钢结构焊接工艺评定报告全英文表格

RESORTWORLDATSENTOSAINSINGAPORE

WeldinggProccedureeAsseessmennt

ZhejianngJinnggonggPreiiss-DaaimlerrSteeelBuiildinggCo.,,Ltd

May20008

ExplanaationofAsssessmmentRReportt:

Accordiingtootheselleer’sreqquiremmentsandrrelateedspeecificcationn,proovidinngfolllowinngtabblesooftheeAsseessmenntRepportoofWelldingProceedure,,toccoverallttypesofthhewelldingofthhisprrojectt.

Tablesofcoontentt:

No.

Jointttype

Materiaalthiicknesss

Coversscope

Remarkss

NC-HP-009

Butt

80

60～120

-

BC-HP-112

Butt

42

31～63

-

NC-HP-113

Butt

20

15～40

-

NC-HP-333

Cross

42

31～63

-

GM-HP-0001

Cross

60

45～90

-

GM-HP-0002

-

42

21～84

SW

GM-HP-0004

-

80

40～160

SW

Ifyouhaveanypprobleem,plleasecontrractttotheeProccedureedepaartmennt.

May20008

WeldinggProccedureeofStteelSStructturePProjecctofNatioonalSStadiuum

AssessmmentRReportt

No.：NC--HP-0009

Preparaation：：ZhitaaoHe

WeldinggRespponsibbilityy

Techniqque：YuZZhang

Approvaal：JinhoongGaan

CompanyyNamee：ZhejiiangJJinggoongPrreiss--Daimller

SteelBBuildiingCoo.,Ltdd

Date：177thJully20005

TableoofWelldingProceedureAssesssmenttReporrt

No.

ReportName

ReportNo.

Pages

1

ReportofWeeldinggProccedureeAsseessmennt

NC-HPZ--009

1

2

Pre-WelldingProceedureSpeciificattion

NC-HPJLL-009

1

3

Detailssofwweldttest

NC-HP-0009

1

4

TestReesult

1

5

TestReeport

05A01977HJ

3

ReportofWeeldinggProccedureeAsseessmennt

Page1oof4

Projectt

NationaalStaadium

ReportNo.

NC-HP-0009

Customeer

ZhejianngJinnggonggPrieess-daaimlerrSteeelBuiildinggCo.,,Ltd

TechnollogyMManuallNo.

NC-HPZ--009

ProjecttManagger

YuxinZZhou

Standarrd

《StandaardfoorSteeelSttructuuresBBuildiingoffWelddingPProceddure》（JGJ811-20022）

WeldinggUnitt

NationaalStaadiumHeavvySteeelPProjecctDeppartmeent

WeldinggDatee

26thJuune20006

Welder

JingxiaaoYu

CertifiicatioonNo..

Z1

Class

Intermeediatee

BaseMeetal

Q345GJDD-225

Spec.

t=80mm

SupplyStatte

HotRollled

Manufaccture

WUYANGSteellCo.

BaseMeetal

Q345GJDD-225

Spec.

t=80mm

SupplyStatte

HotRollled

Manufaccture

WUYANGSteeelCo..

Chemicaalcommponenntanddmechhanicaalproopertyyofpparenttmateerial

C

(%)

Mn

(%)

Si

(%)

S

(%)

P

(%)

σs

(Mpa)

σb

(Mpa)

δ5

(%)

ψ

(%)

Akv

(J)

Standarrd

≤

0.18

≤1.60

≤

0.55

≤

0.015

≤

0.025

325～4355

470～6100

22

≥25

34

Certifiicatioon

05164766

Detectiion

0.16

1.4

0.33

0.005

0.010

370

545

——

——

148

175

207

Carbon

≤0.44(00.42)

Formulaa

Ceq=C+MMn/6+SSi/24++Ni/400+Cr/55+Mo/44+V/144

WeldinggMateerial

Manufaccture

Tradenaame

Type

Dimensiion(mmm)

Drying（℃×h）

Remarkss

WeldinggWiree

JINTAI

JW-1

/

φ4.8

/

WeldinggWiree

JINTAI

JW-58

/

Φ1.2

/

WeldinggFlux/Gas

JINTAI

SJ101

/

/

350*1

WeldinggFlux/Gas

ShanghaaiGUYYAN

Co2

Canned

/

/

WeldinggMethhod

GMAW+SAAW

WeldinggPosiition

FlatPoositioon

Jointtyype

Butt

ProcesssingPParameeters

AsshowwintthePrre-welldingProceedurespeciificattion

Backchhippinng

Carbonarc-aairgoougingg+GrrindinngWheeelFiinishiing

WeldinggUnitTType

OTCXD-5500/ZXX5-12550

CurrentttypeeandPolarrity

D.C.E.PP

PreheattTempperatuure（℃）

100

InterpaassTTemperraturee（℃）

150～2000

PostheeatTeemperaature（℃）

Time(mmin)

