项目g97-78m2mw塔架修复的市东路1988号http

泰胜风能装ShanghaiTaishengWindPowerEquipmentWeldingProcedure产品名称ProductName：风机塔架工程名称ProjectName：浙江黄岩UPC项目产品编号ProductNO.： 1504(北厂)编制Compile/日期Date：审核Auditing/日期Date：焊接工艺规程制订Made日期焊接工艺规程制订Made日期焊接工艺规程制订Made日期焊接工艺规程制订Made日期焊接工艺规 WELDSWPSPQR--WPQR-SHTS-LW9~10M：-WPQR-SHTS-B：-WPQR-SHTS-B：-WPQR-SHTS--WPQR-SHTS--WPQR-SHTS--WPQR-SHTS--WPQR-SHTS--WPQR-SHTSWPQR-SHTS-WPQR-SHTS--钢板表面缺陷修复Steeltedefect-DryingHolding22CHW-///CHW-//////1焊接工艺规程No.:WPS/TS01-制订Made日期WeldersmustcarefullyreadWPSbeforework，takeweldingmaterialacc.totheregulationsandexecutethisprocedureCarefullycleanuptheoil,rustanddirtwithin30mmonbothsidesofthegrooveandtowersgrooves;run-ontabandrun-offtabshallbeweldedonbothsideswhenlongitudinalwelding.Producttestteshallbeweldedonthelongitudinalweldingjointswiththeextendingpart,andtowerlongitudinalseamweldingat.3、检查坡口间隙进行点固，并检查对口错边量；Controlthespaceofthegrooveandtack-weld.Checktheunfitnessofbutt不宜超过80%，当环境湿度高于80%时，应用火焰烘烤接缝进行去湿处理；Theambienttemperature≥5℃,controlthetemperatureofweldingpath≤200℃;Weldingpathmusthavehighertemperaturethanlowerlimitofpreheattemperatureand≤200℃;Humidityshallbenotover80%,iftheambienthumidityisover80%,dehumidificationtreatmentshallbetakenwiththewayofusingflame.Whencarbonarcgouging,thegouginggroovecentershalldeviatefromjointcenterline≤2mm.Cleanofrootdepthshouldbeseeninthefirstsurfaceoftheweld.Cleanuptheweldingslag,grindthegouginggrooveanditsbothsidesuntilmetalliclustercomingout,weldafter7、保持焊材料清洁，丝表不得油污和迹，和焊条严按要烘干焊条再干次数过两次用的焊剂544Keepweldingmaterialclean,nooilandrustonthesurfaceofweldingwire.Dryweldingfluxandrodstrictlyacc.toregulations,re-dryweldingrodnomorethan2times.Cleanawaythepowerafterusingweldingfluxandadd15%ofnewweldingfluxbeforedrying.Avoidgougingslag,weldingslag,dustandotherdirtmixingintoweldingfluxwhenusing.Requirementsonweldingrodandfluxareasfollows.Weldrodandfluxafterdryingshallbeusedwithin4hourswhengetoutfromthedryingmachine,ifover4hours,re-dryagain.修磨，直至母材表面；Manualelectricarcweldingshallbeusedonrepairworkofsteeltesurface.Grindwithin30mmonbothsidesanddefectsofthetowersuntilmetalliclustercomingout.Cleanuptheweldingslagandspatter,grindtherepairedpositionuntilthesametothetowers,inspectedbyweldertoensurequalified.Manualelectricarcweldingshallbeusedonweldsrepair.Carbonarcgougingshallbeexecutedtogougearowofgrooveondefectofweldseam.Grindingthegrooveandwithin30mmonbothsidesuntilmetalliclustercomingout.Cleanuptheweldingslagandspatter.Grindthejointsbetweenrepairedandoriginalweldstoensurethejointedpositionisasmoothtransition.