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车间安全防护设施形式的现状及标准

PlantSecurityFacilitiesStatusandStandards

供决策ForDecision信息/更新Forinformation/Update其他OtherJul.2013人工工位/高空行走平台护栏

walkingplatformfence设备维修直梯

Equipmentmaintenanceladders人员行走斜梯

Personnelwalkinginclinedladder平台

platform急停装置

Emergencystopdevices安全门锁

Safetylocks双手控制

Handcontrol光栅

LaserShutters激光扫描器

Laserscanner安全垫

Safetymats设备区域围栏Deviceareafence防护栏杆

Protectiverailing高空独立维修平台安全护栏

Aerialplatformindependentrepairsafetybarriers安全网

SafetyNet自动工位安全门

Automaticstationsafetydoor护栏进出口

Exportguardrail叉拖车通行门防撞柱

ForktraileraccessdoorsBollards设备地面防撞杆

Equipmentbumper设备防撞栏

Devicecrashbarriers地面管线盖板Groundpipelinecover注:note:本规定只对车间安全防护设施的材质、外形、尺寸、连接方式、颜色等进行规范。对于车间安全防护设施的具体设置要求,需符合SGM及国家相关安全规定。Theworkshopprovidessecurityfacilitiesonlyforthematerial,shape,size,connections,color,etc.specification.Forsecurityfacilitiesworkshopsettingrequirements,theneedtocomplywithSGMandrelevantnationalsafetyregulations.目前已有标准各车间均按标准实施Atpresent,eachworkshopimplementaccordingtothestandard下步计划:NextStepPlan:根据车间安全防护设施标准,开发制作《车间安全防护设施检查表》,对各基地各车间的设施进行检查。

Safetystandardsaccordingtotheworkshopfacilities,develop"workshopsafetyprotectionfacilitieschecklist",andeachfacilityofeachworkshoptobechecked.将安全防护设施标准内容以附件形式添加至车间项目标书附件,要求供应商严格要求标准执行。

Thestandardcontentsecurityfacilitiesaddanattachmenttoaworkshopprojecttenderattachment,requiresupplierstostrictexecuteaccordingtothesestandards.本标准对于设施的尺寸式样等都进行了规范,但是由于各车间选用的供应商会有所不同,对于实施的细节部分会存在一定偏差。为避免同一个基地内的安全防护设施各车间统一,建议在项目前期实施时进行讨论,确定相关细节内容。Thestandarddefinethesizeofthedesignforthefacility,butbecauseoftheworkshopselectedvendorsmaybedifferent,fordetailsoftheimplementationparttherewillbesomedeviation.Toavoidthesamesafetyprotectionfacilitieswithintheworkshopnotunity,suggestedearlyintheprojectimplementationdiscusstodeterminetherelevantdetails.Thanks!设备区域围栏——目前状态DeviceareafencecurrentstatusNS-PaintDY-GAJQ-PressDY-Body菱形网格rhombicgrid长方形网格Rectanglegrid方形网格Squaregrid黑色围栏Blackgrid设备区域围栏——标准(1/4)

Deviceareafencestandard(1/4)适用范围:

Scope:

适用于自动工位,自动传输线等需要隔离人员与生产线的区域。Suitableforautomaticstations,automatictransmissionlinesandproductionlinestaffneedtoisolatethearea.标准要求:Standardrequirements:高度推荐两种规格:1500mm,2000mm。一般1500mm用于车间自动工位设备隔离(非喷射性设备),2000mm用于输送线升降机及喷射性设备等隔离。如果需要封闭空间,尺寸按实际需要定制。标准要求:Highlyrecommendedtwosizes:1500mm,2000mm.General1500mmautomaticstationequipmentforplantquarantine(non-ejectiondevice),2000mmconveyorlineforliftsandjetequipmentisolation.Ifyouneedanenclosedspace,sizeaccordingtotheactualneedsofcustomization.宽度推荐三种规格:800mm,1000mm,2000mm。800mm可用于安全门单开门,2000mm可用于安全门双开门。如果需要封闭空间,尺寸按实际需要定制,原则是未封闭空间宽度小于180mm。如果使用2000mm宽的护栏,需要在当中增加加强立柱。Widthrecommendedthreesizes:800mm,1000mm,2000mm.800mmcanbeusedforsecuritydoorsingledoor,2000mmcanbeusedforsecuritydoorsdoubledoors.Ifyouneedanenclosedspace,customsizeaccordingtotheactualneeds,inprinciple,isnotanenclosedspacewidthlessthan180mm.Ifyouusea2000mmwidebarrier,whichincreasestheneedtostrengthenpost.参考文件:《机械设计标准》第13章设备区域护栏——标准(2/4))