Heatprreservvationn

2.5h

Heattrreatinngaftterweeldingg

Usedthheheaatpreeservaationcottoontorelieevecooldaffterwweldinng

Conclussion：Folloowingtheqqualittyreqquiremmentoof《StanddardfforStteelBBuildiingSttructuuresoofWelldingPProceddure》（JGJ811-20022）,wehavemadeandttestttheweeldinggsamppleacccordiingthhepraacticaalconnditioon.Thhetesstingrecorrdingiscoorrectt.Theeconcclusioonisacceppted.Thewweldinngconnditioonsanndproocessiingpaarametterssshoulddbepperforrmedaaccorddingttotheeasseessmenntguiideboook

Assesseedby

ZhitaoHe

17thJuuly20005

OfficiaalSeeatoffUniit：（Signaature）

17thJuuly20008

Checkeddby

JinhonggGan

17thJuly2005

Techniqque

YuZhanng

17thJuuly20005

WeldinggProccedureeSpeccificaation

Page2of4

Projectt

NationaalStaadium

ManualNo.

NC-HPZ--009

BaseMeetal

Q345GJDD-Z25

Spec

t=80mm

SupplyStatee

HotRollled

Manufaccture

WUYANGSteellCo.

BaseMeetal

Q345GJDD-Z25

Spec

t=80mm

SupplySState

HotRollled

Manufaccture

WUYANGSteellCo.

WeldinggMateerial

Manufaccture

Tradenname

Type

Drying℃℃×h）

Remarkss

WeldinggWiree

JINTAI

JW-1

/

/

/

WeldinggWiree

JINTAI

JM-58

/

/

/

WeldinggFluxx/Gass

JINTAI

SJ101

/

350*1

WeldinggFluxx/Gass

ShanghaaiGUYYAN

Co2

Canned

/

WeldinggMethhod

GMAW+SAAW

WeldinggPosiition

VPosittion

WeldinggUnittTypee

OTCXD-5500/ZXX5-12550

CurrentttypeeandPPolariity

D.CE.P

PreheattTempeeraturre（℃）

/

InterpaassTeemperaature

/

PostheeatTeemperaature（℃）Time（min）

/

Heattrreatmeentaffterwweldinng

Doesn’ttadoppt

DrawinggofJJointandrrootssize

DrawinggofWWeldinngsubbsequeence

WeldinggproceessinggParrameteers

Pass

WeldinggMethhod

Electroodeorrwelldingwire

WeldinggFluxorGaas

Shieldiinggaasfloow（l/min）

Currentt

（A）

Voltagee

（V）

WeldinggRate

cm/min

Remarkss

Tradenaame

Φ（mm）

Render

GMAW

JQ.H10MMn2

4.8

SJ101

/

650～6900

40

30～35

Middle

SAW

JM-58

1.2

Co2

20

280～3000

31～33

35

Cover

SAW

JM-1

4.8

SJ101

/

700～7500

34～36

30～35

JM-1

4.8

SJ101

/

600～7000

36～38

30～40

Techniccalmeeasurees

Cleaninngbefforewweldinng

Clearinngwatter,aandoiil,buurnishhingwweldinngareea

Cleaninngbefforewweldinng

ClearinngWelldingSlagandDDefectts

Backsiidebaackchhippinng

Carbonarc-aairgoougingg+GrrindinngWheeelFiinishiing

Others：：

1、Wheneachweldiingcoompletted,mmustcclear--upthhegroooveaandthhesunndriess,makkesurretheereissnon--defecctive,,thennconttinuetoneextweeldingg.

Editedby

ZhitaoHe

Date

21stJuune

Checkeddby

JinhonggGan

Date

21stJuune

Detailssofwweldttest

Page3of4

Projectt

NationaalStaadium

RecordNo.

NC-HPJLL-009

WeldinggMethhod

GMAW+SAAW

WeldinggPosiition

FlatPoositioon

WeldinggUnittTypee

OTCXD-5500/ZXX5-12550

CurrentttypeeandPPolariity

D.CE.PP

BaseMeetal

Classifficatiion

Spec.（mmm）

SupplyStatte

Manufaccture

1

Q345GJDD-Z25

Ⅱ

80mm

HotRollled

WUYANGSteeelCo..

2

Q345GJDD-Z25

Ⅱ

80mm

HotRollled

WUYANGSteeelCo..