焊接工艺规程No.:WPS/TS02-制订Made日期 工艺编号：WPS/TS02-1504 WeldingprocedurereferenceNo.：WPS/TS02-1504 RNo.：WPQR-SHTS-H12001制造商：泰胜风能装备焊工： Joint Methodofpreparationand （mm：Parentmaterial diaeer（m：焊材类别和牌号：焊丝/CHW-50C6SM，CHW-S3；焊剂 焊材特殊烘干规定 Fillermetalclassificationandtrade Specialbakingor （mm：N/Adetails（Sketch： Joint筒体内筒体筒1内侧筒定位 Joint焊材规格Sizeoffillermetalmm)TypeofTravel热输入23为为OutsidetackWeldingusingintermittentwelding，withweldinglength200mm，weldingwidthInsideweldingfirst,thenbackgougingforTheweldingspeedwillbeupifcurrentandvoltageGasflow Detailsof Detailsofbackgouging：CarbonArcCuttingand Preheat Post-weldheat Heatingandcooling （mm：135： 焊接工艺规程焊接工艺规程No.:WPS/TS03-1504制订Made日期 WeldingprocedurereferenceNo.：WPS/TS03-1504 RNo.：WPQR-SHTS-H12002制造商：泰胜风能装备焊工： Jointtype： Methodofpreparationandcleaning：FlamecuttingAnd母材牌号及 （：16(15)~20Parentmaterial diameter（m：1615)20焊材类别和牌号：焊丝/CHW-50C6SM，CHW-S3；焊剂/CHF101焊材特殊烘干规定：CHF101/300~350℃Fillermetalclassificationandtradename： Specialbakingordrying：CHF101/300~350℃： （mm：N/Adetails（Sketch： Joint 筒 筒内侧1筒 定位焊筒12Joint焊材规格Sizeoffillermetalmm)TypeofTravel热输入OutsidetackWeldingusingcontinuouswelding，thenbackgrindingforoutside.Theweldingspeedwillbeupifcurrentandvoltageup.Gasflow Detailsof Detailsofbackgouging： Preheat 焊丝干伸长度：121：22~30mm；135：18-26 （mm：135： 焊接工焊接工艺规程No.:WPS/TS04-1504制订Made日期 WeldingprocedurereferenceNo.：WPS/TS04-1504 RNo.：WPQR-SHTS-H12002制造商：泰胜风能装备焊工： Jointtype： Methodofpreparationandcleaning：FlamecuttingAnd （：24Parentmaterialspecification：Q345D+N diaeer（m：24焊材类别和牌号：焊丝/CHW-50C6SM，CHW-S3；焊剂/CHF101焊材特殊烘干规定： Fillermetalclassificationandtradename： Specialbakingordrying：CHF101/300~350℃ （mm：N/AJoint筒筒筒内侧定位焊deJoint筒筒筒内侧定位焊

Joint焊材规格SizeoffillermetalTypeofTravel热输入B：OutsidetackWeldingusingcontinuouswelding，thenbackgrindingforoutside.Theweldingspeedwillbeupifcurrentandvoltageup.Gasflow Detailsof Detailsofbackgouging： Preheat 焊丝干伸长度：121：22~30mm；135：18-26 （mm：135： 焊接工艺规程No.:WPS/TS05-1504制订Made日期 WeldingprocedurereferenceNo.：WPS/TS05-1504 RNo.：WPQR-SHTS-H12002制造商：泰胜风能装备焊工： Jointtype： Methodofpreparationandcleaning：FlamecuttingAnd （mm：Parentmaterialspecification：Q345D+N diameer（mm：焊材类别和牌号：焊丝/CHW-50C6SM，CHW-S3；焊剂/CHF101焊材特殊烘干规定： Fillermetalclassificationandtradename： Specialbakingordrying：CHF101/300~350℃： （mm：N/Adetails（Sketch： Joint筒内侧筒筒内侧定位焊筒JointmetalTypeofTravel热输入B：OutsidetackWeldingusingcontinuouswelding，thenbackgrindingforoutside.Theweldingspeedwillbeupifcurrentandvoltageup.Gasflow根部保护 Detailsof Detailsofbackgouging： Preheat 焊丝干伸长度：121：22~30mm；135：18-26 （mm：135：Contacttube-to-workpiecedistance： umwidthofrun)(mm)：135：noweavingPost-weldheattreatment： Heatingandcoolingrates： （mm：135： 焊接工艺规程No.:WPS/TS06-制订Made日期 WeldingprocedurereferenceNo.