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LogisticsGeneral>Define，copy，delete，checkSetupthentcodeforLTW0→ LSZ1→G_luxonSuzhou Country=CN,Language=EN,Factorycal.=SZntIMG>Enterprisestructure> ntto nttoLSZ1→ntIMG>Production>Material nning>nningFileEntriesActivateMRPandsetupnningfilesMaterialRequirements(ActivateMRPLSZ1→Active nningntLevelIMG>Production>Shopflowcontrol>Masterdata>DefineOrdersCreateordertypesinordertousedifferentnumberrangeinthentnt:SZ00→SZPasteproductionorderSZ01→SZDIPECProductionorderSZ02→SZV-chipproductionorderSZ04→SZCuttingproductionorderSZ05→SZReworkProductionorderSZ06→SZSnapinproductionIMG>Production>Shopflowcontrol>Masterdata>DefineOrdertype-dependentparametersAssignordertypestoAssignProductionordertypeSZ00,SZ01,SZ02,SZ03,SZ04,SZ05,SZ06tontLSZ1. <IMG>Production>Shopflowcontrol>Masterdata>DefinenumberrangesforDefinenumberrangesforSZ00 SZ01 SZ02 SZ03 SZ04 SZ05 SZ06 IMG>Production>Shopfloorcontrol>Operations>Availabilitycheck>DefineCheckcontrolDefineavailabilitycheckcontrolfortheordertypesofeachnt14entriesarecreatedntLSZ1SZ001;SZ002SZ011;SZ01SZ021;SZ02SZ031;SZ03SZ041;SZ04SZ051;SZ05SZ061;SZ05CheckMat’lavail.PRT,Cap.NoCheckBO:BackorderprocessingIMG>Production>Shopfloorng>DefineSchedulingParametersforProductionDefineSchedulingParametersforProductionnt:LSZ1Ordertype:GenarateCapacitySchedulingtype:OnlycapacityIMG>Production>ShopFloorControl>Operations>Confirmation>DefineconfirmationDefineconfirmationparametersforeachordertypeinntLSZ1DefineconfirmationparametersFourentriesarecreatedforthentLSZ1ConfirmationparametersaresetforordertypeSZ00,SZ01,SZ02,SZ03,SZ04,SZ05,SZ06<OPPQIMG>Production>Materialrequirementsnning> Parameters>CarryOutOverallMaintenanceof ntMRPControllers→OMD0(13)Performance→SAPDefaultBOM/RoutingBOMexplosion→SAPDefaultAvailablestock→OPPI(25)Errorhandling→OMDY(27)Itemnumbers→OMI5(28)OrderstartinIMG>Production>Material nning>NumberRanges>DefineNumberRangesfor DefineNumberRangesfornningRunnnedorders:01Dependentreqmts:01Purch.Requisitions:01No.rgeMRPlist:01Totalrequirements:01Sim.dependentreqmts:IMG>Production>ShopFlowControl>Operations>Availabilitycheck>DefineScopeofCheckDefineScopeof．Addcheckingrule“BO”toavailability→Stocks:Includesafety →ReplenishmentCheckwithout →Receipt/Issue→Incl.depen.reservat.:．Addcheckingrule“P1”toavailabilitycheck→Stocks:Includesafetystock Incl.qualityinsp.Stock→ReplenishmentCheckwithoutRLT→Receipt/IssueIncl.PuchaseOrder Incl.PuchaseRequisitionsIncludereservations Includesales Include →Incl.depen.reservat.:→Iductionorders:<IMG>Production>Materialrequirementsnning>Masterdata>DefineMRPCreateMRPcontrollersForntCreateMRPcontrollersinDIPS→φ 55φ 66φ 00φ 33φ88φ 22φ 00φ 55φ4→0φ DIP N22 N25→ N30→N35IMG>Production>Materialrequirementsnning>Masterdata>DefinespecialprocurementtypeDefinespecialSpecialprocurementType→Specialprocurement：D如何產生?nt:50:PhantomPhantom<OMDC/IMG>Production>Materialrequirementsnning>nning>SchedulingandCapacityParameters>DefineFloats(SchedulingMarginDefineschedulingmarginDefineSMK(schedulingmarginkey)forLSZ1000(allfloatsareIMG>Production>Material nning>ProcurementProposals>ConversionofProcurementProposals>DefineOrderTypeforConversiontoProduction/ProcessOrderDefineOrderTypeforConversiontoProduction/ProcessOrderOrderTypefortheLSZ1→Productionorder Process IMG>Production>Material