Jointssizeaandweeldinggpassssubssequennce

WeldinggMateerial

WeldinggWiree

Tradenname

JW-1

Spec.((mm)

Φ4.8

Manufaccture

JINTAI

BatchNNo.

412281001

WeldinggWiree

Tradenname

JQ.H10MMn2

Spec.（mmm）

Φ1.2

Manufaccture

JINTAI

BatchNNo.

504187224

Weldingg

FluxorrGas

Tradenname

Co2

Spec.（mmm）

99.95%

Manufaccture

ShanghaaiGUYYANG

DryingTempeeraturre（℃）

/

Time（miin）

/

Weldinggproccessinngparrameteersreecordiing

Pass

WeldinggMethhod

ElectroodeorrwelddingwwireD(mm)

FluxoffGasl/minn

Currentt（A）

Voltagee（V）

WeldinggRatecm/miin

HeatInnputkJJ/cm

Remarkss

Render

GMAW

Φ1.2

23

280～2900

35

25.3～322.3

Middle

SAW

φ4.8

/

650～6900

36～38

29.9～344.8

Cover

SAW

φ4.8

/

650～6900

40

29.9～400

WeldinggCondiition

Indoor

ConditiionTeemperaature

36

RelativveHummidityy

%

PreheattTempperatuure（℃）

100～1500

InterpaassTeemperaature（℃）

150～2000

PostheeatTeemperaature（℃）

/

Time（miin）

2.5h

Heattrreatmeentaffterwweldinng

Usedthheheaatpreeservaationcottoontorelieevecooldaffterwweldinng

Techniccal

Measurees

Cleaninngbefforewweldinng

Clearinngwatter,aandoiil,buurnishhingwweldinngareea

InterpaassCllearinng

ClearinngWelldingSlagandDDefectts

Backsiidebaackchhippinng

Carbonarc-aairgoougingg+GrrindinngWheeelFiinishiing

Others

Usedthheheaatpreeservaationcottoontorelieevecooldaffterwweldinng

WelderName

JingxiaaoYu

CertifiicatioonNo..

Z1

Class

Intermiidate

WeldinggDatee

26thJuune

Recordeer

ZhitaoHe

Date

26thJuune

Checkeddby

JinhonggGan

Date

26thJuune

TestReesult

Page4of4

NondesttructiiveTeestingg

TestIttem

ACCStaandardd

Conclussion

ReportNo.

Remarkss

Visual

《StandaardfoorSteeelBuuildinngStrructurresoffWelddingTTechnoology》（JGJ811-20022）termm

ACC

——

XRay

——

——

——

Ultrasoonic

WeldingglinequualityyisnnotunnderBBIgraade

ACC

——

Magnetiic

——

——

——

Tensileetestt

ReportNo.

05A01977HJ

Bendteest

ReportNo.

05A01977HJ

TestNoo.

σs

(Mpa)

σb

(Mpa)

FracturrePossitionn

Conclussion

TestNoo.

TestTyypes

BendinggDiammeterDD

BendinggAnglle

Conclussion

02569-11-1

——

545

Parentmetall

ACC

02569-22-1

Sidebeend

D=3a

180o

ACC

02569-11-2

——

535

ACC

02569-22-2

Sidebeend

D=3a

180o

ACC

02569-11-3

——

540

ACC

02569-22-3

Sidebeend

D=3a

180o

ACC

02569-11-4

——

555

ACC

02569-22-4

Sidebeend

D=3a

180o

ACC

02569-11-5

——

545

ACC

02569-22-5

Sidebeend

D=3a

180o

ACC

02569-11-6

——

535

ACC

02569-22-6

Sidebeend

D=3a

180o

ACC

02569-22-7

Sidebeend

D=3a

180o

ACC

02569-22-8

Sidebeend

D=3a

180o

ACC

02569-22-9

Sidebeend

D=3a

180o

ACC

02569-22-10

Sidebeend

D=3a

180o

ACC

02569-22-11

Sidebeend

D=3a

180o

ACC

02569-22-12

Sidebeend

D=3a

180o

ACC

ImpactTest

ReportNo.

05A01977HJ

Macro-MMetalllograpph0ic

ReportNo.

——

TestNoo.

RootPPositiion

Test

Temperaature

ImpactAAbsorbbedEnnergyAKV（J）

Conclussion：

02569-33-1

Weld

-20℃

180

02569-33-2

Weld

-20℃

196

02569-33-3

Weld

-20℃

140

HardnesssTesst

ReportNo.

——

02569-44-1

HAZ

-20℃

58

Conclussion：

02569-44-2

HAZ

-20℃

92

02569-44-3

HAZ

-20℃

80

OthersTest：

Testedby

YuZhanng

Date

14thJuuly

Checkeddby

JinhonggGan

Date

14thJuuly

TestReeportofStteelMMateriialWeeldingg

JC-010--1

TestNoo.