Deviceareafencestandard(2/4)护栏网格:

FenceGrid:采用直径为4mm的铁丝,编织或焊接成20mm*100mm长方形网格,镀锌处理,如下图所示。Withadiameterof4mmwire,wovenorweldedinto20mm*100mmsquaremeshrectangularmesh,galvanized,asshownbelow.设备区域护栏——标准(3/4)

Deviceareafencestandard(3/4)地脚:Foot:地脚采用10mm厚钢板与50X50x4的角铁焊接而成。以四个M12的膨胀螺栓与地面连接。角铁以四个M6的内六角螺栓与立柱相连。全部构件镀锌处理。Tofeetwith10mmthicksteelangleironweldedtogetherwith50X50x4.WithfourM12expansionboltsandgroundconnections.AnglewithfourhexboltsM6,connectedwiththecolumn.Allcomponentsgalvanized.框架:Frame:如果采用铝合金框架的则其相应的连接件采用铝合金配套构件。详细标准见附件。Ifaluminumframethenitscorrespondingconnectorssupportingmembermade​​ofaluminumalloy.

Detailedcriteriaintheannex.颜色:Colors:1.黄色框架+黑色网片(RAL1023+RAL9005)Yellowframe(RAL1023),blacknet(matt)(RAL9005)2.铝合金型材:铝合金本色框架(镶嵌黄色RAL1023密封条)+黑色RAL9005网片;

Ifaluminumframe,attachsealstripwithcolorRAL1023.TheNetisblack(RAL9005).

设备区域护栏——标准(4/4)

Deviceareafencestandard(4/4)人工工位/高空行走平台护栏——目前状态

walkingplatformfencestatusNS-PressDY-GAJQ-BodyDY-Paint人工工位/高空行走平台护栏(1/2)walkingplatformfence(1/2)适用范围:Scope:人工工位/高空行走护栏适用于带有操作平台的人工工位,防止生产人员从平台坠落。Artificialstation/highaltitudewalkingplatformwithguardrailsformanualstations,productionpersonneltopreventfallingfromtheplatform.标准要求:

Standardrequirements:护栏高度为1200mm。Fenceheightis1200mm.护栏支撑柱间距不大于1000mm,支撑柱采用采用钢管,外径为40mm。Fencesupportcolumnsspacednotmorethan1000mm,thesupportcolumnusingsteelpipeouterdiameterof40mm.护栏中间隔断横杆采用钢管,外直径为28mm。中间隔段间距不大于350mm。Guardrailbarrier,thedividingbarusedinthesteel,theouterdiameterof28mm.Intheintervalsegmentsspacednotmorethan350mm.

几段护栏相接的空档部分填充满,不允许超过120mm的空档。每段护栏的上角,采用圆角设计;整个护栏上不允许有尖锐突起物,如钢管切口,未打磨焊缝等。Paragraphsguardrailportioncontactingfillthegap,thegapmustnotexceed120mm.Eachuppercornerofthefence,usingroundeddesign;entirefencedoesnotallowsharpprotrusions,suchassteelcut,unpolishedweldsandsoon.高空区域需增加踢脚板,踢脚板高度为100mm,与护栏焊接连接。Altitudeareaneedtoincreasebaseboards,skirtingboardheightof100mm,withfenceweldedconnection.参考文件:《SQS》第3章护栏固定方式:Fencefixationtype:人工工位/高空行走平台护栏(2/2)walkingplatformfence(2/2)地面固定方式floorfixationtype平台边固定方式platformfixationtype颜色:

Colors:扶手为黄色(色标:RAL1023);支撑立柱及中间横杆白色(色标:RAL9010)Handrailsyellow(colorcode:RAL1023);supportingpillarsandintermediaterailswhite(colorcode:RAL9010)80高空独立维修平台安全护栏——标准Aerialplatformindependentrepairsafetybarriersstandard适用范围:

Scope:高空独立维修平台区域,防止生产人员及设备从平台坠落。

Aerialplatformindependentrepairarea,productionpersonnelandequipmenttopreventfallsfromtheplatform.标准要求:

Standardrequirements:护栏高度为1200mm。Fenceheightis1200mm.护栏支撑柱间距不大于1000mm,支撑柱采用外径为40mm钢管。Fencesupportcolumnsspacednotmorethan1000mm,outerdiameterofthesupportcolumnusing40mmpipe.护栏中间隔断竖杆采用外直径28mm钢管。中间镂空间距小于180mm。Guardrailbarrier,thedividingverticalrodwithexternaldiameter28mmpipe.Intermediatehollowspacingoflessthan180mm.踢脚板高度为100mm,与护栏焊接连接。Skirtingboardheightof100mm,thefencesolderconnections几段护栏相接的空档部分填充满,不允许超过120mm的空档。每段护栏的上角,采用圆角设计;整个护栏上不允许有尖锐突起物,如钢管切口,未打磨焊缝等。Paragraphsguardrail颜色:

Colors:扶手为黄色(色标:RAL1023);支撑立柱及中间横杆白色(色标:RAL9010)Handrailsyellow(colorcode:RAL1023);supportingpillarsandintermediaterailswhite(colorcode:RAL9010)参考文件:《SQS》第3章portioncontactingfillthegap,thegapmustnotexceed120mm.Eachuppercornerofthefence,usingroundeddesign;entirefencedoesnotallowsharpprotrusions,suchassteelcut,unpolishedweldsandsoon.防护栏杆——目前状态safetybarrierscurrentstatusNS-BodyNS-PaintNS-GADY-Paint防护栏杆——标准(1/2)safetybarriersstandard(1/2)使用范围:scope:地面通道、人机分隔区域等敞开边缘防止人员进入操作区域或设备区域的框架结构。Terrestrialchannels,suchasman-machineseparationzonetopreventtheentryintooperationoftheopenedgeoftheareaorequipmentregionalframework.标准要求:

Standardrequirements:防护栏杆高度应不低于900mm。

Protectiverailingheightshallnotbelessthan900mm.扶手采用钢管,外径应不小于30mm,不大于50mmHandrailssteelpipe,diametershouldbenotlessthan30mm,lessthan50mm.中间栏杆采用不小于直径16mm的圆钢。中间栏杆与上、下方构件的空隙间隙间距应不大于500mm。Intermediaterailusingnotlessthan16mmdiameterroundbar.Intermediaterailandtheupperandlowermembersoftheclearancegapspacingshouldbenogreaterthan500mm.颜色:color:栏杆扶手为黄色(

色标:RAL1023),中间横杆及立柱为白色(色标:RAL9010)Railingyellow(color:RAL1023),intermediaterailsanduprightstowhite(color:RAL9010)防护栏杆端部应设置立柱或确保与建筑或其他固定结构牢固连接,立柱间距应不大于1000mm。立柱宜采用外径30mm~50mm钢管。Protectiverailingendsorcolumnshouldbesettoensurethatbuildingsorotherfixedstructureswithsecurelyattached,columnspacingshouldbenotmorethan1000mm.Columnshouldbeusedisnotlessthantheouterdiameter30mm~50mmpipe.几段护栏相接的空档部分填充满,不允许超过120mm的空档。每段护栏的上角,采用圆角设计;整个护栏上不允许有尖锐突起物,如钢管切口,未打磨焊缝等。Paragraphsguardrailportioncontactingfillthegap,thegapmustnotexceed120mm.Eachuppercornerofthefence,usingroundeddesign;entirefencedoesnotallowsharpprotrusions,suchassteelcut,unpolishedweldsandsoon.防护栏杆——标准(2/2)

safetybarriersstandard(2/2)自动工位安全门——目前状态AutomaticstationsafetydoorcurrentstatusDY-GAJQ-PaintJQ-Body自动工位安全门——标准Automaticstationsafetydoorstandard标准要求:

Standardrequirements:安全门技术要求参考设备围栏,宽度为1000mm。高度同该区域设备围栏高度。Technicalrequirementsforthereferencedevicesecurityfencegatewidthof1000mm.Height安全门的要素包括以下几个方面:heightofthefencewiththedeviceintheregion.Securitydoorelementsincludethefollowingaspects:型材框架;Alloyframe;护栏边框;Fenceborder;护网;Carenetwork;合页;Hinge;插销;Bolt;把手;Handle;脚轮;Casters;安全锁定机构,至少可以挂6把安全锁的孔洞。Securitylockingmechanism,atleastyoucanhangsixsecuritylockhole.使用范围:scope:适用于自动设备防护区域及自动传输设备防护区域进出口,便于相关人员出入设备区域。Equipmentprotectionzoneforautomaticandautomatictransmissionequipmentimportandexportofprotectedarea,easyaccesstorelevantpersonnelequipmentarea.颜色:Colors:黄色(色标:RAL1023)Yellow(colorcode:RAL1023)护栏进出口——目前状态ExportguardrailcurrentstatusDY-BodyDY-PressNS-Body护栏进出口——标准Exportguardrailstandard

标准要求:

Standardrequirements:

进出口门高度为900mm,

进出口门最高点与护栏高度一致。宽度为600mm。采用外直径40mm钢管。

Importandexportdoorheightis900mm,thehighestpointofimportandexportdoorhighlyconsistentwiththeguardrail.Widthof600mm.Withexternaldiameter40mmpipe.中间竖立钢管采用外直径28mm,镂空间距不大于180mm。Intermediateuprightpipewithexternaldiameter28mm,hollowspacednotmorethan180mm.在护栏需要进出的地方,设置自关门,要求有重力自动关门机构。要有关闭靠块以及插销。

Andoutofthefencewherenecessary,settheself-closing,self-closingmechanismrequiresgravity.Mustbeclosedbytheblockandbolt.使用范围:Scope:适用于空中行走平台、休息平台、人工工位等进出护栏区域,便于相关人员出入该区域。Forairtravelplatform,restplatforms,artificialandoutofstationfencearea,easyaccesstorelevantpersonnelintheregion.颜色:Color:黄色(色标:RAL1023)Yellow(colorcode:RAL1023)设备维修直梯——目前现状Equipmentmaintenanceladders

currentstatus设备维修直梯——标准(1/2)

Equipmentmaintenanceladdersstandard(1/2)标准要求:Standardrequirements:梯宽的最佳尺寸为500mm,最小尺寸为300mm。Theoptimumsizeoftheladderwidth500mm,theminimumsizeof300mm.梯级间隔宜为300mm等距离分布,踏棍宜采用不小于ф20mm的圆钢。Rungspacingof300mmshouldbeequallyspaced,rungsshouldbeadoptednolessthanф20mmthebar.钢直梯每级踏棍的中心线与建筑物或设备外表面之间的净距离不得小于150mm。Steelverticalladderrungseachlevelwiththecenterlineoftheoutersurfaceofthebuildingorequipmentshallnotbelessthanthedistancebetweenthenet150mm.梯段高不宜大于9m。超过9m时宜设梯间平台,以分段交错设梯。攀登高度在15m以下时,梯间平台的间距为5~8m,超过15m时,每5m设一个梯间平台。平台应设安全防护栏杆。.Benchheightofnotmorethan9m.Whenmorethan9mstaircaseplatformshouldbeestablishedtosetupsub-staggeredladder.Climbingheightof15morless,thepitchofthestaircaseplatform5~8m,morethan15m,each5mplatformsetupastaircase.Platformshouldbesetupsecurityrailing.参考文件:《SQS》第3章梯段高度超过3米时应设护笼,护笼、护笼条尺寸符合标准规定Benchheightofmorethan3metersshouldbesetcage,acage,acageofdimensionsconformtostandards直梯距地平面3米以上部分应设护笼。护笼直径应为700mm,其圆心距踏棍中心线为350mm,水平圈采用不小于40³4的扁钢,间距为450~750mm,在水平圈内侧均布焊接5根不小于25³4扁钢垂直条。Straightladderfromthegroundplaneshouldbelocated3metersabovesectioncage.Cagediametershouldbe700mm,itscenterawayfromthecenterlineofrungs350mm,horizontalcirclewithnosmallerthan40³4flatsteel,spacingof450~750mm,uniformlydistributedinahorizontalcircleinsidethewelding5isnotlessthan25³4flatsteelverticalbars.

直梯与平台相连的扶手高应大于1050毫米Straightladderandplatformhandrailsconnectedshouldbegreaterthan1050mmhigh钢直梯上端的踏棍应与平台或屋面平齐,其间隙不得大于300mm,并在直梯上端设置高不低于1050mm的扶手。Steelverticalladderrungstoporroofshouldbe设备维修直梯——标准(2/2)Equipmentmaintenanceladdersstandard(1/2)颜色:Colors:踏棍:上平面白金灰色(RAL7036),下平面白色(RAL9010),第一,最后级楼梯黄色(RAL1023)。楼梯扶手:黄色(

色标:RAL1023)Rungs:platinumgrayupperplane(RAL7036),thelowerplanewhite(RAL9010),thefirst,thelaststairsyellow(RAL1023).Stairrailing:Yellow(color:RAL1023)flushwiththeplatform,thegapnolargerthan300mm,andtheupperendoftheverticalladderhandrailheightnotlessthan1050mm.结构件不得有松脱、裂纹、扭曲、腐蚀、凹陷或凸出等严重变形,更不得有裂纹Structuralpartsshallnothaveloose,cracks,distortion,corrosion,dentsorotherseriousdeformationbulge,butshallnothavecracks结构件应保持牢固。所有的结构件不得有严重脱焊、变形、腐蚀和断开、裂纹等缺陷,构件表面应光滑无毛刺。安装后的钢直梯不应有歪斜、扭曲、变形及其它缺陷。Structuralpartsshouldbekeptsecure.AllstructuralmembersshallnothaveseriousDis-brazing,deformation,corrosion,anddisconnect,cracksandotherdefects,componentsurfaceshouldbesmoothandfreeofburrs.Afterinstallationofthesteelverticalladdersshouldnotskew,distort,distortion,andotherdefects人员行走斜梯——目前现状PersonnelwalkinginclinedladderstatusDY-BodyNS-GA人员行走斜梯——标准(1/2)Personnelwalkinginclinedladderstandard(1/2)适用范围:Scope:本项目适用于企业生产活动区域中拥有的钢斜梯,斜梯是固定在建筑物或设备上且与地平面呈30°-75°角的钢制梯。Theprojectareaforenterpriseproductionactivitieshavesteelinclinedladder,inclinedladderissecuredtothebuildingorequipmentandthegroundplanewas30°-75°anglesteelladder.

