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SummaryoftheFinalSolidWasteDefinitionandBoilerRules

2011

OhioEPA

3/22/2011

Introduction:

OnApril29,2010,U.S.EPAproposedinterrelatedrulesregardingsolidwastes,boilers/processheaters,andcommercialandinstitutionalsolidwasteincinerators(CISWI).Thesewagesludgeincineration(SSI)rulewasproposedonOctober14,2010.

Thefinaldecisiononthenonhazardoussolidwastedefinitionwilldeterminewhetheragivenfacilityisregulatedasaboilerorasawastecombustor.InJune2007,theU.S.CourtofAppealsrejectedEPA’sstandards,citingCAAlanguagethat“anyfacilityburninganysolidwaste”istoberegulatedasawastecombustor,notaboiler.Thelegalrequirementsundertheproposedboilerandwastecombustorrulesdifferandmayresultindifferentairpollutioncontrolrequirements.

Sincethecourtvacaturoftheserulesin2007,U.S.EPArequestedinformationfromapproximately3,000boilerand500suspectedCISWIunitsandconductedemissionstestingatafractionofthesefacilities.SomeboilerselectedtoceaseburningsecondarymaterialstoavoidbeingclassifiedasasolidwastecombustorundertheproposedCISWIrule.Thedatafromtheemissionstestingwasevaluatedtodeterminealevelofcontrolfortheproposedstandards.

TheCleanAirAct(CAA)createdtwodifferentrequirementsforboilers(sec.112)andcommercialandindustrialsolidwasteincineration(CISWI)units(sec.129).Undersection112oftheCAA,boilersarecategorizedasmajorandareasources.Majorsourcesincludethosethatemit10tonsperyearofanyoneairtoxicor25tonsperyearofallairtoxics.MaximumAchievableControlTechnology(MACT)standardsmustbesetforallemittedtoxicairpollutants.Areasourcesincludesourcesthatemitlessthanthe10/25tonsperyearthresholdforairtoxicsemissions,andthesesourcesmayberegulatedbasedonthelessstringentGenerallyAchievableControlTechnologystandards(GACT).However,certainpollutants(e.g.,mercuryandpolycyclicorganicmatter)mustberegulatedbasedonMACTstandardsfromthesesources.CISWIunitsareregulatedundersection129oftheCAAandstandardshavebeensetfor9specificairpollutants.ThereisnoprovisionunderthissectionoftheCAAwhichauthorizesGACTforsmallersources.

Emissionlimitsfortheserulesarebasedonthe“maximumachievablecontroltechnology”(MACT)withlaterevaluationsofremainingriskleadingtostricterstandardsifneeded.Newsourcestandardsfortheseproposedrulesreflectwhatiscurrentlyachievedbythebestcontrolledsimilarsource.Existingsourcestandardsreflectwhatisachievedbytheaverageofthebest12%ofexistingsources.

OnFebruary21,2011U.S.EPAissuedfinalrulesthatwillreduceemissionsofairpollutantsfromexistingandnewboilers/processheaters,CISWIunits,andSSIunits.

ReconsiderationoftheEmissionStandardsforMajorBoilersandProcessHeaters,AreaSourceBoilers,andCISWIUnits

U.S.EPAisintheprocessofdevelopingareconsiderationnoticethatidentifiesthespecificelementsintheruleswhichrequirefurtherpubliccommentandmodifications.

Threerulesareimpacted:

CISWIRule(NSPS40CFR60subpartDDDDandCCCC)

BoilerMajorSourceRule(40CFR63subpartDDDDD)

BoilerAreaSourceRule(40CFR63subpartJJJJJJ)

Forthepurposesofthissummary,onlytheboilerruleswillbecovered.

Thefollowingissuesareincludedinthereconsiderationprocess:

Revisionstotheproposedsubcategoriesinthemajorsourceboilerrule

Establishmentofafuelspecificationinthemajorsourceboilerrulethroughwhichgas-firedboilersthatuseafuelotherthannaturalgasmaybeconsideredGas1units

Establishingworkpracticestandardsforbiomassandoil-firedareasourceboilersbasedonGACT

Establishingworkpracticestandardsforlimitedusemajorsourceboilers

RevisionstotheproposedmonitoringrequirementsforCOformajorsourceboilers

Revisionstotheproposeddioxinemissionlimitandtestingrequirementformajorsources

Establishingafull-loadstacktestrequirementforCOcoupledwithcontinuousoxygenmonitoringformajorsourceboilers