：WPS/TS06-1504 RNo.：WPQR-SHTS-H12002制造商：泰胜风能装备焊工： Jointtype： Methodofpreparationandcleaning：FlamecuttingAnd （mm：30Parentmaterialspecification：Q345D+N daeer（：30焊材类别和牌号：焊丝/CHW-50C6SM，CHW-S3；焊剂/CHF101焊材特殊烘干规定：CHF101/300~350℃Fillermetalclassificationandtradename： Specialbakingordrying：CHF101/300~350℃： （mm：N/Adetails（Sketch： Joint内侧盖内侧1定位焊1Joint焊材规格Sizeoffillermetalmm)TypeofTravel热输入OutsidetackWeldingusingcontinuouswelding，Insideweldingfirst,thenbackgougingfor电流、电压增加，焊接速度相应增加。TheweldingspeedwillbeupifcurrentandvoltageGasflow根部保护 Detailsof Detailsofbackgouging：CarbonArcCuttingAnd Preheat 焊丝干伸长度：121：22~30mm；135：18-26 （mm：135：Contacttube-to-workpiecedistance： umwidthofrun)(mm)：135：noweaving 焊接工艺规程No.:WPS/TS07-1504制订Made焊接工艺规程No.:WPS/TS07-1504制订Made日期 WeldingprocedurereferenceNo.：WPS/TS07-1504 RNo.：WPQR-SHTS-H12002制造商：泰胜风能装备 焊工： 坡 Joint （mm：18/19+19Parentmaterial diaeter（mm：18/19+19焊材类别和牌号：焊丝/CHW-50C6SM，CHW-S3；焊剂/CHF101焊材特殊烘干规定：CHF101/300~350℃Fillermetalclassificationandtradename： Specialbakingordrying：CHF101/300~350℃： （mm：N/Adetails（Sketch： Joint 内侧筒 法内侧筒 法JointmetalTypeofTravel热输入 InsidetackWeldingusingcontinuouswelding，Outsideweldingfirst,theninsidebackgouging.Adjustthebothsidesweldingsequencetocontroltheflangeinneralignment.电流、电压增加，焊接速度相应增加。TheweldingspeedwillbeupifcurrentandvoltageGasflow根部保护 Detailsof Detailsofbackgouging：CarbonArcCuttingAnd Preheat Post-weldheat Heatingandcooling焊丝干伸长度：121：22~30mm；135：18-26 （mm：135： 焊接工艺规程No.:WPS/TS08-1504制订Made日期 WeldingprocedurereferenceNo.：WPS/TS08-1504 RNo.：WPQR-SHTS-H12002制造商：泰胜风能装备焊工： Joint （m：17/20+20Parentmaterial diaeter（mm：17/20+20焊材类别和牌号：焊丝/CHW-50C6SM，CHW-S3；焊剂/CHF101焊材特殊烘干规定：CHF101/300~350℃Fillermetalclassificationandtradename： Specialbakingordrying：CHF101/300~350℃： （mm：N/Adetails（Sketch： Joint 内侧筒 法内侧筒 法JointmetalTypeofTravel热输入 InsidetackWeldingusingcontinuouswelding，Outsideweldingfirst,theninsidebackgouging.Adjustthebothsidesweldingsequencetocontroltheflangeinneralignment.电流、电压增加，焊接速度相应增加。TheweldingspeedwillbeupifcurrentandvoltageGasflow根部保护 Detailsof Detailsofbackgouging：CarbonArcCuttingAnd Preheat Post-weldheat Heatingandcooling焊丝干伸长度：121：22~30mm；135：18-26 （mm：135： 焊接工艺规程No.:WPS/TS09-1504制订Made日期 WeldingprocedurereferenceNo.：WPS/TS09-1504 RNo.