特雷克斯矿车变速箱电子控制CEC2课件

C.E.C.2ALLISONTRANSMISSIONSUMMARY概述

PowerStart-UpCircuits启动线路ECUandConnectionsECU和接头MajorComponents元件组成VehicleInterfaceWiring车辆内部接线TransmissionWiring变速箱接线GearshiftHarness换档选择器线束

RetarderControls缓行器控制SystemDiagnostics系统故障诊断GeneralTroubleshooting故障排除程序NEWELECTRONICCONTROLFOR5/6/8/9000SERIESISCEC2新型的电子控制CEC2可用于5/6/8/9000系列SOMECEC1COMPONENTSNOLONGERCOMMERCIALLYAVAILABLE某些CEC1的元件已不再生产REMAININGCEC1SUPPLYWILLBEEXHAUSTED剩余的CEC1元件可作为备件提供CEC2-COMMERCIALELECTRONICCONTROLS

VERSION2

商用电子控制DIRECTREPLACEMENTFORCEC1直接替换CEC1MAINTAINSSHIFTQUALITY提高换档质量TRANSPARENTTOENDUSEREffective1stJanuary2001C.E.C.2BACKGROUNDCEC2的含义WELDINGPROCEDURE焊接程序BEFOREWELDINGONTRUCK;在车上焊接前TURNKEY-SWITCHOFF关闭启动钥匙开关TURNMASTERSWITCHOFF关闭总电源DISCONNECT;断开BATTERYSUPPLY&EARTHCABLES电瓶供电线和地线ALTERNATOREARTH&SUPPLYCABLES发电机接地线和供电线TRANSMISSIONECU变速箱电脑ENGINEECM发动机电脑ANYOTHERELECTRONICOPTIONSie.和其他选装件REARVIEWTV,LUBESYSTEMSetc.WIRE/CABLECOLOURS线束和电缆的颜色识别N - BROWN棕U - BLUE蓝R - RED红P - PURPLE紫G - GREEN绿L -LIGHTGREEN浅绿W - WHITE白Y - YELLOW黄B - BLACK黑S - SLATE(GREY)灰O - ORANGE橘黄K - PINK粉EXAMPLE;例如R/W-RED/WHITER/E–红/白主颜色为红色MAINCOLOURREDWITHWHITETRACER其上有白条Abbreviation缩写

TerminationPoint插头AGND AnalogReturn(Ground)接地线ASOL SolenoidA-MainValveBodyCoverA电磁阀在主阀体BSOL SolenoidB-MainValveBodyCoverB电磁阀在主阀体CSOLSolenoidC-MainValveBodyCoverC电磁阀在主阀体DDRD DiagnosticDataReader–Deutsch故障测试仪DDRP DiagnosticDataReader-Packard故障测试仪DSOL SolenoidD-MainValveBodyCoverD电磁阀在主阀体ECU-S ElectronicControlUnit-Selector(S)ConnectorECUS插头ECU-T ElectronicControlUnit-Transmission(T)ConnectorECUT插头ECU-V ElectronicControlUnit-Vehicle(V)ConnectorECUV车辆接头ESOL SolenoidE-MainValveBodyCoverE电磁阀在主阀体FSOL SolenoidF-MainValveBodyCoverF电磁阀在主阀体GSOL SolenoidG-MainValveBodyCoverG电磁阀在主阀体H/JSOL SolenoidH/J-TrimBoostor1-2CoverH/J电磁阀在辅助增压阀或1-2档盖ISOL SolenoidI-SolenoidI-1-2CoverI电磁阀1-2档盖J1939 J1939Data-linkFromECUSelector(S)HarnessJ1939数据线从

ECUS插头KSOL SolenoidK-LockupCoverK电磁阀在闭锁阀TERMINATIONPOINTS插头–ABBREVIATIONS缩写C.E.C.2-MAJORCOMPONENTSC.E.C2-主要元件

NewToCEC2Display显示Range&ModeSwitches档位和模式开关INPUTS&OUTPUTSNOTWIREDTHROUGHTHEVIMAREWIREDUSINGVIWCONNECTORS输入和输出并非线连接,而是通过VIM接到VIW接头上SHIFTSELECTOR换档选择器ECU电脑TRANSMISSION变速箱OUTPUTSPEEDSENSOR输出速度传感器TURBINESPEEDSENSOR蜗轮速度传感器ENGINESPEEDSENSOR发动机速度传感器TEMPERATURESENSOR温度传感器SOLENOIDS电磁阀VIWorVIMTPS油门位置传感器INPUTFUNCTIONS输入特性OUTPUTFUNCTIONS输出特性C.E.C.2ELECTRONICCOMPONENTSCEC2主要元件ACCEDBFA-ECU C-TransmissionHarness(T)变速箱线束 E-InterfaceBox内部接线盒B-ShiftSelector(PSS)档位选择器 D-Vehicle/ShiftHarness(VIW) 车辆/换档选择器线束F-ConsoleHarness控制台线束GENERALHARNESSLAYOUT线束布置STVR1-CheckTransmission(K60)检查变速箱灯R2-NeutralStart(K14)空挡启动R3-Reverse(K17)倒档警报R4-BodyUp(K35)车箱举升R5-Delta()P(K39)ΔP压差R6-LockUpOff(K20)闭锁解脱R7-ConverterDrive(K20)变扭器驱动R8–选装(Option)R9–选装(Option)FIS-IgnitionSignal10A(F64)点火信号保险K1-Manual/Automatic(S52)手动/自动换档模式K2-Power/Economy(S53)经济/动力模式FISR1R2R3R4R5R6R7K1K2ToShiftControl(S&V)Harness(VIW)到换档控制线束ToConsoleHarness到控制台线束INTERFACEBOXTR45/60/70/100内部接线盒R8R9SHIFTSELECTOR(PSS)档位选择器