SettingPMstandardsunderGACTforoil-firedareasourceboilers

TheapplicabilityofTitleVpermittingrequirementsforareasourceboilers

DefinitionofNon-HazardousSolidWastesUsedAsFuelsorIngredientsinCombustionUnits(75FR31844)40CFRPart241–FinalRule

Thisruleidentifiestherequirementsandproceduresfortheidentificationofsolidwastesusedasfuelsoringredientsincombustionunitsundersection1004oftheResourceConservationandRecoveryAct(RCRA)andsection129oftheCleanAirAct(CAA).Thedefinitiondefinesnon-hazardoussecondarymaterialsthatarecombustedaswaste(theburningofwhichwouldmakeacombustionunitasolidwasteincinerationunit)andothersassecondarymaterials(theburningofwhichwouldnotcauseacombustionunittobeconsideredasolidwasteincinerationunit).OnepotentialimplicationoftheproposeddefinitionofsolidwasteisthatsomecombustionunitscurrentlyconsideredboilerswouldbesubjecttotheproposedCISWIstandardsintheenergyrecoveryunitsubcategoryiftheycontinuedtocombustsolidwaste.ThisrulewillhelpapplicablefacilitiesdeterminewhetherairrequirementsundertheCAAsection112orCAAsection129applytothem.

ImportantDates:

April29,2010-Rulewasproposed

August3,2010-Commentperiodends

February21,2011-Rulewaspromulgated

March21,2011-RulewaspublishedinFederalRegister

May20,2011-Rulebecomeseffective

Importanttermstokeepinmind:

Asecondarymaterialisanymaterialthatisnotaprimaryproductofamanufacturingorcommercialprocess.Thesematerialscanincludepost-consumermaterials,off-specificationcommercialchemicalproducts,manufacturingchemicalintermediates,post-industrialmaterial,andscrap.

Solidwasteisdefinedas“anygarbage,orrefuse,sludgefromawastewatertreatmentplant,watersupplytreatmentplant,orairpollutioncontrolfacilityandotherdiscardedmaterial,includingsolid,liquid,semi-solid,orcontainedgaseousmaterialresultingfromindustrial,commercial,mining,andagriculturaloperations,andfromcommunityactivities,butdoesnotincludesolidordissolvedmaterialsindomesticsewage,orsolidordissolvedmaterialsinirrigationreturnflowsorindustrialdischargesthatarepointsourcessubjecttopermitunder33U.S.C.1342,orsource,specialnuclear,orby-productmaterialasdefinedbytheAtomicEnergyActof1954,asamended(68Stat.923).”

Contaminantsunderthisruleareconsideredtobeanyconstituentinnon-hazardoussecondarymaterialsthatwillresultinemissionsofanypollutantsidentifiedinCAAsection112(b)andtheninepollutantslistedunderCAAsection129(a)(4).Emissionsresultwhensecondarymaterialsareburnedasfuelorusedasingredients,includingmaterialsthatcouldgenerateproductsofincompletecombustion.

Non-hazardoussecondarymaterialisasecondarymaterialthat,whendiscarded,wouldnotbeahazardouswaste.

Traditionalfuels:Definitionencompassestwocategories

Historicallymanagedfuels

“Alternative”fuelsthathavebeendevelopedfromvirginmaterials.Theseincludeadditionalmaterialsthatareeconomicallyviableandtobeusedasalternativetraditionalfuels.

Thesefuelsarenotsecondarymaterialsorsolidwastesunlessdiscarded.

Whatconstitutesasolidwaste?

U.S.EPAidentifiedtwokeyfactorsfordeterminingsolidwaste:

Hasthesecondarymaterialbeendiscarded?

Ifithasbeendiscarded,hasitbeensufficientlyprocessedtoproducealegitimatefuel.

Ingeneral,non-hazardoussecondarymaterialsaresolidwasteswhenburnedincombustionunits.

Whatisnotasolidwaste?