nning>ProcurementProposals>ConversionofProcurementProposals>DefineConversionof nnedOrdersintoPurchaseDefineConversionnnedOrdersintoPurchaseNumberofnnedorders:IMG>Production>Material nning>ProcurementProposals>nnedOrders>DefineAvailabilityCheckforDefineAvailabilityCheckfor LSZ1:IMG>Production>Material nning>Evaluation>PeriodTotals>DefinePeriodDisyforPeriodDefinePeriodDisyforPeriodTotalsIMG>Production>Material nning>nning>BOMDefineBOMandRouting LSZ1 Determination>DefineBOMandRoutingSelectionIMG>Production>Materialrequirementsnning>nning>Schedulingandcapacityparameters>DefineschedulingparametersfornnedordersSchedulingnnedSchedulingnnedorders:NB(standardpurchaseLA(StockKD(Individualcustomer nnedrequirementPE(RunScheduleIMG>Production>Materialrequirementsnning>nning>ProcurementProposals>DefineExternalDefineExternalCreationofdeliveryschedules:1AccountassignmentunknownIMG>Production>Materialrequirementsnning>nning>MRPDefineReschedulingDefineReschedulingReschedulinghorizon: nnedProductionFirmPur.OrderQMinspectionShipnotificat.Tolerancevalueforward:2Tolerancevaluefordiscemt:IMG>Production>Material nning>nning>MRP nning nningHorizonforIMG>Production>Materialrequirementsnning>nning>MRPStocks>DefineAvailabilityofStockinDefineAvailabilityofStockinTransfer/BlockedStock/RestrictedStockStockinblockedrestricted-useStock/RestrictedStockIMG>Production>Materialrequirementsnning>nning>DirectProcurement>SettingsforDirectProcurementSettingsforDirectnt:Directproc./pr:3Mssgeindicator:Unk.AccAsst:dirPrcmt:IMG>Production>Materialrequirementsnning>nning>MRPDefineErrorProcessingin nningRunDefineErrorProcessingin nningRunLSZ1:800( unno.ofpur.orderproposalsperdate)IMG>Production>Materialrequirementsnning>nning>ProcurementProposals>DefineLineItemDefineLineItemnt:ItemPurRq:Itemofstocktransferreverv.:IMG>Production>Materialrequirementsnning>nning>SchedulingandCapacityParameters>ParametersforDeterminingtheBasicDatesParametersforDeterminingtheBasicDatesStartinthepastisIMG>Production>Material nning>MRPGroups>CarryOutOverallMaintenanceofMRPDefinetheMRPgroupsAssignthestrategygrouptoMRPgroupCreatethefiveentiresforthent:Strategy n.w/finalAssemblyScheduling/doc.Reschedulingnningnningtimefence→OrderPeriodsplit→Max.MRPinterval→Safetystock→BOMexplosion→Directprocurement→CreationFix.Sched.Agreements→OrderStartinProjectstockreqs.grpg→CheckruledepProd.storagelocation→Strategy n.AtassemblylevelScheduling/doc.Reschedulinghorizon→nninghorizon→nningtimefence→OrderPeriodsplit→Max.MRPinterval→Safetystock→BOMexplosion→Directprocurement→Creationindicator→Fix.Sched.Agreements→OrderStartinpast→Projectstockreqs.grpg→CheckruledepProd.storagelocation→IMG>Production>Masternning>DemandManagement MaintainconsumptionmodeandperiodofadjustmentntMRPgroupConsumptionmode→2(Backward/forward)Bwdconsumptionper.→14IndependentRequirements>MaintainconsumptionmodeandperiodofadjustmentFwdconsumptionper.→14Adjust.perforind.reqs→10(AdjustmentintheMRPgroup Bwdconsumptionper.