WX发电机监造大纲(中英文)

汽轮发电机制造质量监造大纲Thesupervisionprogramformanufacturinggenerator0JS.037.003编制：校核：批准：

WX系列汽轮发电机制造质量监造大纲ThesupervisionprogramformanufacturingWXgenerator0JS.037.003序号No.监检部套unit监检项目item监造方式Method现场见证locale文件见证document转轴shaft1．原材料质量保证书

certificateofrawmaterial√2．机械性能试验报告

testreportofmechanicalproperty√3．超声波探伤报告

Ultrasonictestingofshafts√4．残余应力试验报告

testreportofstress√5．化学成份分析报告

Chemicalingredientanalysis√6．中心孔检查

inspectionofthecenterhole√7．关键部位尺寸精度、表面粗糙度及形位公差的检查

Keypositiondimensionandprecision√护环Retainingring1．原材料质量保证书

certificateofrawmaterial√2．机械性能试验报告

testreportofmechanicalproperty√3．化学成份分析报告

analysisreportofchemicalcomposition√4．超声波探伤报告

testreportofflawdetection√5．关键部位尺寸精度及表面粗糙度的检查

Keypositiondimensionandprecision√护环板Retainingringplate1．原材料质量保证书

certificateofrawmaterial√2．机械性能试验报告

testreportofmechanicalproperty√3．化学成份分析报告

analysisreportofchemicalcomposition√4．探伤报告

testreportofflawdetection√5．与护环配合面及轴配合面加工尺寸精度及表面粗糙度检查

inspectionofkeydimension√风扇叶

fanblade1．原材料质量保证书

certificateofrawmaterial√2．理化性能试验报告

testreportofphysicalchemicalproperties√3．探伤报告

testreportofflawdetection√转子槽楔Rotorslotwedge1．原材料质量保证书

certificateofrawmaterial√2．机械性能试验报告

testreportofmechanicalproperty√3．化学成份分析报告

analysisreportofchemicalcomposition√转子铜线Rotorcopperconductor1．原材料质量保证书

certificateofrawmaterial√2．机械性能试验报告

testreportofmechanicalproperty√3．化学成份分析报告

analysisreportofchemicalcomposition√4．导电率测试报告

testreportofelectricconductivity√滑环Slipring1．原材料质量保证书

certificateofrawmaterial√2．机械性能试验报告

testreportofmechanicalproperty√3．化学成份分析报告

analysisreportofchemicalcomposition√4．内径及滑环装配尺寸精度、表面粗糙度检查

inspectionofkeydimension√硅钢片Siliconsteelplate1．原材料质量保证书

certificateofrawmaterial√2．单耗测试报告

testreportofloss√3．冲片漆膜及毛刺抽查

randominspectionofpaintfilmandfin√定子铜线Statorcopperconductor1．原材料质量保证书

certificateofrawmaterial√转子Rotor槽衬耐压试验Slotchannelvoltagewithstandtest√铜线焊接质量检查

inspectionofcopperconductorwelding√端部垫块

inspectionofendblock√励磁绕组绝缘电阻的测定

measurementofinsulationresistance√励磁绕组交流耐压试验

AChighvoltagetest√励磁绕组冷态直流电阻测定

measurementofDCresistance√励磁绕组交流阻抗的测定

measurementofACimpedance√动平衡时轴及轴承座振动值Shaftandbearingvibrationduringdynamicbalance√超速试验overspeedtest√联轴器端面及圆周跳动测量inspectionofcoupling√动态波形法测转子线圈匝间短路Rotorturn-to-turnshort-circuitmeasuringusingdynamicwaveformmethod√定子线圈（本项目仅对总数的5%进行抽验）

Statorcoil(randominspectionfor5%)线圈的尺寸和形状Inspectionofdimension√1．铁心尺寸及压紧量检查

inspectionofcoredimension√2．线圈焊接检查

inspectionofcoilwelding√3．铁心轴向几何中心偏移

inspectionofthecoreaxialoffsetting√4．铁芯损耗发热试验

coretest√5．绕组冷态直流电阻

measurementofDCresistance√6．绕组对机壳及相间绝缘的测定

measurementofinsulationresistance√7．定子绕组直流耐压及泄漏电流的测定

DChighvoltagetestwithmeasuringleakagecurrent√8．定子绕组交流耐压试验

AChighvoltagetest√整机及产品性能试验Theassemblytest（本项内有“△”标记者以同机型的型式试验报告为见证依据）Thetypetestreportisthewitnessofthetestwithsymbol△.冷却器水压试验

waterpressuretestofcooler√轴瓦配合面尺寸精度及表面粗糙度检查

inspectionofbushingkeydimension√轴承对地绝缘电阻的测定

measuringofbearinginsulationresistance√轴电压试验

measuringofshaftvoltage√轴承出油和轴瓦温度

measuringoftemperatureforoilandbushing√相序试验Phasesequencetest√短时升高电压试验

occasionalover-voltagetest√短时过电流试验

occasionalover-currenttest√空载特性试验

no-loadcharacteristictest√10．稳态短路特性试验

sustainedshortcircuitcharacteristictest√11．振动试验Vibrationtest√13.12．噪声试验△Noisetest√13．效率试验△Efficiencytest√14．电话谐波因数△

Determinationoftelephoneharmonicfactor√15．电压波形畸变率△

Determinationofthevoltagesinusoidaldistortionrate√16．温升试验△

Temperaturerisetest√17．短路比△

Determinationoftheshortcircuitratio√18．电抗和时间常数△

Determinationofthereactanceandtimeconstant√交流励磁机（如有）ACexciter原材料质量保证书

certificateofrawmaterial√定子绕组冷态下直流电阻的测定

measuringofstatorwindingDCresistance√定子绕组对地绝缘电阻的测定

measuringofinsulationresistancebetweenstatorwindingandground√电枢绕组冷态下直流电阻的测定

measuringofarmaturewindingDCresistance√电枢绕组对地和相间绝缘电阻测定

measuringofarmaturewindinginsulationresistance√电枢绕组交流耐压试验

AChighvoltagetestofarmaturewinding√定子绕组交流耐压试验

AChighvoltagetestofstatorwinding√励磁调节器Autovoltageregulation1．接线检查

inspectionofconnectingwire√2．绝缘检查

inspectionofinsulation√3．起励操作

inspectionofstartexciting√4．增磁、去磁操作

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