Non-hazardoussecondarymaterialsthatarenotconsideredasolidwastewhencombustedinclude:

Materialsthatremainwithinthecontrolofthegeneratorandusedasafuel

Scraptiresmanagedbyanestablishedtirecollectionprogramandusedasafuel

Resinatedwoodusedasafuel

Materialsusedasingredientsincombustionunitthatmeetthelegitimacycriteriaasdefinedinthisrule

Materialsthatarediscardedthathaveundergoneprocessingtoproducefueloringredientproductsandmeetthelegitimacycriteriaasdefinedinthisrule

Materialsthatareusedasfuelsforwhichanon-wastedeterminationhavebeengrantedbytheAdministrator

TheAdministratormaygrantanon-wastedeterminationthatanon-hazardoussecondarymaterialusedasafuelisnotdiscardedandthereforenotasolidwastewhencombusted.

Asecondarymaterialmustbelegitimatelyusedtobeconsideredanon-waste.Pleaserefertotheruleforspecificlegitimacycriteriafornon-hazardoussecondarymaterials(40CFR241.3(d)).Tomeetfuellegitimacycriteria,thenon-hazardoussecondarymaterialmustbemanagedasavaluablecommodity.Thismeansthatthematerialmusthaveameaningfulheatingvalueandbeusedasafuelinacombustionunitthatrecoversenergyandcontainscontaminantsatlevelscomparabletoorlowerthanthetraditionalfuelswhichthecombustionunitisdesignedtoburn.

Generally,non-hazardoussecondarymaterialsthatarediscardedinthefirstinstancewillstillbeconsideredasolidwasteeveniftheysatisfythelegitimacycriteria.

WhatCAAsectionwouldmyfacilitybesubjectto?

UnitsthatburnsolidwastewouldbesubjecttotherequirementsunderCAAsection129.

UnitsthatburnmaterialsthatarenotconsideredasolidwastewouldbesubjecttotherequirementsunderCAAsection112.

BoilerMACTRulesummary(40CFR63subpartDDDDD)

ThefollowingisabriefsummaryofthenewNationalEmissionStandardsforHazardousAirPollutantsforMajorSources:Industrial,Commercial,andInstitutionalBoilersandProcessHeaters.

ImportantDates:

April29,2010-Rulewasproposed

August23,2010-Commentperiodends

February21,2011-Rulewaspromulgated

March21,2011-RulewaspublishedinFederalRegister

May20,2011-Rulebecomeseffective

Background:

Thisfinalruleaddressesthecombustionofnon-solidwastematerialsinboilersandprocessheaterslocatedatmajorsourcesofHAPs.ICIboilersandprocessheaterslocatedatmajorsourcesofHAPsareregulatedbythisrule.Ifanowneroroperatorofanaffectedsourcesubjecttothesestandardsweretostartcombustingasolidwaste,theaffectedsourcewouldceasetobesubjecttothisactionandwouldbesubjecttotheregulationsunderCAAsection129.

Pollutantsregulated:

HCl(asasurrogateforacidgasHAP)

PM(asasurrogatefornon-HgHAPmetals)

CO(asasurrogatefornon-dioxin/furanorganicHAP)

Hg

Dioxins/furans

Thisproposedrulewouldrequiremajorsourcesofindustrial,commercial,andinstitutionalboilersandprocessheaterstomeethazardousairpollutantemissionsstandardsbyreflectingtheapplicationofthemaximumachievablecontroltechnology(MACT).Thisruleisdirectedtoboilersandprocessheaterslocatedatmajorsources.

Hazardousairpollutantswillbereducedbythefollowingcontrolmethods:

Reducingtheemissionsofthehazardousairpollutantslistedinsection112(b)(1)oftheCAA

Existingmajorsourcefacilitieswithanaffectedboilerwillberequiredtoundergoanenergyassessmentontheboilersystemtoidentifycost-effectiveenergyconservationmeasures.

Theunitssubjecttothisruleincludethoseindustrial,commercial,orinstitutionalboilersandprocessheatersthatdonotcombustsolidwaste.

Whatisanaffectedsource(§63.7490and§63.7491)?

Boiler:anencloseddevicewhichusesflamecombustionandhastheprimarypurposeofrecoveringthermalenergyintheformofsteamorhotwater.Devicesthatcombustsolidwastearenotconsideredtobeboilersaccordingtothisrule.

Boilersystem:theboilerandassociatedcomponentssuchasthefeedwatersystems,thecombustionairsystem,thefuelsystem,blow-downsystem,combustioncontrolsystem,andenergyconsumingsystem.

Processheater:encloseddeviceusingacontrolledflameforwhichtheunit’sprimarypurposeistotransferheatindirectlytoaprocessmaterial.Combustiongasesdonotcomeintodirectcontactwiththeprocessmaterials.