E发动机速度传感器T蜗轮速度传感器SENSORSANDSOLENOIDS传感器和电磁阀POWER-STARTUPCIRCUIT电源-启动线路POWERMODULE电源模块INTERFACEBOX接线盒E.C.U.K1-ENGINESTARTER RELAY发动机启动继电器NEUTRALSTARTRELAY(R2)空档启动继电器（R2）S2-KEYSWITCH钥匙开关V-CONNECTIONV接头CONSOLEHARNESS控制台线束VIWCABBULKHEAD驾驶室前壁TYPICALPOWERSTART-UPCIRCUIT电源启动线路R2VEHICLEFUSEBOX保险盒FuseBanks;保险盒 A B C F1toF12 F13toF24 F25toF36ABCK23K4K34K15K38K57K58RelayBank;继电器 K4 DirectionalIndicatorFlasherUnit转向闪光灯 K15 HeadlampRelay(DippedBeam)大灯继电器 K23 IgnitionSenseRelay点火信号继电器 K34 HornRelay喇叭继电器 K38 HeadlampRelay(MainBeam)大灯继电器 K57 SoundPower-BodyUp(Option)选装 K58 SoundPower-1st/Rev(Option)选装RelayBankLocatedRHSofA/CUnit位于空调的右侧1234567ACBDFuses保险Control-Timers&Relays控制-时间继电器2 EngineMasterECM发动机ECM3 EngineReceiverECM发动机ECM4 EngineMasterECM发动机ECMEngineReceiverECM发动机ECM6 TransmissionECU变速箱ECU7 TransmissionECU变速箱ECU(All15A)全部15A Relays继电器A IgnitionSenseRelay点火信号 B EngineECMPower1发动机ECM2C EngineECMPower2 发动机ECM2 D TransmissionECUPower变速箱ECU供电POWERMODULETR45/60/70电源模块TimerRelay时间继电器START-UPSCHEMATIC启动原理图TR45/60/70TOENGINEECU到发动机ECMTOTRANS.ECU到变速箱ECUIGNITIONRUNRELAY点火继电器IGNITIONKEYSWITCH点火开关BATTERYDISCONNECTRELAY电池断开继电器TRANS.NEUTRALSTARTRELAY变速箱空档启动继电器STARTERRELAY启动继电器24V主电缆POWERHARNESSSCHEMATIC-TR45/60电源线束原理图ABCDTIMER记时继电器RELAY12367FIS-(F64)INTERFACEBOX接线褐(VIAF3)R2-NeutralStart(K14)空档启动R2POWERUPCIRCUITTR100电源启动线路InterfaceBox接线盒K1EngineStarterRelay发动机启动继电器K1EnginePre-lubeRelay发动机预润滑继电器K42EnginePre-LubeTimerRelay发电机预润滑延时继电器(LocatedRHSPlatformSupport)平台的右侧K1K42POWERMODULETR100电源模块1TimerRelay延时继电器2F65ControlFuse控制保险3F65Trans.ECUSupplyECU供电4F65Trans.ECUSupplyECU供电5K23IgnitionSenseRelay点火信号继电器6K44Trans.StartRelay变速箱启动继电器电源正极电源负极POWERMODULESCHEMATICTR100F64(FIS)IGNITIONSENSE(INSIDEINTERFACEBOX)F65TRANSMISSIONECUSUPPLYF65TRANSMISSIONECUSUPPLYF65CONTROLFUSEB19THROTTLEPEDAL点火继电器控制保险F64点火传感器（接线盒内部）F65变速箱ECU供电油门踏板EngineVIH发动机VIHMainPower(Engine)Harness发动机主电源线束TransmissionPower(Frame)Harness变速箱电源线束Battery(+)电池（+）Battery(-)POWERMODULEINPUTS/OUTPUTS电源模块输入/输出1–Spare备用2–Spare备用3–Spare备用4-136R24VSupplytoECU5-136R24VSupplytoECU24V供电到ECU6-143BECUEarthECU接地7-143BECUEarth接地8-146YIgnitionRunSignal–ECM发动机点火信号-ECM21567834PartOfMainFrameHarnesstoCabBulkheadUndersideOfConsole部分主车架线束到驾驶室控制盒下面TRANSMISSIONPOWERHARNESS变速箱电源线束ConsoleHarness控制台线束CBA3214bbaaddcceeffgghhCONSOLEHARNESSCONNECTION控制台线束接头TYPICALARRANGEMENT布置A 146K IgnitionSignal 点火信号