标准规范:StandardSpecification:扶手、立柱高于900mm,间距小于1000mm。扶手应采用外径为30~50mm,壁厚不小于2.5mm的管材。立柱宜采用截面不小于40³40³4的角钢或外径为30-50mm的管材。Handrails,columnsthan900mm,spacingoflessthan1000mm.HandrailshouldOD30~50mm,wallthicknessofnotlessthan2.5mmofthepipe.Columnshouldadoptthecross-sectionofnotlessthan40³40³4anglesoranoutsidediameterof30-50mmpipe.

梯宽宜为700mm,最大不宜大于1100mm,最小不得小于600mm。Ladderwidthappropriateforthe700mm,themaximumnotmorethan1100mm,theminimumshallnotbelessthan600mm.踏步高、宽适当,除扶手外,必须设一根横杆Steppinghigh,widefit,fittedwithanything,youmustsetupabar参考文件:《SQS》第3章人员行走斜梯——标准(2/2)Personnelwalkinginclinedladderstandard(2/2)除扶手外必须加一根横杆,横杆采用直径不小于16mm圆钢或30³4的扁钢,固定在立柱中部。Inadditionhandrailmustbeaddedtoabar,barwithadiameterofnotlessthan16mmroundor30³4flatsteel,fixedinthemiddlecolumn.

踏步高、宽适当。应按斜梯不同倾斜角来选择踏步的高和宽。具体尺寸见表:

Steppingheightandwidthappropriate.Shouldbeinclinedladderinclinationtoselectdifferentsteppingheightandwidth.Specificsizetable:结构件应保持牢固。所有的结构件不得有严重脱焊、变形、腐蚀和断开、裂纹等缺陷,构件表面应光滑无毛刺。安装后的钢斜梯不应有歪斜、扭曲及其它缺陷。Structuralpartsshouldbekeptsecure.AllstructuralmembersshallnothaveseriousDis-brazing,deformation,corrosion,anddisconnect,cracksandotherdefects,componentsurfaceshouldbesmoothandfreeofburrs.斜梯高于5米时,必须设置梯间平台分段设梯,以供登梯者休息,调节体力,又可减小登、下梯时一旦顺梯跌落的危险程度。Higherthan5metersinclinedladder,youmustsetthestaircaseplatformstagingdeviceladder,climbtheladderfortherest,adjustthephysical,butalsoreducetheboard,undertheladderalongtheladderoncethedegreeofdangeroffalling.踏板多用4mm以上凸纹钢板制成。Multi-4mmabovethepedalembossedsteel.钢斜梯安装后,必须认真除锈并做防腐涂装。Steelinclinedladdersinstalled,mustbecarefullyandmakerustcorrosioncoating.颜色:踏步:上平面白金灰色(RAL7036),下平面白色(RAL9010),第一,最后级楼梯黄色(RAL1023)。楼梯扶手:黄色(

色标:RAL1023);栏杆中间横杆为白色(RAL9010)Stepper:platinumgrayupperplane(RAL7036),thelowerplanewhite(RAL9010),thefirst,thelaststairsyellow(RAL1023).Stairrailing:Yellow(color:RAL1023).Bar:white(RAL9010) 平台——目前现状platform

currentstatusNS-GANS-Body适用范围:Scope:适用于高处走台、梯间供休息和转向用的中间平台、高处作业平台。

Forhighwalkway,staircaseforrestandsteeringintermediateplatformheightplatform.