JC2005JJT28766

OrderNNo.

2005JTT602772

ProjecttNamee&Paart

NationaalStaadium

Consignner

BinDuaan

Customeer

ZhejianngJinnggonggPrieess-daaimlerrSteeelBuiildinggCo.,,Ltd

Qualityy

WeldinggTypees

&JointtTypees

SAW+GMAAWFllatWeeldingg

SteelpplateButt

WeldinggWireeModeel

WeldinggfluxxModeel

JM-58

JWJ+SJ1101

InspecttFormm

ProceduureInnspectt

RawMatteriallTesttNo.

Tradenname

Q345GJDD

ClassSSpec.

a=80mm

ProducttCounntry

WUYANG

Operatoor

Ai’chenngDinng

SampleDate

22ndJuune20008

TestDaate

22ndJuuly20008

ResultofthheTennsileTest

ResultofthheBenndTesst

Sample

No.

SampleSpeciificattion((mm)

CrossSSectioonalaarea((mm2)

Tensilee

Strengtth

(MPa)

FracturreChaaracteeristiicanddPosiition

ImpactPowerr(J)

BendDiiameteer

(mm)

Bend

Angle

(°)

Conclussion

-20℃

NC-HP-0009

10×10×555

82

NC-HP-0009

10×10×555

88

NC-HP-0009

10×10×555

118

NC-HP-0009

10×10×555

152

NC-HP-0009

10×10×555

168

NC-HP-0009

10×10×555

212

Conclussion:AccorrdingtoSppecifiicatioonofJGJ811-20022、GB/T11591-994,allltesttitemmsareeACC.

Princippal

Checkeddby

Testedby

TestUnnit

QualityySupeervisiionSttationnandTestiingCeenterofthheMettallurrgicallInduustriaalInsstitutte

ReportDate

22ndJuuly20005

ShanghaaiBaooYeEEngineeeringgTechhnologgyCorrporattionttestinng&iinspecctionstatiion

TESTREPPORT

ReportNo.:05A01197HJ

Customeer:ZhhejianngJinnggonggPreiiss-DaaimlerrSteeelBuiildinggCo.,,Ltd

AddresssofCCustommer:

OrderNNumberr:025669

DescripptionofSaample((Compoonent)):SampplingofStteelPPlateButt

ProjecttNamee:NatiionalStadiium

DateoffOrdeer:5thJully20005

DateoffTestt:14thJully20005

WayofSamplling/TTestPPlace::Samplling//thisstatiion

ApproveedSiggnatorry:NannLinTitlle:QuaalityManagger

ApproveedTimme:14thJully20005

Statemeent:11.Theemodiifiedreporrtisinvallid;

2.Theccopyoofassectioonofreporrtisinvallid;

3.Theccopiessofrreporttareinvallidwiithouttthesealofteestinggstattion

WeldinggcompponenttsofsteellmateerialtestiingreeportfromShangghaiBBaoYeeEngiineeriingTeechnollogyCCorporrationntestting&&insppectioonstaation

ReportNo.055A01977HJ

Projectt

Type

SteelpplateButt

Welder

JinxiaooYu

Classttradename

Q345GJDD-Z25

Manufaccture

Weldinggmethhod

GMAW+SAAW

Samplequaliity

24

SampleNo.

NC-HP-0009

TestPProjecct

TensileeandRollFormiing

Teststtandarrd

GB26500-19899

GB26533-19899

Standarrd

JGJ81--2002

SamplessNo.

Class

Width/

Thickneess

mm

TensileeTestt

BendTeest

ImpactAbsorrbedEEnergyy:Akvv

Conclussion

Tensilee

Fracturrepossitionn

180°

-20℃≥344(J)

Standarrdvallues

MPa

Max.

Strengtth

kN

Intensiion

MPa

Requestt

Typicall

Requestt

Conclussion

Part

Fact

Value((J)

02569-11-1

24.96×330.18

470～6300

410

545

Parentmetall

Parentmetall

ACC

02569-11-2

25.15×330.16

406

535

Parentmetall

02569-11-3

25.16×330.04

409

540

Parentmetall

02569-11-4

24.96×330.07

416

555

Parentmetall

02569-11-5

24.98×330.36

412

545

Parentmetall

02569-11-6

25.31×229.77

404

535

Parentmetall

02569-22-1

d=3a

ACC

02569-22-2

ACC

02569-22-3

ACC

02569-22-4

ACC

02569-22-5

ACC

02569-22-6

ACC

WeldinggcompponenttsofsteellmateerialtestiingreeportfromShangghaiBBaoYeeEngiineeriingTeechnollogyCCorporrationntestting&&insppectioonstaation

ReportNo.055A01977HJ

ProjecttPartt

Type

SteelpplateButt

Welder

JinxiaooYu

Gradettrademmark

Q345GJDD-Z25

Manufaccture

Weldinggmethhod

GMAW+SAAW

Samplequaliity

24

SampleNo.