T P/L BodyUpSwitch-InterfaceBox举升开关B W/R Keyswitch-NeutralStartRelay点火钥匙-空挡启动继电器 U 161Y IsolatedReturn-InterfaceBox单独回路C W/Y InterfaceBox-StarterSolenoid 接线盒-启动继电器 V S ConverterDriveIndicatorLight变扭器驱动指示灯D U/G FusedSupplytoReverseRelay保险供到倒档继电器 W 112N OverspeedWarningLight超速报警灯E U/G InterfaceBox-ReverseAlarm接线盒-倒档警报 aa182G J1939Shield（屏蔽）-ECUF 157N SpeedometerSignal 速度表信号 bb184B J1939(-)-ECUG K/R 24VtoCEC2Accessories 24V-CEC2附件 cc183R J1939(+)-ECUH B ECUChassisEarth ECU 车架地线 ddSpare（备用）J 186U PSSIllumination 档位选择器照明 eeSpare（备用）K U/P InterfaceBox-Trans.CheckLight 接线盒-检查变速箱灯 ffSpare（备用）L U/P InterfaceBox-Trans.CheckLight 接线盒-检查变速箱灯 ggSpare（备用）M 137O ECU-EmergencyParkBrakeSwitchECU-紧急驻车开关 hhSpare（备用）N 177N InterfaceBox-ReverseHoistSwitch接线盒-倒档举升开关 1 136R 24VSupplytoECU24V供电到电脑P S/R LockUpOffSignaltoInterfaceBox 闭锁解脱信号到内部接线盒 2 136R 24VSupplytoECU24V供电到电脑R B/N ECU-DeltaPSwitch ECU-ΔP开关 3 143B ECUMainEarthECU主接地线S 178O HiRetardRelay/TempSwitch-ECU 高缓行继电器/油温开关-ECU 4 143B ECUMainEarthECU主接地线CONSOLEHARNESSCONNECTION控制台线束接头ShiftControl-ECU(S&V)Harness(VIWConnection)换档控制-ECU（S＆V）线束（VIW接头）ABKL32146191718(VIWConnection)VIW接头VIHHARNESSCONNECTIONVIH-线束接头TYPICALARRANGEMENT布置No.COLOUR（颜色） WIRE#线号 DESCRIPTION名称 TERMINATION终端1 K 146EngineRunSignal发动机运行信号 ECU-V262 N 17ReverseHoistInterlock举升倒档互锁信号 ECU-V143 W 154Lock-UpOffSignal 闭锁解脱信号 ECU-V274 O 178RetarderApply 缓行器实施 ECU-V285 O 137ParkBrakeinterlock 档位和驻车制动互锁 ECU-V296 G 117DeltaPSwitchΔP开关 ECU-V307 Y 161IsolatedReturn单独回路 ECU-V318 Y 119ECUManualModeSwitch ECU手动方式开关 ECU-S119 U 163RangeInhibit(BodyUp)Signal档位抑制（举升）信号 ECU-S2710 Y 126Secondary(Economy)ModeSwitch经济模式开关 ECU-S2811 N 157SpeedometerDrive速度表驱动 ECU-S3012 B 143InterfaceBoxSignalReturn接线盒信号返回 ECU-S3217 G 182J1939Shield ECU-S1218 B 184J1939(-) ECU-S2919 R 183J1939(+) ECU-S13A R 136MainPowerToECU主电源到ECU ECU-V1B R 136MainPowerToECU主电源到ECU ECU-V16C B 143ECUEarth ECU地线 ECU-V17D B 143ECUEarth ECU地线 ECU-V32E O 132ConverterDriveWarningLight变扭器工作指示灯 ECU-V3F W 113ReverseAlarm倒档警报 ECU-V4G N 123NeutralStart 空档启动 ECU-V6H N 112OverspeedWarningLight 超速警报 ECU-V22I G 115CheckTransmissionWarningLight检查变速箱灯 ECU-S31J U 186Illumination 照明 PSS-TK W 188ChassisEarth车架接地 PSS-VVIHHARNESSCONNECTIONGREY1161732(V)CONNECTORD（V）接头@E.C.U.No. COLOUR WIRE# DESCRIPTION TERMINATION1 R 136-V1 MainPowertoECU主电源到ECU VIW-A3 O 132-V3 ConverterDriveWarningLight变扭器工作指示灯VIW-E4 W 113-V4 ReverseAlarm倒档警报 VIW-F6 N 123-V6 NeutralStart 空档 VIW-G14 N 177-V14 ReverseHoistInterlock倒档举升倒档互锁VIW-216 R 136-V16 BatteryPower电瓶接地 VIW-B17 B 143-V17 ECUEarth ECU接地 VIW-C 22 N 112-V22 OverspeedWarningLight超速警报 VIW-H 26 K 146-V26 EngineRunSignal发动机运行信号 VIW-127 W 154-V27 LockUpOffSignal闭锁解脱信号 VIW-328 O 178-V28 RetarderApply缓行器实施 VIW-429 O 137-V29 ParkBrakeInterlock驻车制动连锁 VIW-530 G 117-V30 DeltaPSwitchΔP开关 VIW-631 Y 161-V31 IsolatedReturn单独回路 VIW-732 B 143-V32 ECUEarth ECU接地 VIW-D(V)CONNECTOR@E.C.U.TYPICALARRANGEMENTC.E.C.-2E.C.U.ANDCONNECTIONSCEC2电脑和接头24VSUPPLYC.E.C.2-E.C.U.TransmissionConnection(T)变速箱接头TVehicleConnection(V)车辆接头VShifterConnection换档接头(S)113-V4CABLEANDTERMINATIONPOINTS电缆和插点CABLENUMBER线号CONNECTIONI.D.