AboilerorprocessheaterisnewifyoucommenceconstructionoftheboilerorprocessheaterafterJune4,2010.

AboilerorprocessheaterisreconstructedifyoumeetthereconstructioncriteriaandyoucommencereconstructionafterJune4,2010.

Sourcesnotcoveredbythisrule:

Electricsteamgeneratingunits

RecoveryboilerorfurnacescoveredbysubpartMM

Boilerorprocessheaterthatisspecificallyusedforresearchanddevelopment.Thisdoesnotincludeunitsthatprovideheatorsteamtoresearchanddevelopmentfacilities.

Hotwaterheaters

RefiningkettlescoveredbysubpartX

EthylenecrackingfurnacescoveredbysubpartYY

Blastfurnacestoves

Boilerorprocessheatersthatarepartoftheaffectedsourcesubjecttoanothersubpart

Boilersorprocessheatersusedasacontroldevicetocomplywithanothersubpartofthispart.Atleast50%oftheheatinputtotheboilerisprovidedbythegassteamthatisregulatedunderanothersubpart.

Temporaryboilers

Blastfurnacegasfuel-firedboilers

BoilersunderCAASection129

Boilersrequiredtohaveapermitundersection3005oftheSolidWasteDisposalActorcoveredbysubpartEEE(hazardouswasteboilers)

Definitions(§63.7575):

Biomass/bio-basedsolidfuel:biomass-basedsolidfuelthatisnotasolidwaste.Thiscouldincludewoodresidue,woodproducts,animalmanure,vegetativeagricultureandsilviculture,bagasse,orchardpruning,cornstalks,coffeebeanhullsandgrounds.

Blastfurnacegasfuel-firedboiler/processheater:unitsthatreceive90%ormoreoftheirtotalannualgasvolumefromblastfurnacegas.

Coal:allsolidfuelsclassifiableasanthracite,bituminous,sub-bituminous,orlignite,coalrefuse,andpetroleumcoke.Coalalsoincludessyntheticfuelsderivedfromcoal.

Fluidizedbedboiler:boilerutilizingafluidizedbedcombustionprocess

Fluidizedbedcombustion:processwherefuelisburnedinabedofgranulatedparticles,whicharemaintainedinamobilesuspensionbytheforwardflowofairandcombustionproducts

Gaseousfuel:naturalgas,processgas,landfillgas,coalderivedgas,refinerygas,andbiogas

Limiteduseboiler:anyboiler/processheaterthatburnsanyamountofsolid,liquid,orgaseousfuel,hasaheatinputcapacityof10MMBtu/hrorgreater,andhasalimitofnomorethan876hoursperyearofoperation

Liquidfuelsubcategory:boiler/processheaterthatburnsmorethan10%liquidfuelandlessthan10%solidfuel

Liquidfuel:distillateoil,residualoil,on-specusedoil,andbiodiesel

Metalprocessfurnaces:naturalgas-firedannealingfurnaces,preheatfurnaces,reheatfurnaces,agingfurnaces,heattreatfurnaces,andhomogenizingfurnaces

Pulverizedcoalboiler:unitwhichpulverizescoalorothersolidfossilfuelthatisintroducedintoanairstreamthatcarriesthecoaltothecombustionchamberoftheboilerwhereitisfiredinsuspension

Solidfuel:solidfossilfuelorbiomassorbio-basedsolidfuel

Stoker:unitwithamechanicallyoperatingfuelfeedingmechanism,stationaryormovinggratetosupporttheburningoffuelandletinairtothefuel,anoverfireairsystem,andanashdischargesystem.

Forunitsthatmayburnmultiplefuel-types:

Unitsdesignedtoburnbiomass/bio-basedsolidsubcategory:boilerorprocessheaterthatburnsatleast10%biomassorbio-basedsolidsincombinationwithsolidfossilfuels,liquidfuels,orgaseousfuels

Unitsdesignedtoburncoal/solidfossilfuelsubcategory:boilerorprocessheaterthatburnsanycoalorsolidfossilfuelaloneoratleast10%coalorothersolidfuelincombinationwithliquidfuels,gaseousfuels,orlessthan10%biomassandbio-basedsolidsonanannualheatinputbasis.