标准要点:Standardpoints:单人通道净宽至少应为600mm,最好为800mm。当通道经常有人通过或多人同时交叉通过时,宽度应增加至1200mm。通道如果作为撤离路线,其宽度应满足特定法规的要求。如果没有特定法规,最小宽度应为1200mm。

Singlechannelclearwidthshallbeatleast600mm,preferably800mm.Whenthechannelhasoftenbeenpassedthroughorcrossoverthesametime,thewidthshouldbeincreasedto1200mm.Channelifusedasevacuationroutes,itswidthshouldmeetspecificregulatoryrequirements.Ifthereisnospecificlegislation,theminimumwidthshouldbe1200mm.走台和平台的负荷应大于规定值(或实际使用负荷),要求平台、走台必须有足够的强度和刚度。通行平台按200kg/m2等效均布荷载设计;梯间平台按350kg/m2等效均布荷载设计;检修平台一般按400kg/m2等效均布荷载设计。设备平台按照设备负载要求进行计算。Walkwayandplatformloadshouldbegreaterthanthespecifiedvalue(oractualuseload),requirestheplatform,takethestationmusthavesufficientstrengthandrigidity.Accessplatformaccordingto200kg/m2equivalentuniformloaddesign;staircaseplatformat350kg/m2equivalentuniformloaddesign;maintenanceplatformgenerally400kg/m2equivalentuniformloaddesign.Deviceplatformloadrequirementscalculatedinaccordancewiththedevice.台面板周围的蹋脚挡板高度不小于100mm,离基面不大于10mm。

Countertopsteponfootaroundthebaffleheightofnotlessthan100mm,fromthebasesurfaceisnotmorethan10mm.平台铺板应采用大于4mm厚的花纹钢板或经防滑处理的钢板。

Platformplanksshouldbeusedmorethan4mmthicktreadplateoranon-sliphandleoftheplate.平台应安装在牢固可靠的支撑结构上,并与其刚性连接;梯间平台不得悬挂在梯段上;栏杆端部必须设置立柱或建筑物牢固连接。结构件不得有松脱、裂纹、扭曲、腐蚀、凹陷或凸出等严重变形,更不得有裂纹钢走台、平台安装后,必须认真除锈并做防腐涂装。

Platformshouldbeinstalledonasolidandreliablesupportstructure,anditsrigidconnection;staircaseplatformsmaynothangingladdersegment;railingendsofuprightsorbuildingsmustbesetfirmlyconnected.Structuralpartsshallnothaveloose,cracks,distortion,corrosion,dentsorotherseriousdeformationbulge,butshallnothavecrackssteelwalkway,platforminstallation,youmustcarefullyandmakerustanti-corrosioncoating.颜色:Colors:机运平台(上表面)浅灰色RAL7035;机运平台(下表面)白色RAL9010Machinetransportplatform(uppersurface)LightgrayRAL7035;machinesshippedplatform(lowersurface)ofthewhiteRAL9010平台——标准platform

standard参考文件:《SQS》第3章安全网——目前现状SafetynetcurrentstatusNSII-BodyNSIII-GANSIII-Body菱形菱形矩形安全网——标准Safetynetstandard使用范围:scope:

用来防止人、物坠落,或用来避免、减轻坠落及物击伤害的网具,主要运用在高空机运线下方。Usedtopreventpeoplefromfallingdown,ortoavoid,reducefallingtransitivestrikedamagenets,mainlyusedinhigh-altitudeaircrafttransportedthebottomline.

标准要求:Standardrequirements:矩形编织网尺寸:netdimension:50mm*20mm*5mm单块方格长度方向不超900mm,宽度方向不超650mm.

Boxlongitudinaldirectionofasingleblockdoesnotexceed900mm,thewidthdirectiondoesnotexceed650mm.颜色:

Colors:白色(色标:RAL9010)White(colorcode:RAL9010)叉拖车通行门防撞柱——目前状态叉拖车通行门防撞柱——标准ForktraileraccessdoorsBollardsstandard使用范围:scope:所有区域大门的内外侧(不含办公区域)。Allareasinsideandoutsideofthedoor(excludingofficearea).标准要求:

Standardrequirements:内无缝钢管:的外径为133mm,壁厚12mm,直埋地下(埋入地下至少300mm,下端焊接钢板加固),三个缓冲橡胶圈(橡胶圈内外径根据内外套管的实际直径与两管紧密配合,尺寸约为内径133mm,外径207mm,高度至少为100mm)Withinseamlesssteelpipe:outerdiameterof133mm,wallthicknessof12mm,buriedunderground(buriedatleast300mm,bottomweldingsteelreinforcement),threecushionrubberring(rubbercirclediameteraccordingtotheactualdiameteroftheinnerandoutercasingwithtwotubecloselywithdimensionsofapproximatelydiameter133mm,diameter207mm,heightofatleast100mm)外有缝钢管:外径为219mm,壁厚为6mm,门内、外柱距地面高度850mm,半圆球罩板厚6mm,电焊连接(注意因为涉及到胶圈与套管之间的连接,胶圈的实际尺寸以现场实际套管为准制定)Outerpipejoints:anouterdiameterof219mm,thicknessof6mm,door,outerspacinggroundheight850mm,semi-circulardomethickness6mm,weldedconnection(Notethatbecauseitinvolvestheconnectionbetweenthegasketandthesleeve,gluetheactualsizeofthecircletotheactualsitedevelopedcasingshallprevail)参考文件:《物流标准》颜色:color:黄黑相间油漆,最上面是黄色,漆带宽100mm。(黄色:RAL1023黑色:RAL9005)Yellowandblackpaint,thetopisyellow,paintthebandwidth100mm.(Yellow:RAL1023black:RAL9005)设备地面防撞杆——目前状态EquipmentbumpercurrentstatusJQ-PressNS-Press设备地面防撞杆——标准Equipmentbumperstandard使用范围:

Scope:主要用于车辆行驶防撞,趋于地面防范,拥有防范中型移动设备的能力。Mainlyusedforvehiclecrash,tendstopreventtheground,withtheabilitytopreventmedium-sizedmobiledevices.标准要求:Standardrequirements:标准外径直径100mm。StandardODdiameter100mm.长度根据实际要求。Lengthaccordingtotheactualrequirements.颜色:

Colors:黄黑相间油漆,最上面是黄色,漆带宽100mm。(黄色:RAL1023黑色:RAL9005)Yellowandblackpaint,thetopisyellow,paintthebandwidth100mm.(Yellow:RAL1023black:RAL9005)

设备防撞栏——目前状态DevicecrashbarrierscurrentstatusNS-BodyNS-GADY-GANS-Paint设备防撞栏——标准Devicecrashbarriersstandard使用范围:Scope:主要用于车辆行驶防撞,趋于地面防范,拥有防范中型移动设备的能力。Mainlyusedforvehiclecrash,tendstopreventtheground,withtheabilitytopreventmedium-sizedmobiledevices.标准要求:

Standardrequirements:高度为1000mm,立柱尺寸采用直径不小于90mm的圆柱,立柱宽度更具实际需求确定。Heightof1000mm,columnsizenotlessthan90mmdiametercylindrical,columnwidthmorepracticalneedsidentified.中间横杆为可以取出钢管,中间横杆尺寸不小于60mm*60mm圆管。横杆间距不大于500mm。Youcanremovethesteelbartothemiddle,themiddlebarsizenotlessthan60mm*60mmpipe.Barspacednotmorethan500mm.颜色:

Colors:黄黑相间油漆,最上面是黄色,漆带宽100mm。(黄色:RAL1023黑色:RAL9005)Yellowandblackpaint,thetopisyellow,paintthebandwidth100mm.(Yellow:RAL1023black:RAL9005)急停装置Emergencystopdevices急停功能:Emergencystopfunction

避免产生或减小存在的对人的各种危险,对机械或正在进行中的工作的损害。Avoidorreducethepresenceofvarioushazardoustohumans,mechanicalordamagetotheworkinprogress.标准要求:Standardrequirements:操作机构为蘑菇型按钮Operatingmechanismforthemushroom-shapedbutton急停的操纵机构必须是红色且黄色背景Emergencyoperatingmechanismmustberedandyellowbackground急停回路双通道带自检功能Dualchannelemergencystopcircuitwithself-testfunction执行器的任何操作都将切断控制装置的输出Anyoperationoftheactuatorcontroldevicewillshutofftheoutput引入EN60204-1标准中详细描述的0类或1类的停止IntroductionofEN60204-1standardisdescribedindetailincategory0orcategory1stop设备被复位之前,紧急停止的功能应继续保持Beforethedeviceisreset,emergencystopfunctionshouldbemaintained控制设备的复位只能通过手动装置进行Controlequipmentcanonlybemanuallyresetdevice控制装置的复位不会给出重启信号.Controldeviceresetdoesnotresetsignalisgiven.急停控制装置和它的执行器应该采用强制机械行为(不依靠弹簧)的原理Emergencystopcontroldeviceanditsmechanicalactuatorsshouldbeusedtoforcebehavior(donotrelyonsprings)principle10.在控制装置发生故障的情况下,功能产生的停止命令要优先于关闭功能的