插头识别PINNUMBER插针号GREY灰1161732(V)CONNECTOR@E.C.U.V插头No. COLOUR WIRE# DESCRIPTION TERMINATION1 R 136-V1 MainPowertoECU主电源到ECU VIW-A3 O 132-V3 ConverterDriveWarningLight变扭器工作指示灯 VIW-E4 W 113-V4 ReverseAlarm倒档警报 VIW-F6 N 123-V6 NeutralStart 空档启动 VIW-G14 N 177-V14 ReverseHoistInterlock举升倒档互锁 VIW-216 R 136-V16 BatteryPower电瓶电源 VIW-B17 B 143-V17 ECUEarthECU接地 VIW-C 22 N 112-V22 OverspeedWarningLight 超速警报 VIW-H 26 K 146-V26 EngineRunSignal发动机运行信号 VIW-127 W 154-V27 LockUpOffSignal闭锁解脱信号 VIW-328 O 178-V28 RetarderApply缓行器实施 VIW-429 O 137-V29 ParkBrakeInterlock驻车制动连锁 VIW-530 G 117-V30 DeltaPSwitchΔP开关 VIW-631 Y 161-V31 IsolatedReturn单独回路 VIW-732 B 143-V32 ECUEarthECU接地 VIW-D(V)CONNECTOR@E.C.U.TYPICALARRANGEMENT1161732Black黑(S)CONNECTOR接头@E.C.U.S插头No. COLOUR WIRE# DESCRIPTION TERMINATION1 W 142-S1 Diagnosticconnector(High)故障诊断接头DDRP-J,3 K 124-S3 ShiftSelectorPower档位选择器电源 PSS-N4 Y 146-S4 IgnitionSense(DiagnosticConnector)点火信号DDRP-H5 O 170-S5 PSS,DataBit1档位选择器数据1 PSS-A6 G 171-S6 PSS,DataBit2档位选择器数据2 PSS-B7 U 172-S7 PSS,DataBit4档位选择器数据4 PSS-C8 Y 173-S8 PSS,DataBit8档位选择器数据8 PSS-D9 N 174-S9 PSS,Parity PSS-E10 G 175-S10 PSSModeInput档位选择器模式输入 PSS-M11 Y 119-S11 ECUToManualModeSwitchECU到手动模式开关 VIW-812 G 182-S12 CANControllerShield(J1939) J1939-C13 R 183-S13 CANController,High(+)(J1939) J1939-A14 U 180-S14 PSSDisplay 档位选择器显示 PSS-S16 R 136-S16 BatteryPower电瓶电源 PSS-R17 U 151-S17 DiagnosticConnector(Low)故障诊断接头 DDRP-K 27 U 163-S27 RangeInhibitSignal档位抑制信号 VIW-928 Y 126-S28 SecondaryModeSwitch辅助模式开关 VIW-1029 B 184-S29 CANController,Low(-)(J1939) J1939-B,VIW-1830 N 157-S30 SpeedometerDrive速度表驱动 VIW-1131 G 115-S31 CheckTransmission检查变速箱 VIW-I32 B 143-S32 BatteryReturn电瓶回路 PSS-P,DDRP-A(S)CONNECTORTERMINALSTYPICALARRANGEMENTBlue蓝1161732(T)CONNECTOR@E.C.U.T插头No.COLOUR颜色WIRE# DESCRIPTION TERMINATION插头1O102-T1 SolenoidPower,SolenoidsF,G&I电磁阀供电FGI MNVB-J,MNVB-G,LOW-D2N121-T2 SolenoidPower,SolenoidK电磁阀K LU-A3G107-T3 SolenoidPower,SolenoidJorH电磁阀J或H TB-AorLOW-A4W120-T4 FSolenoid,Low电磁阀F MNVB-F5G103-T5 BSolenoid,Low电磁阀B MNVB-D6N129-T6 ESolenoid,Low电磁阀E MNVB-K7W 104-T7 ASolenoid,Low电磁阀A负极 MNVB-B8G 111-T8ISolenoid,Low电磁阀I负极 LOW-C9 K 124-T9 TPSPower油门位置传感器电源 TPS-C10 U 156-T10 TPSInput 油门位置传感器输入 TPS-B13 Y 195-T13 TransmissionIdentification 变速箱识别 MNVB-R14 N 141-T14 EngineSpeedSensor,High发动机速度传感器正极 NE-A15 O 149-T15 TurbineSpeedSensor,High蜗轮速度传感器正极 NT-A16 Y 139-T16 OutputSpeedSensor,High输出速度传感器正极 NO-A17Y130-T17 SolenoidPower,SolenoidsA&B电磁阀电源和电磁阀ABMNVB-A,MNVB-C19Y116-T19 SolenoidPower,SolenoidsE,D&C电磁阀电源EDCMNVB-L,MNVB-N,MNVB-E20 O 128-T20 KSolenoid,Low电磁阀K负极LU-B21 U 131-T21 GSolenoid,Low电磁阀G负极MNVB-H22 W 110-T22 JorHSolenoid,Low电磁阀J和H负极 TB-BorLOW-B23 W 127-T23 DSolenoid,Low电磁阀D负极 MNVB-M24 U 101-T24 CSolenoid,Low电磁阀C负极 MNVB-P25 G 135-T25 AnalogReturn模拟信号回路 TPS-A,LU-C27 N 147-T27 SumpTemperatureSensorInput油温传感器回路 LU-D30 O 150-T30 EngineSpeedSensor,Low发动机速度传感器负极 NE-B31 U 140-T31 TurbineSpeedSensor,Low蜗轮速度传感器负极 NT-B32 G 148-T32 OutputSpeedSensor,Low 输出速度传感器负极 NO-B(T)CONNECTORTERMINALSTYPICALARRANGEMENT182(G)J1939ECUShieldECUCANCONTROLSHIELD？INTERFACEBOX接线盒R1-CheckTransmission(K60)检查变速箱灯R2-NeutralStart(K14)空档启动R3-Reverse(K17)倒档警报R4-BodyUp(K35)车箱举升R5-Delta()P(K39)ΔPR6-LockUpOff(K20)闭锁解脱R7-ConverterDrive(K20)变扭器驱动R8-OnBoardWeighing选装 (Option)R9-ReverseCamera(Option)选装FIS-IgnitionSignal10A(F64)点火信号K1-Manual/Automatic(S52)手动/自动换档K2-Power/Economy(S53)动力/经济模式FISR1R2R3R4R5R6R7K1K2ToShiftControl(S&V)Harness(VIW)到换档控制（S＆V）线束（VIW）ToConsoleHarness到控制台线束INTERFACEBOXTR45/60/70/100接线盒R8R9R1-CHECKTRANSMISSION-RelayIlluminatesTransmissionCheckLightonDashPanel,WhenECUSensesFault.(K60)检查变速箱-当电脑检测出故障时点亮仪表坂上的检查变速箱灯R2-NEUTRALSTART-PreventsStartCircuitBeingEnergisedWhenPSSIsNotInTheNeutralPosition.(K14)空档启动-当档位选择器不在空档时，防止防止启动线路接通。R3-REVERSE-SignaltoReverseWarningDevice.(K17)

