodsandmanagementsystem,"frommanydoors"isthedifficultpyridoxine.Therefore,itisnecessarytoclarifyourcountrya"mechatronics"industry'smanagementbody,accordingtothecountry'spoliticalandeconomicreformsthespirit,aswellasmechanicalandelectricalintegrationindustrycharacteristics,weproposetheBeijingassoonaspossibletostrengthentheconstructionoftheElectricalandMechanicalIntegrationAssociation,givenitsindustrymanagementfunctions."Association"Weshouldfurtherexpandtheleadership-therepresentativesoftheerningCouncilandthelevelofcoverage,wemuststrengthentheOfficeoftheSecretariatbuilding;abletopassitssmartoffices,economicentities,organizations,"industry"development,strategicnningfiction;guidancelayoutlayoutoftheindustryadjustment,thestartingpointforthedevelopmentofoptions,doagoodjobofthepilotandkeyprojectsoftheissuingoftheproject,thetenderexercise……、“出多门是难哆的因此我国有必要明确一“机电行业的统管机构，根据目前国家和经济的精神，以及机电行业特点，我们建议尽快加强机电的建设赋予其行业管理职能“”要进一步扩大机构——理事会的代表层面和复盖面，要加强处、Optimizationdevelopmentenvironment,increasedsupportfor三)Optimizationdevelopmentenvironmentthatthroughpropagandaamongthemasses,creatingacommunityasawhole,bothinsideandoutsidetheenterprisetosupport"themechanicalandelectricalintegration,"theatmosphereofdevelopment,suchasassoonaspossibleforforeigninvestorstoinvestinthedevelopmentof"mechatronics"industrytoprovideconvenientaspossiblefortheestablishmentofdevelopment,productionintegrationofmechanicalandelectricalproductsgivethegreenlighttohigh-techenterprises;endeavourtodevelop,manufactureelectromechanicalintegrationproducts,suchasthedeploymentofelementsofgood力为开发、生产机电产品调配好资源要素等。Increasetheintensityofsupport,technology,itisnecessarytostrictlylimittheconsumptionofelectricity,water,shigh-traditionalproductdevelopment,didnotusethemechanicalandelectricalintegrationofbackwardtechnologyproductsrestrictionsmandatoryelimination;stronglyadvocatedusingelectromechanicalintegrationonthetraditionalindustriesforthetransformationoftheelectricalandmechanicalintegrationtechnologytotransformtraditionalindustriesdryonthetechnicaldevelopmentandapplicationofprojectpriorityprojects,andgiveprioritysupporttothetechnicaldevelopmentandapplicationoftheunittocontributetoleadership,scienceandtechnology nelofrecognitionincentives.单位、科技人员进行表彰等tohighlightkeydevelopment,takeintoaccountthe"twolevels"Mechatronicsindustriescoveraverywide,andourfinancial,humanandresourcesarelimited,sowegraspmechatronicsindustrydevelopmentcannotbeexhaustive,Bengpuzhixu,itshoulddistinguishbetweenprimaryandsecondary,boldchoices,inorder,selective.Attentionshouldbepaidt