380b动车组用户文件-电气部分ccd-接地装置

修订记明确，不得转送、、发布和/或编辑本文件，也不得使用、文件之内容。此规定将招致损失赔偿。保留专利或设计的权利。 Copyright(C)CNR2010.Purpose/Function/目的／功 Description/Operation/描述／运 Introduction/介 General/概 Copyrights/........................................................................................Specialproceduralnotes/程序注 Drawingandpartslist/图纸和零件明细 Conditionsofuse/Technicaldata/使用条件／技术数 OperationandServiceMonitoring/运行和工作监 Operation/运 Servicemonitoring/工作监 Transportation/Ship/Storage/／发货／.............................Transportation/Ship/／发 Storage/............................................................................................Installation/安 Commissioning/调 Checkspriortocommissioning/在调试之前进行检 Commissioning/调 Shutdown/停 Maintenance/维修保 Maintenancelevels/级 Inspections/检 RunninggearcheckI1–at4.000km+ IntervalM1–at100.000km Overhauls/大 Troubleshooting,replacementconcept/ Troubleshooting/排除故 Removal/拆 Removingthecross-member/bogieframegroundconnection(Motor Removingthemotor/steelmotorsupportgroundconnection Removingthesteelmotorsupport/bogieframegroundconnection Removingthecross-member/bogieframegroundconnection(Trailer Exchangeconcept/更换原 Disassembly/拆 Repair/修 Assembly/组 Reinstallation/重新安 Reinstallingthecross-member/bogieframegroundconnection Reinstallingthemotor/steelmotorsupportgroundconnection Reinstallingthesteelmotorsupport/bogieframegroundconnection Reinstallingthecross-member/bogieframegroundconnection Settingsandtolerances/设定值和公 Cleaning/painting/清洁／涂 Restart/functionaltest/重新启动／功能试 Listofspecialtools/工具明细 IllustratedPartsList(“LIP”)/图解零件明细表 Supplementarys/补充文 Softwareation/软件文 DPHardwareation/DP硬件文 Safetydatasheets/安全数据记录 Approvals/批准文 Appendix/附 Listofabbreviations/简写 Auxiliarymaterial/辅助原 Chemicalcleaningagents/化学 Componentsforlacquercoating/需要使用漆膜漆层的组 Lubricants/润滑 Otherauxiliarymaterials/其它的辅助材 Measurement&testequipment/测量&试验设 PurposeFunction/目的／功Thegroundingintherunninggearprovidesacontinuouslow-connectionbetweenvehiclebodyandrails.Description/Operation/描述／运Forbetterunderstanding,thetextcontainscross-referencestodiagrams(drawings)andpictures(pho-Thefollowingcross-referencesarepossible:/Cross-referencetoapositioninadrawing//（图纸xx，件xx）或者（件Cross-referencetoapositioninthedrawinginar's ( xx,pos.xx)or(pos.xx)/（供应商的文件xx，件xx）或者（件Crossreferencetoapicture/和相互对 Fig.xx/图Cross-referencetoatable和表相互对 Tablexx/表Cross-referencestospecialtools,auxiliarymaterial,andmeasurement&testequipment:/和工具、4.6Specialtools/4.6工 7.2Auxiliarymaterial/7.2辅助材 7.3Measurement&testequipment/7.3测量&试验设 Incaseofcross-referencestoinformation:/withintherespectiveChapter,onlythecorrespondingSectionisindicated,e.g. 4.5.2在各自章inanotherpartofthe,thecorr.ChapterandtheSectionareindicated,e.g. TrailerWheel-set-4.5/4.5。Introduction/介General/概Itispresumedthatonlyqualifiednelwillbeentrustedwiththeoperation,maintenance,trouble-shooting,andrepairofthesecomponents.Anydamageduetonon-observanceisnotcoveredbythewarrantyQualifiednelareswho,duetotraining,experience,andinstructionaswellasknowledgeofrelevantstandards,accidentpreventionregulations,andworkingconditions,havebeenauthorizedbytheresponsibleforthesafetyofthecomponent/planttoperformthenecessaryactivities,wherebytheyareabletorecognizeandavoidpossibledangers(foradefinitionofskilleds,alsoseeDINVDE0105orIEC合格人员是指，接受过培训、有经验和能力进行指导，并且熟悉相关标准、事故预防规定和工（关于熟练人员的定义，也可能参阅DINVDE0105或者IEC364的内容）Alsorequiredisknowledgeaboutfirst-aidmeasuresandthelocalrescueUnqualifiedsarenotallowedtoworkonelectricalpowerinstallations,asspecifiede.g.inDINVDE0105orIEC364.例如，按照DINVDE0105或者IEC364Workonthebogiemayonlybecarriedoutafterthecontentsoftheinstructionsandregulationsinthishavebeenreadandunderstoodbythe sassignedtodothework.Whenreinstallingcomponentsaftermaintenanceorrepairwork,onlyundamagedorreconditioned,fullyfunctionalpartsandoriginalsparepartsfromthemanufacturermaybeused.Incaseofnon-ob-servance,allwarrantyandliabilityclaimsoftheoperatoragainstthemanufacturerarevoided,andnoliabilitywillbeacceptedbythemanufacturer.Duringweldingworkonthebogieitmustbeensuredthatnoweldingcurrentspassthroughbearingpoints(e.g.wheelsetbearings,pivotpinsforbrakehangers,etc.).Subsequentialdamagecannotbeexcludedincaseofnon-observance.Safety-relevantterms/与安全有safetyImportantinstructionsaffecting wellasoperationalandradiationprotectionsafetybespeciallyhighlightedintheindividual sbymeansof:/通过下面的方式，在单个文件中特boldprintand/themarkingsWARNINGCAUTIONorATTENTION/警告、当心或者注意WARNING/告