NC-HP-0009

TestPProjecct

ImpactandRRollFForminng

Teststtandarrd

GB26500-19899

GB26533-19899

Standarrd

JGJ81--2002

SamplessNo.

Class

Width/

Thickneess

mm

TensileeTestt

BendTeest

ImpactAbsorrbedEEnergyy:Akvv

Conclussion

Tensilee

Partruupturee

180°

-20℃≥344(J)

Standarrdvallues

MPa

Max.

Strengtth

kN

Intensiion

MPa

Requestt

Typicall

Requestt

Conclussion

Part

Fact

Value((J)

02569-22-7

d=3a

ACC

ACCC

02569-22-8

ACC

02569-22-9

ACC

02569-22-10

ACC

02569-22-11

ACC

02569-22-12

ACC

02569-33-1

Weld

180

02569-33-2

196

02569-33-3

140

02569-44-1

HAZ

58

02569-44-2

92

02569-44-3

80

Witnessscomppany

ZhongziiEngiineeriingCoonstruuctionnSupeervisiionCoompanyy

Witnesss

JingyuTong

CertifiicatioonNo..

Remarkss

OriginaalSpeecificcationn:∮=80ssizeoofimppactssamplee(mm)::10×100×55025699-1-1,,025669-1-44,025569-2--1,022569-22-7,002569--2-10aretthesuupersttratumm

02569-11-2,002569--1-5,025699-2-2,,025669-2-55,025569-2--8,022569-22-11aarethhemidddlellevel,,025669-1-33,025569-1--6,022569-22-6,002569--2-9,025699-2-122arethessubstrrate

Checkeddby:Testeedby::

WeldinggProccedureeofSteeelSttructuurePrrojecttofNNationnalSttadiumm

AssessmmentReeport

No.：NC-HPP-012

Preparaation：：ZZhitaooHe

WeldinggRespponsibbilityy

TechniccalPeerson：：YuuZhanng

Approvaal：JJinhonngGann

CompanyyNamee：ZhejiiangJJinggoongPrreiss--Daimller

SteelBBuildiingCoo.,Ltdd

Date：22nndJulyy20055

TableoofWelldingProceedureAssesssmenttRepoort

No.

ReportName

ReportNo.

Pages

1

ReportofWeeldinggProccedureeAsseessmennt

NC-HPZ--012

1

2

Pre-WelldingProceedureSpeciificattion

NC-HPJLL-012

1

3

Detailssofwweldttest

NC-HP-0012

1

4

TestReesult

1

5

TestReeport

05A02111HJ

2

ReportofWeeldinggProccedureeAsseessmennt

Page1of4

Projectt

NationaalStaadium

ReportNo.

NC-HP-0012

Customeer

ZhejianngJinnggonggPrieess-daaimlerrSteeelBuiildinggCo.,,Ltd

PwpsNoo.

NC-HPZ--012

ProjecttManaager

Standarrd

《StandaardfoorSteeelSttructuuresBBuildiingoffWelddingTTechnoology》（JGJ811-20022）

WeldinggUnitt

NationaalStaadiumHeavvySteeelPProjecctDeppartmeent

WeldinggDatee

11stJuuly20006

Welder

JingxiaaoYu

CertifiicatioonNo..

Z1

Class

Intermeediatee

BaseMeetal

Q345GJDD-Z15

Spec.

t=42mm

SupplyStatte

HotRollled

Manufaccture

WUYANGSteeelCo..

BaseMeetal

Q345GJDD-Z15

Spec.

t=42mm

SupplyStatte

HotRollled

Manufaccture

WUYANGSteeelCo..