UnitsdesignedtoburnGas1subcategory:boilersandprocessheatersthatburnonlynaturalgas,refinerygas,and/orotherGas1fuels

UnitsdesignedtoburnGas2(other)subcategory:boilersandprocessheatersthatarenotdesignedtoburnGas1fuelsandburnanygaseousfuelsaloneorincombinationwithlessthan10%coal/solidfossilfuel,lessthan10%biomass/bio-basedsolidfuel,andlessthan10%liquidfuelsonanannualbasis.

Unitsdesignedtoburnliquidsubcategory:boilersandprocessheatersthatburnanyliquidfuel,butlessthan10%coal/solidfossilfuelandlessthan10%biomass/bio-basedsolidfuelsonanannualheatinputbasis.

Unitsdesignedtoburnsolidfuelsubcategory:boilersandprocessheatersthatburnanysolidfuelaloneorleast10%solidfuelonanannualheatinputbasis.

EmissionsLimitsandWorkPracticeStandards(§63.7499and§63.7500):

Table1.Therulesubdividesboilers/processheatersfornewandexistingsourcesintofifteensubcategories.

Subcategoriesforboilers/processheaters

Pulverizedcoal/solidfossilfuelunits

Stokersdesignedtoburncoal/solidfossilfuel

Fluidizedbedunitsdesignedtoburncoal/solidfossilfuel

Stokersdesignedtoburnbiomass/bio-basedsolids

Fluidizedbedunitsdesignedtoburnbiomass/bio-basedsolids

Suspensionburners/DutchOvensdesignedtoburnbiomass/bio-basedsolids

Fuelcellsdesignedtoburnbiomass/bio-basedsolids

Unitsdesignedtoburnsolidfuel

Unitsdesignedtoburnliquidfuel

Unitsdesignedtoburnliquidfuelinnon-continentalStatesorterritories

Unitsdesignedtoburnnaturalgas,refinerygas,orotherGas1fuels

UnitsdesignedtoburnGas2(other)fuels

Metalprocessfurnaces

Limited-useboilers/processheaters

Hybridsuspension/grateburnersdesignedtoburnbiomass/bio-basedsolids

Table2.Emissionlimitsforexistingsourceswithaheatinputcapacitygreaterthan10MMBtu/hr.UnitsarepoundspermillionBritishThermalunitsunlessnoted.

Subcategory

PM(ParticulateMatter)

HydrogenChloride(HCl)

Mercury(Hg)

CarbonMonoxide(COppm@3%oxygen)

Dioxin/furan(TEQ)(ng/dscm)

Existing-CoalStoker

0.039

0.035

0.0000046

270

0.003

Existing-CoalFluidizedBed

0.039

0.035

0.0000046

82

0.002

Existing-PulverizedCoal

0.039

0.035

0.0000046

160

0.004

Existing-BiomassStoker/other

0.039

0.035

0.0000046

490

0.005

Existing-BiomassFluidizedbed

0.039

0.035

0.0000046

430

0.02

Existing-BiomassDutchOven/SuspensionBurner

0.039

0.035

0.0000046

470

0.2

Existing-Biomassfuelcells

0.039

0.035

0.0000046

690

4

Existing-BiomassSuspension/Grate

0.039

0.035

0.0000046

3500

0.2

Existing-Liquid

0.0075

0.00033

0.0000035

10

4

Existing-Gas2(otherprocessgases)

0.043

0.0017

0.000013

9.0

0.08

Existing-non-continentalliquid

0.0075

0.00033

0.00000078

160

4

Table3.Emissionlimitsfornewsourceswithaheatinputcapacitygreaterthan10MMBtu/hr.UnitsarepoundspermillionBritishThermalunitsunlessnoted.

Subcategory

PM(ParticulateMatter)

HydrogenChloride(HCl)

Mercury(Hg)

CarbonMonoxide(COppm@3%oxygen)

Dioxin/furan(TEQ)(ng/dscm)

New-CoalStoker

0.0011

0.0022

0.0000035

6

0.003

New-CoalFluidizedBed

0.0011

0.0022

0.0000035

18

0.002

New-PulverizedCoal

0.0011

0.0022

0.0000035

12

0.003

New-BiomassStoker

0.0011

0.0022

0.0000035

160

0.005

New-BiomassFluidizedBed

0.0011

0.0022

0.0000035

260

0.02

New-BiomassDutchOven/SuspensionBurner

0.0011

0.0022

0.0000035

470

0.2

New-Biomassfuelcells

0.0011

0.0022

0.0000035

470

0.003

New-BiomassSuspension/Grate

0.0011

0.0022

0.0000035

1500

0.2

New-Liquid

0.0013

0.00033

0.00000021

3

0.002

New-Gas2(otherprocessgases)