Indicatedforworkingandoperationalproceduresthatmustbefollowedpreciselyinordertoexcludeanydangerfors.Thisalsoincludesreferencestoparticularhazardswhenhandlingcomponents.为了排除任何人身，必须准确地遵循工作和操作步骤指示。这也包括当处理元件的时候特殊的参考。CAUTION/当心Indicatedforworkingandoperationalproceduresthatmustbefollowedpreciselyinordertoavoiddamageordestructionofthecomponents.Thisalsoappliesforworkthatiscarriedoutregularly,aswellasworkthatisnecessaryafterextremeloadingorincaseofunusualweatherinfluencesandoperatingATTENTION/意

Appliesfortechnicalrequirementsthatmustbeobservedinparticularbytheuserofthecomponent.Transferorreproductionofthis,aswellasexploitationandcommunicationofitscontentsisprohibited,unlessexpresslypermitted./如果没有明确地，发送或者本文件，也不充许使Offenderswillbeliablefordamages.者会被要求赔偿。Allrightsare,especiallyinthecaseofapatentgrantortheregistra-tionofautilitymodelordesign.特别是实用模型或者设计获得了专利或者登记的情况下，所有归作者所有Specialproceduralnotes/程序注ATTENTION/意

The”Specialproceduralnotes”detailedinmanualofthetrailerbogieand/orthemotorbogie-0.4applyforallmaintenance-relatedactivities.在拖车转向架架及动力转向架架-0.4手册里详细介绍的“程序注解”包含Workonthebogiemayonlybecarriedout,ifthenoteshavebeenreadandunderstoodbythe sentrustedwiththework.Drawingandpartslist/图纸和零件Drawing/图Descriptioninpartslist/在零件明细表Partslist零件明细表Itemno/GroundingassemblyMB/Itemno/Itemno/GroundingassemblyTB/Itemno.:/项目编号：Table2.1.5-1Drawingandpartslist/2.1.5-1CU-ROPECOMPLETE/铜线组成 钉CU-ROPECOMPLETE/铜线组成 钉