倒档-信号到倒档警报装置R4-BODYUP

(HOLDINRANGE)-PreventsUp-shiftsWhenBodyisRaised.ActivatedviaBodyMag.Switch.(K35)举升（档位抑制）-防止车箱举升时升档R5-DELTA()P-PreventsUp-shiftsWhenTransmissionFilterRegistersaPof2.5bar(35PSI).(K39)

当变速箱滤清器阻力差值超过2.5BAR(35PSI),防止升档R6-LOCKUPOFF-AutomaticallyDisablesLockUpClutch.ActivatedBy20barPressureSwitchOnBrakePedalValve.闭锁解脱(K20)当脚踏阀上的压力开关的压力值达到20BAR,自动解脱闭锁离合器R7-CONVERTERDRIVE-RelayIlluminatesConverterDriveLightonDashPanel.(K20)变扭器驱动-继电器点亮仪表板上的变扭器工作指示灯.RELAYFUNCTIONSIGNITIONKEY点火钥匙P1SPEEDOMETER速度表(K14)NEUTRALSTARTRELAY-R2空档启动继电器Z-OVERSPEEDLAMP超速灯Y-CONVERTERDRIVELAMP变扭器工作灯(K20)CONVERTERDRIVERELAY-R7变扭器工作继电器(K60)TRANS.CHECKRELAY-R1

检查变速箱灯继电器REVERSERELAY-R3T-TRANS.CHECKLAMP检查变速箱灯INPUTS/OUTPUTSSCHEMATICTR45/60/70/100输入和输出原理图L3/E3REVERSEALARM/LAMP