0.0067

0.0017

0.0000079

3

0.08

New-non-continentalliquid

0.0013

0.00033

0.00000078

51

0.002

Table4.Outputbasedemissionlimits(lbperMMBtuofsteamoutput)fornewsources

Subcategory

PM(ParticulateMatter)

HydrogenChloride(HCl)

Mercury(Hg)

CarbonMonoxide(COppm@3%oxygen)

Dioxin/furan(TEQ)(ng/dscm)

New-CoalStoker

0.0011

0.0021

0.0000034

0.005

2.8E-12

New-CoalFluidizedBed

0.0011

0.0021

0.0000034

0.02

1.8E-12

New-PulverizedCoal

0.0011

0.0021

0.0000034

0.01

2.8E-12

New-BiomassStoker

0.0011

0.0021

0.0000034

0.13

4.4E-12

New-BiomassFluidizedBed

0.0011

0.0021

0.0000034

0.18

1.8E-11

New-BiomassDutchOven/SuspensionBurner

0.0011

0.0021

0.0000034

0.45

1.8E-10

New-Biomassfuelcells

0.0011

0.0021

0.0000034

0.23

2.86E-12

New-BiomassSuspension/Grate

0.0011

0.0021

0.0000034

0.84

1.8E-10

New-Liquid

0.001

0.0003

0.2E-06

0.0026

4.6E-12

New-Gas2(otherprocessgases)

0.004

0.003

2.0E-07

0.002

4.1E-12

New-non-continentalliquid

0.001

0.0003

8.0E-07

0.043

4.6E-12

Table5.Outputbasedemissionlimits(lbperMMBtuofsteamoutput)forexistingsources

Subcategory

PM(ParticulateMatter)

HydrogenChloride(HCl)

Mercury(Hg)

CarbonMonoxide(COppm@3%oxygen)

Dioxin/furan(TEQ)(ng/dscm)

Existing-CoalStoker

0.038

0.04

4.5E-06

0.25

2.8E-12

Existing-CoalFluidizedBed

0.038

0.04

4.5E-06

0.08

1.8E-12

Existing-PulverizedCoal

0.038

0.04

4.5E-06

0.14

3.7E-12

Existing-BiomassStoker/other

0.038

0.04

4.5E-06

0.35

4.4E-12

Existing-BiomassFluidizedbed

0.038

0.04

4.5E-06

0.28

1.8E-11

Existing-BiomassDutchOven/SuspensionBurner

0.038

0.04

4.5E-06

0.45

1.8E-10

Existing-Biomassfuelcells

0.038

0.04

4.5E-06

0.34

3.5E-09

Existing-BiomassSuspension/Grate

0.038

0.04

4.5E-06

2.0

1.8E-10

Existing-Liquid

0.0073

0.0003

3.3E-06

0.0083

9.2E-09

Existing-Gas2(otherprocessgases)

0.026

0.001

7.8E-06

0.005

3.9E-11

Existing-non-continentalliquid

0.0073

0.0003

8.0E-07

0.13

9.2E-09

Aworkpracticestandardhasbeenestablishedforthreeclassesofboilersandprocessheaters.

Newandexistingunitswithaheatinputcapacityoflessthan10millionBtuperhour

NewandexistingunitsintheGas1subcategory

Unitsinthemetalprocessfurnacesubcategory

Table6.Workpracticestandardsestablishedforthreesubcategoriesofboilers/processheatersinlieuofsetemissionlimits

Ifyourboileris…

Youmustdothefollowing…

Aneworexistingboilerorprocessheaterwithheatinputcapacityoflessthan10millionBtuperhouroralimiteduseboilerorprocessheater.

Conductatune-upoftheboilerorprocessheaterbiennially.

AneworexistingboilerorprocessheateroneithertheGas1orMetalProcessesFurnacesubcategorywithheatinputcapacityof10millionBtuperhourorgreater.

Conductatune-upoftheboilerannually.

Anexistingboilerorprocessheaterlocatedatamajorsourcefacility.