螺螺

CU-ROPECOMPLETE/铜线组成

钉 钉

Spring 弹簧垫

Figure2.1.5-1A6Z00001013702GroundingassemblyMB/2.1.5-1接地装置MB铜线组

Threadedplug/Figure2.1.5-2A6Z00001011197GroundingassemblyTB/2.1.5-2接地装置TBConditionsofuseTechnicaldata/使用条件／技术数Theoperatingconditionsandtechnicaldataarespecifiedinthecorrespondings,drawings,andpartslists(see2.1.5).Technicaldescription/技术 A6Z00001013702“GroundingassemblyMB”,seeFigure2.1.5-1/A6Z00001013702“接地装置MB”，参见Figure2.1.5-1A6Z00001011197GroundingassemblyTBseeFigure2.1.5-2/A6Z00001011197“接地装TBFigure2.1.5-2ForthemotorbogieMB(no.:A6Z00001013702),groundingconsistsofthefollowinggroundconnections:cross-member/bogieframeconnection,steelmotorsupport/bogieframeconnec-tionandmotor/steelmotorsupportconnection./对于动力转向架组成（文件号：Onthebogieframeside,thecross-member/bogieframegroundconnection(pos.1)isattachedwiththescrewconnections(pos.6,10,15),andonthecross-membersidewiththescrewconnections(pos.7,12Onthemotorside,themotor/steelmotorsupportgroundconnection(pos.2)isattachedwiththescrewconnections(pos.11,13),andonthemotorsupportsidewiththescrewconnections(pos.511Onthebogieframeside,thesteelmotorsupport/bogieframegroundconnectionpos.3)isattachedwiththescrewconnections(pos.8,911),andonthemotorsupportsidewiththescrewconnections(pos.5,11)./在转向架构架侧，枕梁与转向架构架接地线（1）安装有螺纹连接（件（2）安装有螺纹连接（11、13），在电机支座侧装有螺纹连接（5、11）。在转向架构架装有螺纹连接（5、11）。Thesealingplug(pos.4)servestoprotectanunusedthreadonthesteelmotorsupport.Threadedplugs(pos.14)servetoprotectthemountingthreadsforthetemporaryprotectiveearthonthewheel-setbearinghousings.密封塞（4）是用来保护在电机安装架上不使用的螺纹的。螺塞（4）是用来保护用在轮对轴箱上ATTENTION/意

SeethevehiclebodyationforthevehiclegroundingForthetrailerbogieTB(no.:A6Z00001011197)thegroundingconsistsofthecross-mem-ber/bogieframegroundconnection(pos.1).Onthebogieframeside,thecross-member/bogieframegroundconnectionisattachedwiththescrewconnections(pos.3,4),andonthecross-membersidewiththescrewconnections(pos.2,5,TB（文件号：A6Z00001011197），接地包括枕梁与转向架构架接地线（1）。（2、5、7）Threadedplugs(pos.6)servetoprotectthemountingthreadsforthetemporaryprotectiveearthonthewheelsetbearinghousings.OperationandServiceMonitoring/运行和工作监Operation/运ThegroundingsystemrequiresnoServicemonitoring/工作ThegroundingsystemrequiresnoserviceInstallationandCommissioning/安装和调Transportation/Ship/Storage/／发货／ATTENTION/意

Inadditiontotheregulationsspecifiedhere,the“Generalinstructionsfortransportpreparation,transport,andstorageofundercarriages”(no.:A6Z00375073533)mustbeobserved.除了要遵守条例规定之外，必须遵守“转向架的预备、和一般Transportation/Ship/／发TheindividualcomponentsofthegroundingsystemmustbeprotectedfrommechanicalAllcomponentsmustbeprotectedfrommoisture.Rubberelementsandhosesinparticularmustbeprotectedfromchemicalandthermalinfluences.Moreover,thegroundingcomponentsmustbeprotectedfromdirtandThegroundingsystemshouldbestoredinanormal“dust-free”,cool,anddryIndividualcomponentsmustbeprotectedfromchemicalinfluences,andbestoredinsuchamannerthattheyarenotsubjectedtoanymechanicaldeformations.ATTENTION/意

AllbaremetalsurfacesaretobetreatedwithcorrosioninhibitingInstallation/安Section4.2InstallationisapplicablefortheinitialAlsoseeSection4.5.7ReinstallationduringCommissioning/调Checkspriortocommissioning/在调试之前进行检Beforethefirstcommissioning,thegroundingsystemmustbesubjectedtoavisualinspectionsimilartotheRunninggearcheckI1–at4,000km(see4.4.3.1).ATTENTION/意