→14FwdconsumptionIMG>Production>BasicBillofmaterial>ControlDataforBillsofMaterial>DefinemodificationDefinemodificationBOMvalidityECmanagementIMG>Production>BasicBillofmaterial>Generaldata>BOMUsage>DefinedefaultvaluesfortheitemDefinedefaultvaluesfortheitemstatusUsage2ChangeProd.FromtoIMG>Production>BasicBillofmaterial>Generaldata>DefinedallowedmaterialtypesforBOMDefinedallowedmaterialtypesforBOMheaderROHnotpermittedtocreateBOMwithusage1<OS29IMG>Production>BasicBillofmaterial>Defineuser-specificsettingsUserprofileforDefinedefaultvalueforallusers: (HowtodefineUser?)Itemincrement:0010Mat.itemcat.:L<OS30,OPJMIMG>Production>BasicBillofmaterialAlternativedetermination>DefineapplicationCreateBOMRD01:BOMbeforeIMG>Production>BasicWorkcenter>generalStandardvalue>DefinestandardvaluekeyDefinestandardvalueAddnewitemforSAP1→(最多6)SAP_01Setup(暫不使用)SAP_02D/IMachine D/ILabor O/HMACA/T O/HMANIMG>Production>BasicWorkcenter>general>Standardvalue>DefineWorkcenter:DefineModifyParametersSAP_01SAP_03Labor→D/ILaborSAP_04Standardvalue1→O/HMACSAP_05Standardvalue1→O/HMAN2.StandardvalueIMG>Production>BasicWorkcenter>General LSZ1→IMG>Production>BasicWorkcenter>Capacitynning>DefinedefaultDefinedefaultCapacitycategory→CapacitynnergrpFactorycalendarID→ FinishLengthof Capacityutilization92CanbeusedbyseveralIMG>Production>BasicWorkcenter>GeneralDefinedefaultworkDefinedefaultworkWorkcentercat.→BasicData：responsibleStandardvaluekey Defaultvalues：Control CapacitycategoryProcessingformulaSAP006Scheduling：Processingformula Cost Alt.activityD/IMachine D/ILabor O/HMACA/T→MustbeO/HMANA/T→ShouldbeIMG>Production>BasicWorkcenter>RoutingDefinecontrolControlkeysforroutinginCheck:PP01/PP05Default：NoIMG>Production>Basicrouting>Operationdata>DefineTypeofStandardvaluesdeterminationCreateStd.valuecalculatn.withCAPPCopyfromIMG>Production>Basicrouting>ControldataDefineProfileswithdefaultCreatethedefaultroutingprofile2forG_luxon點選：Profile/GeneralRoutingdefaultvalueCreateProfile：3IMG>Production>Basicrouting>ControldataMaintaintasklisttypesandsetSET/GETparametersMaintaindefaultvalueintasklistmaintenanceTasklisttypeROUTING_N→ChangeTLfromtoIMG>Production>BasicRouting>Controldata>DefinenumberrangesofDefinenumberrangeofChecknumberrangeofrouting(Default) IMG>Production>BasicData>Routing>Data>ConfigurennerDefineresponsible maintainingroutingsLSZ1:IE4(IEIMG>Production>BasicRouting>Generaldata>DefinematerialtypeDefinematerialtypeCheckRouting>generaltypeN:(Default)FERT,HALB,ROHIMG>Production>BasicRouting>Generaldata>DefinetasklistusageCheckDefinetasklistCheckIMG>IMG>Production>BasicData>Routing>OperationData>DefinecontrolDefinecontrolkeyforCreatecontrolkeyPP05→ReworkIMG>Production>Material nning>nning>DefineStorageLocationMRPper DefineStorageLocationMRPper 410(製程品異倉420(客訴品異倉<1:excludedfromMRP不列入MRPIMG>Production>Shopflowcontrol>Operations>Confirmation>DefinereasonsforvariancesDefinecausesforproduction0000→Subcontract->製程外包1001→裁切站->對刀損失1002→裁切站->無法整除1003→裁切站->申請索賠2001→釘捲站->釘接不良2002→釘捲站->重疊不良3001→組套站->封品不良3002→組套站->組立不良3003→組套站->套管破3004→組套站->露白3005→組套站->反折3006→組套站->GUM凸3007→組套站->夾傷3008→組套站->漏液3009→組套站->GUM下陷4001→老化站->CAP不良4002→老化站->LC不良4003→老化站->DF不良4004→老化站->電擊傷4005→老化站->4006→老化站->夾傷4007→老化站->漏液4008→老化站->4009→老化站->套管破5001→加工站->加工不良5002→加工站->夾傷5002→加工站->套管破6001→成型站->特性不良6002→成型站->成型不良6003→成型站->高度不良6004→成型站->正常損耗<IMG>Production>Shopfloorcontrol>Operations>DefineprintDefinetheoutputwhenprintingproductionordersListcontrolforalltransactionsisnoactive.(Nochange)IMG>Production>Shopfloorcontrol>Informationsystem>DefineProfileforOrderInformationSystemDefineProfileforOrderInformationSystemOrderheaders:Z00001(Masternningscheduling)Confirmation:(Nochange)Z00001(Subcontractcheck)Z00002(Productionorderstatus)Z00003(各站別加總)DefineProfilesforZ00000000