倒档警报器和灯S18HEADLAMPSW.大灯开关* K42PRE-LUBETIMERRELAY(TR100) K1STARTERRELAY(TR45/60/70)K42-预润滑延时继电器*CEC2换档选择器上的灯(K20)LOCK-UPOFFRELAY-R6(K35)BODYUP-R4(K39)DELTAP-R5Y13RETARDERSOLENOIDZ-MANUALLAMPMANUALMODEKEYSWITCH-S52X-DELTAPLAMPDELTAPSW-S36BODYPROXYS22POWER/ECONOMY-S53INPUTS/OUTPUTSSCHEMATICBODYUPLAMP-HREF.RETARDERCONTROLSW-RETARDERIND.LAMPE37RETARDERLAMP(VEHICLEREAR)S7PARK/EMERG.SW.S16LOCKUPDROPOUTSW.S51REVERSEHOISTINTERLOCKSW.GREY灰1161732(V)CONNECTOR@E.C.U.V插头No. COLOUR WIRE# DESCRIPTION TERMINATION插头1 R 136-V1 MainPowertoECU主电源到ECU VIW-A3 O 132-V3 ConverterDriveWarningLight变扭器工作灯 VIW-E4 W 113-V4 ReverseAlarm倒档警报 VIW-F6 N 123-V6 NeutralStart 空档启动 VIW-G14 N 177-V14 ReverseHoistInterlock 举升倒档互锁 VIW-216 R 136-V16 BatteryPower电瓶电源 VIW-B17 B 143-V17 ECUEarth ECU接地 VIW-C 22 N 112-V22 OverspeedWarningLight 超速警报灯 VIW-H 26 K 146-V26 EngineRunSignal发动机运行信号 VIW-127 W 154-V27 LockUpOffSignal闭锁解脱信号 VIW-328 O 178-V28 RetarderApply缓行器实施 VIW-429 O 137-V29 ParkBrakeInterlock驻车制动抑制档位 VIW-530 G 117-V30 DeltaPSwitchΔP开关 VIW-631 Y 161-V31 IsolatedReturn单独回路 VIW-732 B 143-V32 ECUEarth ECU接地 VIW-D(V)CONNECTOR@E.C.U.TYPICALARRANGEMENTManualLight手动方式指示灯INTERFACEBOX–MODES接线盒-方式选择S52Manual/Automatic手动/自动方式S53Power/Economy动力/经济InterfaceBoxDecalREVERSEHOISTINTERLOCK倒档举升互锁REVERSEHOISTINTERLOCKPRESSURESWITCH倒档举升互锁压力开关RevertstoNeutral(N)IfBodyIsRaisedWhenReversing举升时挂倒档则返回到空档177ECU-V14R-N-RS51S51BODYUP-LOCKINRANGE举升档位锁定MAGNETICBODYSWITCH磁性举升开关PREVENTSUP-SHIFTSWHENTRAVELINGINFORWARDGEARANDTHEBODYISRAISED.DOWN-SHIFTSANDHOLDSIN1st.防止升档-车辆挂前进档且车箱处在举升状态,变速箱自动降档并保持在一档TOBODYUPRELAY(K35)ININTERFACEBOX-163ECU-S27到接线盒中的车箱举升继电器-163ECU-S27S22L/UOFFPRESSURESWITCH闭锁解脱压力开关L/UOffPressureSwitch-S16闭锁解脱压力开关StopLampSwitch刹车灯开关L/UOFFPRESSURESWITCH闭锁解脱压力开关DISABLESLOCKUPCLUTCH.ACTIVATEDBY20BARSWITCHONBRAKEPEDALVALVE.当脚踏阀上的压力开关达到20巴解脱闭锁离合器TOLOCKUPOFFRELAY(K20)ININTERFACEBOX-154ECU-V27到接线盒中的闭锁解脱继电器-154ECU–V27DELTA()PFILTERSWITCHΔP滤清器开关DELTA()PFILTERSWITCH滤清器开关PREVENTSUP-SHIFTSWHENSWITCHREGISTERSAPOF2.5BAR(35PSI).HOLDSIN1st.VIAK39RELAYINTERFACEBOX.当滤清器的阻塞压差达到2.5巴时,由K39继电器防止升档并保持在一档TOPRELAY-117ECU-V30到ΔP继电器-117-ECU-V30S36S36INDICATORWARNINGLIGHTS警报灯指示14231-TransmissionCheckLight检查变速箱灯2-PFilterLightΔP滤清器阻塞灯3-TransmissionOver-speed变速箱超速灯4-ConverterDriveLight变扭器工作灯1-ILLUMINATESWHENECUSENSESFAULT-VIACHECKTRANSMISSIONRELAYK60-115ECU-S31通过检查变速箱灯继电器将该灯点亮当电脑检测出故障时点亮2-ILLUMINATESONTRANSMISSIONFILTERRESTRICTION-VIAPSW.S36-117ECU-V30当变速箱滤清器阻塞时由Δ开关S36点亮3-ILLUMINATESWHENTRANSMISSIONEXCEEDS2350RPM-112ECU-V22当变速箱速度超过2350转/分点亮4-ILLUMINATESWHENINCONVERTERMODE