：WPQR-SHTS-H12002制造商：泰胜风能装备焊工： Jointtype： Methodofpreparationandcleaning：FlamecuttingAnd （mm：24+28Parentmaterialspecification：Q345D+N+S355NL diaeer（m：24+28别和牌号：焊丝/CHW-50C6SM，CHW-S3；焊剂/CHF101焊材特殊烘干规定： Fillermetalclassificationandtradename： Specialbakingordrying：CHF101/300~350℃： （mm：N/Adetails（Sketch： Joint筒 法m筒11定位焊法兰JointmetalTypeofTravel热输入InsidetackWeldingusingcontinuouswelding，Outsideweldingfirst,theninsidebackgouging.Adjustthebothsidesweldingsequencetocontroltheflangeinneralignment.电流、电压增加，焊接速度相应增加。TheweldingspeedwillbeupifcurrentandvoltageGasflow Detailsof Detailsofbackgouging：CarbonArcCuttingAnd Preheat 焊丝干伸长度：121：22~30mm；135：18-26 （mm：135： WeldingprocedurereferenceNo.：WPS/TS10-1504 RNo.：WPQR-SHTS-H12002制造商：泰胜风能装备焊工： Jointtype： Methodofpreparationandcleaning：FlamecuttingAnd （mm：30+30Parentmaterialspecification：Q345D+N+S355NL daeer（：30+30焊材类别和牌号：焊丝/CHW-50C6SM，CHW-S3；焊剂/CHF101焊材特殊烘干规定： Fillermetalclassificationandtradename： Specialbakingordrying：CHF101/300~350℃ （mm：N/Adetails（Sketch： Joint内侧面盖面1盖定位焊JointmetalTypeofTravel热输入 InsidetackWeldingusingcontinuouswelding，Outsideweldingfirst,theninsidebackgouging.Adjustthebothsidesweldingsequencetocontroltheflangeinneralignment.电流、电压增加，焊接速度相应增加。TheweldingspeedwillbeupifcurrentandvoltageGasflow根部保护 Detailsof Detailsofbackgouging：CarbonArcCuttingAnd 层间温度：Preheat 焊丝干伸长度：121：22~30mm；135：18-26 （mm：135： 工艺评定编号：WPQR-SHTS-H12005 RNo. 制造商：泰胜风能装备焊 Jointtype： Methodofpreparationandcleaning：FlamecuttingAnd （m：24+20Parentmaterial daeter（mm：24+120焊材类别和牌号：焊丝/CHW-50C6SMCHT711 Fillermetalclassificationandtradename： Specialbakingordrying：/ （mm：N/Adetails（Sketch： Joint内侧 内侧11JointmetalTypeofTravel入门框与筒Bytwoweldersusingsymmetriccrossbackwelding,reduceweldingdeformation.Thefirstinsidegroovefilledtoadepthof2/3,thenoutsidebackgouging,theoutsidegroovefilled,finallyinsidegroovewillfill.电流、电压增加，焊接速度相应增加。TheweldingspeedwillbeupifcurrentandvoltageGasflow根部保护 Detailsof Preheat 焊丝干伸长度：135：18-26mm （mm：135：10mmContacttube-to-workpiecedistance： umwidthofrun)(mm)：135：15mm WeldingprocedurereferenceNo.：WPS/TS12-1504 RNo.：WPQR-SHTS-H12008（H12009）制造商：泰胜风能装备焊工：Manufacturer： 焊接位置：平角手工 Joint （mm：/Parentmaterialspecification：Q235B/SUS304+Q345C/Q345D+N diaeer（m：/ 焊材特殊烘干规定：A302/150~200℃，1小时Fillermetalclassificationandtradename： Specialbakingordrying：A302/150~200℃，1h： （mm：N/Adetails（Sketch： Joint 支n11支筒体内侧Joint焊材规格Sizeoffillermetalmm)TypeofTravel热输入Detailinfo.forWeldingfeetseedesignTheweldingspeedwillbeupifcurrentandvoltageGasflow根部保护 Detailsof Detailsofback Preheat Post-weldheat Heatingandcooling （mm：136：10mm umwidthofrun)焊接工艺规程No.:WPS/TSPAGE13焊接工艺规程No.:WPS/TS制订Made日期 Weldingp