Chemicaalcommponenntanddmechhanicaalproopertyyofpparenttmateerial

C

(%)

Mn

(%)

Si

(%)

S

(%)

P

(%)

σs

(Mpa)

σb

(Mpa)

δ5

(%)

ψ

(%)

Akv

(J)

Standarrd

≤

0.18

≤1.60

≤

0.55

≤

0.015

≤

0.025

325～4355

470～6100

22

≥25

34

Certifiicatioon

05164744

Detectiion

0.14

1.43

0.33

0.003

0.012

395

540

——

——

220

267

210

Carbon

≤0.44(00.41)

Formulaa

Ceq=C+MMn/6+SSi/24++Ni/400+Cr/55+Mo/44+V/144

WeldinggMateerial

Manufaccture

Tradenaame

Type

Dimensiion

Drying（℃×h）

Remarkss

WeldinggWiree

JINTAI

JW-1

/

φ4.8

/

WeldinggWiree

JINTAI

JW-58

/

Φ1.2

/

FluxorrGas

JINTAI

SJ101

/

/

350*1

FluxorrGas

ShanghaaiGUYYAN

Co2

Canned

/

/

WeldinggMethhod

GMAW+SAAW

WeldinggPosiition

FlatPoositioon

Jointttype

Butt

WeldinggProceessinggParaameterrs

Asshowwinttheprre-welldingproccedureespeccificaation

Backchhippinng

Carbonarc-aairgoougingg+GrrindinngWheeelFiinishiing

WeldinggUnitTyype

OTCXD-5500/ZXX5-12550

CurrentttypeeandPPolariity

D.CE.PP

PreheattTempperatuure（℃）

100

InterpaassTeemperaature（℃）

150～2000

PostheeatTeemperaature（℃）

Time(mmin)

Heatprreservvationn

15h

Heattrreatmeentaffterwweldinng

Usedthheheaatpreeservaationcottoontorelieevecooldaffterwweldinng

Conclussion：Folloowingtheqqualittyreqquiremmentoof《StanddardfforStteelBBuildiingSttructuuresoofWelldingTechnnologyy》（JGJ811-20022）,wehavemadeandtestthewweldinngsammpleraccorrdingtothhepraacticaalconnditioon.Thhetesstingrecorrdingiscoorrectt.Theeconcclusioonisacceppted.Thewweldinngconnditioonsanndproocessiingpaarametterssshoulddbepperforrmedaaccorddingttotheeasseessmenntguiideboook.

Assesseedbyy

ZhitaoHe

22ndJuuly20008

OfficiaalSeaatofUnit：：（Signaature）

22nddJulyy20088

Checkeddby

JinhonggGan

22ndJJuly22008

Techniqque

YuZhanng

22ndJuuly20008

Pre-WelldingProceedureSpeciificattion

Page2of4

Projectt

NationaalStaadium

PwpsNNo.

NC-HPZ--012

BaseMeetal

Q345GJDD-Z15

Spec

t=42mm

SupplyStatee

HotRollled

Manufaccture

WUYANGSteellCo.

BaseMeetal

Q345GJDD-Z15

Spec

t=42mm

SupplySState

HotRollled

Manufaccture

WUYANGSteellCo.

WeldinggMateerial

Manufaccture

Tradenname

Type

Drying（℃×h）

Remarkss

WeldinggWiree

JINTAI

JW-1

/

/

/

WeldinggWiree

JINTAI

JM-58

/

/

/

WeldinggFluxxorGGas

JINTAI

SJ101

/

350*1

WeldinggFluxxorGGas

Co2

/

Canned

/

WeldinggMethhod

GMAW+SAAW

WeldinggPosiition

FlatPPositiion

WeldinggUnittTypee

OTCXD-5500/ZXX5-12550

CurrentttypeeandPoolaritty

D.CE.PP

PreheattTempeeraturre（℃）

100～1500

InterpaassTeemperaature

150～2000

PostheeatTeemperaature（℃）

Time（miin）

Heatprreservvationn

1.5h

Heattrreatmeentaffterwweldinng

Doesn’ttadoppt

DrawinggofJJointandRRootssize

DrawinggofWWeldinngsubbsequeence

WeldinggproocessiingPParameeters

Pass

WeldinggMethhod

ElectroodeWeeldinggWiree

WeldinggFluxorGaas

Shieldiinggaasfloow（l/min）

Currentt

（A）

Voltagee

（V）

Weldinggrate

cm/min

Remarkss

Tradenaame

Φ（mm）

Render

GMAW

JM-58

1.2

Co2

20

280～3000

31～33

35

Middle

SAW

JM-1

4.8

SJ101

/

650～7000

34～36

30～35

Cover

SAW

JM-1

4.8

SJ101

/

650～6900

36～38

30～40

Techniccalmeeasurees

Cleaninngbefforewweldinng

Clearinngwatter,aandoiil,buurnishhingwweldinngareea

Cleaninngbefforewweldinng

ClearinngWelldingSlagandDDefectts

Backsiidebaackchhippinng

Carbonarc-aairgoougingg+GrrindinngWheeelFiinishiing

Others：：

1、Wheneachweldiingcoompletted,mmustcclear--upthhegroooveaandthhesunndriess,makkesurretheereissnon--defecctive,,thennconttinuetoneextweeldingg.