-CONVERTERMODERELAYK20-132ECU-V3变扭器模式-变扭器模式继电器K20-132ECU-V3PULSEPULSETACHOCALIBRATIONINPUT转速校核TR35

12.00PulsesTR40

16.80PulsesTR45

12.00PulsesTR60

12.00PulsesTR70

12.00PulsesTR100

15.72PulsesSPEEDOCALIBRATIONINPUT速度校核输入Allwithstandardtyres所有具有标准轮胎TR35

202000TR40

188600TR45

188600TR60

208580TR70

208580TR100

249120SPEEDO/TACHOCALIBRATION速度校核TRANSMISSIONHARNESS变速箱线束Blue蓝1161732(T)CONNECTOR@E.C.U.No.COLOUR颜色 WIRE#线号 DESCRIPTION TERMINATIONO 102-T1 SolenoidPower,SolenoidsF,G&IMNVB-J,MNVB-G,LOW-DFGI电磁阀电源N 121-T2 SolenoidPower,SolenoidK LU-AK电磁阀电源G 107-T3 SolenoidPower,SolenoidJorH电磁阀电源和电磁阀J或HTB-AorLOW-AJ或H电磁阀电源4 W 120-T4 FSolenoid,Low 电磁阀F低 MNVB-F5 G 103-T5 BSolenoid,Low 电磁阀B低 MNVB-D6 N 129-T6 ESolenoid,Low 电磁阀E低 MNVB-K7 W 104-T7 ASolenoid,Low 电磁阀A低 MNVB-B8 G 111-T8 ISolenoid,Low 电磁阀I低 LOW-C9 K 124-T9 TPSPower 油门位置传感器电源TPS-C10 U 156-T10 TPSInput油门位置传感器输入TPS-B13 Y 195-T13 TransmissionIdentification变速箱识别 MNVB-R14 N 141-T14 EngineSpeedSensor,High发动机速度传感器高 NE-A15 O 149-T15 TurbineSpeedSensor,High蜗轮速度传感器高 NT-A16 Y 139-T16 OutputSpeedSensor,High输出速度传感器高 NO-A17 Y 130-T17 SolenoidPower,SolenoidsA&B电磁阀电源和电磁阀AB MNVB-A,MNVB-C19 Y 116-T19 SolenoidPower,SolenoidsE,D&C电磁阀电源和电磁阀EDCMNVB-L,MNVB-N,MNVB-E20 O 128-T20 KSolenoid,Low 电磁阀K低

LU-B21 U 131-T21 GSolenoid,Low电磁阀G低

MNVB-H22 W 110-T22 JorHSolenoid,Low电磁阀JH低

TB-BorLOW-B23 W 127-T23 DSolenoid,Low电磁阀D低

MNVB-M24 U 101-T24 CSolenoid,Low电磁阀C低

MNVB-P25 G 135-T25 AnalogReturn 模拟信号回路 TPS-A,LU-C27 N 147-T27 SumpTemperatureSensorInput油温传感器输入 LU-D30 O 150-T30 EngineSpeedSensor,Low发动机速度传感器低 NE-B31 U 140-T31 TurbineSpeedSensor,Low蜗轮速度传感器低 NT-B32 G 148-T32 OutputSpeedSensor,Low输出速度传感器低 NO-B(T)

CONNECTORTERMINALS插头说明TYPICALARRANGEMENT(T)HARNESSBULKHEAD线束插头BulkheadonCabFloor插头在驾驶室地垫(T)HARNESSBULKHEADT线束插头PinIdentificationClickHereTYPICALARRANGEMENT插头布局插座插头插头标示SOLENOIDBANKS电磁阀组)主插头所有型号电磁阀A-G电磁阀H和I插头主阀体闭锁阀体闭锁接头(K电磁阀和温度传感器)辅助增压接头和J电磁阀SOLENOIDBANKTR45/60/70/100电磁阀组SolenoidsA–G电磁阀A-G12-24@NormalTemperature在正常温度下12-24ΩABCDEFGH&ISOLENOIDSTR100H和I电磁阀H(1stRange),I(LockinRange)SolenoidHousingH(一档),I(档位锁定)电磁阀壳体HIH,IHousingConnectorHI壳体接头A 107-T3 SolenoidPower–H电磁阀电源B 110-T22 SolenoidLow–电磁阀接地C 111-T8 SolenoidLow-电磁阀接地D 102-T1 SolenoidPower-F/G/I电磁阀电源E Spare备用M5610/6610GR