Musthaveanenergyassessmentperformedonthemajorsourcefacilitybyqualifiedpersonnelwhichincludes:

Avisualinspectionoftheboilerorprocessheatersystem.

Anevaluationofoperatingcharacteristicsofthefacility,specificationsofenergyusingsystems,operatingandmaintenanceprocedures,andunusualoperatingconstraints

Aninventoryofmajorenergyconsumingsystems

Areviewofavailablearchitecturalandengineeringplans,fuelusage,maintenanceproceduresandlogs

Areviewofthefacility’senergymanagementpracticesandproviderecommendationsforimprovementsconsistentwiththedefinitionofenergymanagementpractices

Alistofmajorenergyconservationsmeasuresidentified

Listofenergysavingspotentialoftheenergyconservationmeasuresidentified

Comprehensivereportdetailingwaystoimproveefficiency

EnergyassessmentthatmeetsthecriterialistedaboveandhasbeenconductedonorafterJanuary1,2008meetstherequirementsintherule.

TuneUpProcedure:

Inspecttheburner,andcleanorreplaceanycomponentsasnecessary

Inspecttheflamepatternandmakeanyadjustmentstotheburnernecessarytooptimizetheflamepattern

Inspectthesystemcontrollingtheair-to-fuelratioandensurethatiscalibratedandfunctioningcorrectly

OptimizetotalemissionsofCOconsistentwiththemanufacturer’sspecifications

MeasuretheconcentrationoftheeffluentstreamofCObeforeandafteranyadjustmentsaremade

SubmittodelegatedauthorityanannualreportwhichcontainstheconcentrationofCO(ppmvd)ineffluentstreamandoxygen(percentdrybasis).Concentrationsshouldbemeasuredbeforeandafteradjustmentstotheboilerweremade.Also,thereportshouldincludeasummaryofcorrectiveactionstakenaspartofacombustionadjustment,andthetypeoffuelusedoverthe12monthspriortotheannualadjustment.

Also,ownersandoperatorsofmajorsourcefacilitiesmustsubmitdocumentationthatanenergyassessmentwasconducted.

Testing,FuelAnalysis,andInitialCompliance:

Initialcompliancedeadline(§63.7510):

Existingsourcesmustdemonstrateinitialcompliancenolaterthan180daysafterthecompliancedate.

New/ReconstructedsourcesthathadconstructionormodificationsafterJune4,2010mustdemonstrateinitialcompliancenolaterthanNovember16,2011.New/ReconstructedsourcescomplyingwithanemissionlimitinTable12mustdemonstratecompliancebySeptember17,2014.

InitialComplianceRequirements(§63.7510):

Forsourcesthatelecttodemonstratecompliancewithanyoftheapplicableemissionlimitsthroughperformancetesting,yourinitialcompliancerequirementsincludeconductingaperformancetest,conductingafuelanalysis,establishingoperatinglimits,andconductingCMSperformanceevaluations.Sourcesthatburnasinglefueltypeareexemptfromconductingafuelanalysis.SourcesthatdemonstratecompliancewithHClormercurylimitsthroughfuelanalysis,therequiredinitialcompliancedemonstrationistoconductafuelanalysisforeachtype.SourcessubjecttoCOlimitarerequiredtoconductaperformancetestforCOincludingaperformanceevaluationonthecontinuousoxygenmonitor.SourcessubjecttothePMlimitthathaveaheatinputcapacitygreaterthan250MMBtuperhourandcombustcoal,biomass,orresidualoilarerequiredtoconductaperformanceevaluationoftheircontinuousmonitoringsystemforPM.

WhenmustIconductsubsequenttests(§63.7515)?

Allapplicableperformancetests,exceptfordioxins/furans,mustbeconductedonanannualbasis.Annualperformancetestsmustbecompletednomorethan13monthsafterthepreviousperformancetest.Ifyouelecttodemonstratecompliancethroughemissionaveraging,youmustcontinuetoconductperformancetestsannually.

Scheduleforconductingperformancetests:

Youcanconductperformancetestslessoftenforagivenpollutantifyourperformancetestsfor2consecutiveyearsshowthatyouremissionsareatorbelow75%oftheemissionlimit.Inthiscase,youdonothavetoconductaperformancetestforthatpollutantforthenexttwoyears.

Ifyourboiler/processheatercontinuestomeettheemissionlimitforthepollutant,performancetestsmaybeco

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