Editedby

ZhitaoHe

Date

1stJully

Checkeddby

JinhonggGan

Date

1stJully

Detailsspfwweldttest

Page3of4

Projectt

NationaalStaadium

PwpsNoo.

NC-HPJLL-012

WeldinggMethhod

GMAW+SAAW

WeldinggPosiition

Flatpoositioon

UnitTyype

OTCXD-5500/

ZX5-12250

CurrentttypeaandPoolaritty

D.CE.PP

BaseMeetal

Classifficatiion

Spec.（mmm）

SupplyStatte

Manufaccture

1

Q345GJDD-Z15

Ⅱ

42mm

HotRollled

WUYANGSteellCo.

2

Q345GJDD-Z15

Ⅱ

42mm

HotRollled

WUYANGSteeelCo..

Jointssizeaandweeldinggpassssubssequennce

WeldinggMateerial

WeldinggWiree

Tradenname

JW-1

Spec(mmm)

Φ4.8

Manufaccture

JINTAI

BatchNNo.

412281001

WeldinggWiree

Tradenname

JW-58

Spec.（mmm）

Φ1.2

Manufaccture

JINTAI

BatchNNo.

504187224

WeldinggFluxorGaas

Tradenname

Co2

Spec.（mmm）

99.95%

Manufaccture

ShanghaaiGUYYAN

DryingTempeeraturre（℃）

/

Time（miin）

/

WeldinggProceessinggParaameterrsreccordinng

Pass

WeldinggMethhod

ElectroodeanndwelldingwireDiametter.mmm

FluxoffGasl/minn

Currentt（A）

Voltagee（V）

WeldinggRatecmm/min

HeatInnputkJJ/cm

Remarkss

Render

GMAW

Φ1.2

23

300

32

24.0～344.8

Middle

SAW

φ4.8

/

650～6900

37

34～40

Cover

SAW

φ4.8

/

650

36

36

WeldinggCondiition

Indoor

ConditiionTeemperaature

36

RelativveHummidityy

%

PreheattTempperatuure（℃）

100～1500

InterlaayerTTemperraturee（℃）

150～2000

PostheeatTeemperaature（℃）

/

Time（miin）

15h

Heattrreatmeentaffterwweldinng

Usedthheheaatpreeservaationcottoontorelieevecooldaffterwweldinng

Techniccal

Measurees

Cleaninngbefforewweldinng

Clearinngwatter,aandoiil,buurnishhingwweldinngareea

InterpaassCllearinng

ClearinngWelldingSlagandDDefectts

Backssidebbackcchippiing

Carbonarc-aairgoougingg+GrrindinngWheeelFiinishiing

Others

Usedthheheaatpreeservaationcottoontorelieevecooldaffterwweldinng

WelderName

JingxiaaoYu

QualifiicatioonNo..

Z1

Class

Intermiidate

WeldinggDatee

11stJuuly

Recordeer

ZhitaoHe

Date

11stJuuly

Checkeddby

JinhonggGan

Date

11stJuuly

TestReesult

Page4of4

NondesttructiiveTeestingg

TestIttem

QualifiiedSttandarrd

Conclussion

ReportNo.

Remarkss

Visual

《StandaardfoorSteeelBuuildinngStrructurresoffWelddingTTechnoology》（JGJ811-20022）termm

ACC

——

XRay

——

——

——

Ultrasoonic

WeldingglinequualityyisnnotunnderBBIgraade

ACC

——

Magnetiic

——

——

——

Tensileetestt

ReportNo.

05A02111HJ

Bendteest

ReportNo.

05A02111HJ

TestNoo.

σs

(Mpa)

σb

(Mpa)

FracturrePoositioon

Conclussion

TestNoo.

TestTyypes

Bend

D

BendAnggle

Conclussion

02734-11-1

——

570

Parentmetall

ACC

02734-22-1

Sidebeend

D=4a

180o

ACC

02734-11-2

——

570

ACC

02734-22-2

Sidebeend

D=4a

180o

ACC

02734-22-3

Sidebeend

D=4a

180o

ACC

02734-22-4

Sidebeend

D=4a

180o

ACC

ImpactTest

ReportNo.

05A01977HJ

Macro-MMetalllograpphic

ReportNo.

——

TestNoo.

RootPoositioon

Test

Temperaature

ImpactAAbsorbbedEnnergyAKV（J）

Conclussion：

02734-33-1

HAZ

-20℃

180

02734-33-2

HAZ

-20℃

196

02734-33-3

HAZ

-20℃

140

HardnesssTesst

ReportNo.