命令Malfunctioninthecontrolunitinthecase,thefunctiongeneratesastopcommandtoturnofffunctioncommandpriority急停装置应布置于每个操作者易于接近的位置。Emergencystopdevicesshallbefurnishedtoeachoperatortoeasilyaccessibleposition.安全门锁Safetylock安全门锁功能:Safetylockfunction:安全门为设备维修提供安全进入的通道,安全门锁装在自动工位的安全门上,为系统提供锁定和安全连锁功能。Securitydoorsprovidesafeaccesstoequipmentmaintenancechannel,securitylocksinstalledintheautomaticstationsecuritydoor,thesystemprovideslockingandsafetyinterlockfunctions.标准要求:Standardrequirements:每个自动单元最少提供一个入口大门。

Provideatleastoneelementofeachautomaticentrancegate.每个入口大门都应提供安全门锁和入口控制箱。

Shallbeprovidedforeachentrancedoorsafetylocksandaccesscontrolbox.安全门锁回路双通道带自检功能Securitylockloopdual-channelwithself-testfunction打开安全门触发一个紧急停止功能,控制系统停止一切危险运动。Openthesafetydoortriggeranemergencystopfunction,thecontrolsystemtostopalldangeroussports.如果不能实现上面一点,那么在危险运动停止之前,应限制维修人员进入危险区域(如安全门锁闭锁直至危险运动停止)

Ifyoucannotachievetheabovethat,thenbeforestoppingindangeroussportsshouldbelimitedtomaintenancepersonneltoenterhazardousareas(suchassafetylockslockuntilthehazardousmotionstops)安全门锁触点必须采用双通道强制机械行为(不依靠弹簧)的原理Safetylockscontactsmustbedual-channelforcedmechanicalbehavior(donotrelyonsprings)principle为重新激活自动运行模式,必须采取以下措施Toreactivatetheautomaticmode,thefollowingmeasuresmustbetaken移除所有维修设备和工具Removeallmaintenanceequipmentandtools通知所有受影响人员Notifyallaffectedpersonnel关闭大门,重起安全连锁回路Closethedoor,upthesafetyinterlockcircuit重起自动运行模式。Restartautomaticoperationmode.双手控制Handcontrol双数控制功能:Doublethenumberofcontrolfunctions:双数控制装置一般用于手动操作工位,严格规定了双手操纵装置的安全要求和输出信号对输入信号的依赖性,双手操作装置可以单个使用,也可以多人分别操作各自装置同时使用。Doublethenumberofcontroldevicesaregenerallyusedformanualoperatorposition,strictrequirementsofthehandcontroldevices-Safetyrequirementsandoutputsignaldependentontheinputsignal,handsoperatingdevicecanbeusedindividually,oryoucanoperatetheirdevicesthanwereusedsimultaneously.标准要求:Standardrequirements:双手控制的保护有严格的要求,两个按钮之间的距离为550-600mm,以防止单手和手肘的误操作Handcontrol,therearestrictrequirementsfortheprotectionof,thedistancebetweenthetwobuttons550-600mm,topreventthemisuseofonehandandelbows双手控制在操作的时候,操作员的双手要同时进行操作(每只手要各放在一个操作元件上)Handcontrolwheninoperation,theoperator'shandstooperatesimultaneously(eachhandonanoperationtoeachelement)只有当两个操作装置在<=0.5s内外同时触发才会产生一个输出信号Onlywhenthetwooperatingmeansinthe<=0.5sbothinsideandoutsidethetriggerwillproduceanoutputsignal两个按钮必须释放然后再同时出发才会产生另一个输出信号Twobuttonsmustbereleasedbeforedeparturewhileanotherwillproduceanoutputsignal单个或两个装置的释放都会切断输出信号Thereleaseofasingleortwodeviceswillcutoutputsignal光栅(1/6)LaserShutters(1/6)光栅的功能:

LaserShuttersfunctions:光栅是一种电敏感应的安全存在感应设备,对光栅覆盖区域的物体存在进行检测,进而触发安全输出,形成对操作人员和/或设备的保护。

LaserShuttersisanelectricalsafetytobesensitivetothepresencesensingdevice,therastercoverageareatodetectthepresenceoftheobject,andthentriggerthesafetyoutputs,theformationoftheoperatorand/orequipmentprotection.光栅是目前我们现场应用最广泛的安全控制设备。LaserShuttersarecurrentlythemostwidelyusedoursitesecuritycontrolequipment.光栅一般有下面3种用法:

LaserShuttersgenerallyhavethefollowingthreekindsofusage:用于需要频繁进出的操作工位或上下料工位Forapplicationsthatrequirefrequentaccessoperativesbitorunloadingstation两对光栅用于人机共享工作空间的隔离Twopairsofgratingsusedforisolationofhumansharedworkspace也用于两个工位间的隔离防护,防止人员从一个工位穿越到另外一个相邻工位Alsousedforisolationbetweentwostationsprotectionagainstpersonnelfromonestationtoanotherthroughanadjacentsta

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