ACTIVESOLENOID CLUTCHESENGAGED6 E,G HighRange/HighSplitter高速档/副变速器高速档

5 E,F HighRange/LowSplitter4 D,G IntermediateRange/HighSplitter3 D,F IntermediateRange/LowSplitter2 C,G LowRange/HighSplitter1 C,F LowRange/LowSplitterN *A,F LowSplitter(F)R1 *A,B,F Reverse/LowSplitterR2 *A,B,G Reverse/HighSplitterGEARSOLENOIDACTIVATIONTR45/60/70*A-SolenoidActivatesNoClutch-LockInRangeCLUTCHARRANGEMENTTR45/60/70M5610/6610M8610SERIES系列GR档位

ACTIVESOLENOID通电的电磁阀CLUTCHESENGAGED(接合的离合器)

6

E,

G 5th/6thRange/HighSplitter5

E,

F 5th/6thRange/LowSplitter

4

D,

G 3rd/4thRange/HighSplitter

3

D,

F 3rd/4thRange/LowSplitter

2

C,

F 2ndRange/LowSplitter

1

H,

F 1stRange/LowSplitter

N

A,F,

I SplitterLow(F)-(A&Inoclutches)

R

A,

B,

F,

I ReverseRange/SplitterLowGEARSOLENOIDACTIVATIONTR100M8610SplitterLow5/6RangeSplitterHigh3/4Range2Range1RangeRevRangeCLUTCHARRANGEMENTTR100MAINVALVEBLOCKCONNECTOR主阀板插头MAINVALVEBLOCKCONNECTOR主阀板插头No. COLOUR WIRE# DESCRIPTION TERMINATIONA Y 130 SolenoidPower,SolenoidsA&B电磁阀电源和电磁阀AB ECU-T17B W 104 ASolenoid,LowA电磁阀负极 ECU-T7C Y 130 SolenoidPower,SolenoidsA&B电磁阀 ECU-T17D G 103 BSolenoid,Low电磁阀负极 ECU-T5E Y 116 SolenoidPower,SolenoidsE,D&C电磁阀电源和电磁阀EDC ECU-T19F W 120 FSolenoid,Low电磁阀负极 ECU-T4G O 102 SolenoidPower,SolenoidsF,G&I电磁阀电源和电磁阀FGI ECU-T1H U 131 GSolenoid,Low电磁阀负极 ECU-T21J O 102 SolenoidPower,SolenoidsF,G&I电磁阀电源和电磁阀FGI ECU-T1K N 129 Esolenoid,Low电磁阀负极 ECU-T6L Y 116 SolenoidPower,SolenoidsE,D&C电磁阀电源和电磁阀EDC ECU-T19M W 127 DSolenoid,Low电磁阀负极 ECU-T23N Y 116 SolenoidPower,SolenoidsE,D&C电磁阀电源和电磁阀EDC ECU-T19P N 101 CSolenoid,Low电磁阀负极 ECU-T24R Y 195 TransmissionIdentification ECU-T13TYPICALARRANGEMENT插针插孔SUMPTEMPERATURESENSOR油槽温度传感器SumpTemperatureSensor温度传感器LockUpWiring闭锁线束ResistanceGraphClickHereResistanceTableClickHereSumpTemperatureSensorhasaworkingrangeof-48to177°C温度传感器的工作范围-48℃到177℃LOCKUPHOUSING闭锁阀KSolenoid电磁阀K12-24@NormalTemperature正常温度12-24ΩLOCKUPCONNECTOR闭锁接头ABCDNo.符号COLOUR颜色 WIRE#线号 DESCRIPTION名称 TERMINATION插头A N 121 SolenoidPower,SolenoidK电磁阀电源K电磁阀ECU-T2B O 128 KSolenoidLow电磁阀负极

ECU-T20C G 135 AnalogReturn回路 ECU-T25D N 147 SumpTemperatureSensorInput油温传感器输入 ECU-T27TRIMBOOSTTR45/60/70JSolenoidon5510&661010-13@NormalTemperatureTRIMBOOSTCONNECTION辅助增压接头ABCDENo.COLOUR颜色WIRE#线号 DESCRIPTION名称TERMINATION(插头)A G 107 SolenoidPower,SolenoidJ电磁阀电源 ECU-T3B W 110 JSolenoidLow负极 ECU-T22

TRANSMISSIONSPEEDSENSORSEngineSpeedSensor发动机速度传感器TurbineSpeedSensor蜗轮速度传感器TRANSMISSIONSPEEDSENSORSOutputSpeedSensor输出速度传感器ABTRANSMISSIONSPEEDSENSORS变速箱速度传感器Resistance()电阻

Temp°C 温度 Temp°F温度 200 -40 -40 300 20 68 400 110 230AllSensorsInterchangeable所有的传感器可以互换SPEEDSENSORSCONNECTION(T)ABENGINESPEEDSENSOR发动机速度传感器A N 141-T14 SpeedSensor,High ECU-T14B O 150-T30 SpeedSensor,Low ECU-T30TURBINESPEEDSENSOR蜗轮速度传感器A O 149-T15 SpeedSensor,High ECU-T15B U 140-T31 SpeedSensor,Low ECU-T31OU