——

02734-44-1

Weld

-20℃

58

Conclussion：

02734-44-2

Weld

-20℃

92

02734-44-3

Weld

-20℃

80

OthersTest：：

Testedby

YuZhanng

Date

22ndJuuly

Checkeddby

JinhonggGan

Date

22ndJuuly

ShanghaaiBaooYeEEngineeeringgTechhnologgyCorrporattionttestinng&iinspecctionstatiion

TESTREPPORT

ReportNo.:05A02211HJ

Customeer:ZhhejianngJinnggonggPreiiss-DaaimlerrSteeelBuiildinggCo.,,Ltd

AddresssofCCustommer:

OrderNNumberr:027334

DescripptionofSaample((Compoonent)):SampllingoofSteeelPllateBButt

ProjecttNamee:NatiionalStadiium

DateoffOrdeer:15thhJulyy20055

DateoffTestt:19thJully20005

WayofSamplling/TTestPPlace::Samplling/tthissstatioon

ApproveedSiggnatorry:NannLinTittle:QualiityMaanagerr

ApproveedTimme:21stJully20005

Statemeent:11.Theemodiifiedreporrtisinvallid;

2.Theccopyoofassectioonofreporrtisinvallid;

3.Theccopiessofrreporttareinvallidwiithouttthesealofteestinggstattion

WeldinggcompponenttsofsteellmateerialtestiingreeportfromShangghaiBBaoYeeEngiineeriingTeechnollogyCCorporrationntestting&&insppectioonstaation

ReportNo.055A01977HJ

Projectt

Type

SteelpplateButt

Welder

JinxiaooYu

Classttradename

Q345GJDD-Z15

Manufaccture

Weldinggmethhod

GMAW+SAAW

Samplequanttity

12

SampleNo.

TestPProjecct

Tensilee,ImppactaandRoollFoormingg

Teststtandarrd

GB26511-19899

GB26533-19899GB22650-11989

Standarrd

JGJ81--2002

SamplessNo.

Class

Width/

Thickneess

mm

TensileeTestt

BendTeest

ImpactAbsorrbedEEnergyy::Akkv

Conclussion

Tensilee

Fracturrepossitionn

180°

-20℃≥344(J)

Standarrdvallues

MPa

Max.

Strengtth

kN

Intensiion

MPa

Requestt

Typicall

Requestt

Conclussion

Part

Fact

Value((J)

02734-11-1

30.23×442.10

≥470

724

570

Parentmetall

Parentmetall

ACC

02734-11-2

29.98×442.09

718

570

Parentmetall

02734-22-1

ACC

02734-22-2

ACC

02734-22-3

d=4a

ACC

02734-22-4

ACC

02734-33-1

HAZ

202

02734-33-2

162

02734-33-3

160

02734-44-1

Weld

102

02734-44-2

104

02734-44-3

86

Witnessscomppany

ZhongziiEngiineeriingCoonstruuctionnSupeervisiionCoompanyy

Witnesss

JingyuTong

CertifiicatioonNo..

Remarkss

OriginaalSpeecificcationn:∮=42sizeeofiimpacttsampple(mmm):10××10×555SamplleNo..NC-HPP-012

Checkeddby:Testeedby::

WeldinggTechhnologgyofSteellStruuctureeProjjectoofNattionallStaddium

AssessmmentRReportt

No.：NC-HPP-013

Preparaation：：ZZhitaooHe

WeldinggRespponsibbilityy

TechniccalPeerson：：YuuZhanng

Approvaal：JJinhonngGann

CompanyyNamee：ZhejiiangJJinggoongPrreiss--Daimller

SteelBBuildiingCoo.,Ltdd

Date：15tthAuggust22005

TableoofWelldingProceedureAssesssmenttRepoort

No.

ReportName

ReportNo.

Pages

1

ReportofWeeldinggProccedureeAsseessmennt

NC-HPZ--013

1

2

Pre-WelldingProceedureSpeciificattion

NC-HPJLL-013

1

3

Detailssofwweldttest

NC-HP-0013

1

4

TestReesult

1

5

TestReeport

05A02299HJ

2

ReportofWeeldinggProccedureeAsseessmennt

Page1of4

Projectt

NationaalStaadium

ReportNo.

NC-HP-0013

Customeer

ZhejianngJinnggonggPrieess-daaimlerrSteeelBuiildinggCo.,,Ltd

PwpsNoo.

NC-HPZ--013

ProjecttManaager

YuxinZZhou

Standarrd

《StandaardfoorSteeelSttructuuresBBuildiingoffWelddingTTechnoology》（JGJ811-20022）

SampleWeldiingUnnit

NationaalStaadiumHeavyySteeelProojectDeparrtmentt

WeldinggDatee

11stJuuly20006

Welder

JingxiaaoYu

Certif