Incaseofadelayedcommissioning,alltheintervalsspecifiedinthemainte-nancescheduleshouldbeobservedinprinciple(e.g.carryoutthemainte-nanceintervalM1after1.5monthsevery1.5months,andarunninggearcheckafter2days).隔。（1.51.5M12天之Providedthatnospecialinstructionsarespecified,everysmallerinspectionisprincipallycontainedinthelargerinspections(e.g.therunninggearcheckI1isalsocontainedina1.5-monthlymaintenanceinterval,etc.).构检查I11.5个月的技术保养周期里等等）Commissioning/调NomeasuresarerequiredforcommissioningthegroundingShutdown/停Nomeasuresarerequired missioningthegroundingMaintenance/维修Maintenancelevels/级MaintenanceLevel/Runningdistance/运Timeintervalat800,000km/year/火车行驶了800,000千米4,000km/4,000公Approx2days/约为２20,000km/20,000Approx1.5weeks/约为1.5星里Approx.1.5month/约为1.5100,000公400,000Approx0.5years/约为0.5Approx1year/约为1公800,000公Approx1.5years/约为1.5Approx3years/3Approx6years/6Table4.4.1-1Maintenancelevels/表4.4.1-1级AlsoseemanualofthetrailerbogieandmotorMaintenanceschedule/维修作ATTENTION/意

Theintervalsspecifiedinthemaintenancescheduleareintendedasguidingvaluesanduppertechnicallimitsbasedontheapplicationparametersfortheintendeduseknownatthetimeofconstruction.在维修作业表里规定的周期是基于设计时的已知应用工况的指导值和技术Maintenanceworkmustalwaysbecarriedoutatlatestassoonasthespeci-fiedrunningtimeoragehasbeenreached,wherebythevaluethatisreachedfirstapplies.Dependingontheactualoperatingconditions,theintervalsmighthavetobeadaptedThedecisiontoadaptthemaintenanceintervalsistheresponsibilityofthetransportcompany./根据实际工作条件，也许要调整时间间隔。TS mendscarryingoutadditionaldailytodetectpossibledamageduetoexternalinfluencesimmediay.Thedeci-siontoimplementthesemeasuresistheresponsibilityofthetransportcom-的日常检查。实施这些措施的决定是公司的职责。Allmaintenanceworkcarriedoutmustbeedinwriting./执行的所有的日常维修工作必须有记录，有案可查。Ifdamagedpartsorexceededlimitsaredetectedduringaninspectionordur-ingoperation,thecomponentsaffectedmustberepairedorreplacedimmedi-Inspectionworkandoverhaul/检查Runningdis-Allocationtoa1groundingas-Runninggearcheckvisualinspectionfor/走行机构检查signsofmechanicaldamage/机械looseormissingparts/松动的或者4,000公里2groundingas-IntervalM1:/In-depthvisualinspectionfor:/从外signsofmechanicaldamage/机械looseormissingparts/松动的或者corrosion/腐100.0000公里+20%3groundingas-RevisionDisassemblyofallcomponents,whereby:/R2Detailedvisualinspectionofallpartsfor:/对下列的部分进行详细的signsofmechanicaldamage/机cracks/裂deformation/变corrosion/腐2,400,00000公里+20%Table4.4.2-1Maintenanceschedule/4.4.2-1Inspections/检RunninggearcheckI1–at4.000km+10%/4.000公里+10%里程时的走行机构检查I1RunninggearcheckI1/走行机构检查Se.no.序号Inspectionwork/Crossref-1groundingsys-Inspectionofthecomponentsformechanicaldamage(suchascracks,deformations,etc.),andlooseormissingparts.Defectivepartsmustbereplaced.Table4.4.3.1-1RunninggearcheckI1/4.4.3.1-1IntervalM1–at100.000km+20%/100.000公里+20%里程时的时间间隔M1IntervalSe.no.序号Inspectionwork/Crossref-1groundingsys-In-depthvisualinspectionformechanicaldamage(suchascracks,deformations,etc.),andlooseormissingparts.Faultypartsmustbereplaced.Table4.4.3.2-1IntervalM1/4.4.3.2-1Overhauls/大Drawing:/图纸：A6Z00001013702GroundingassemblyMBseeFigure2.1.5-MBFigure2.1.5-A6Z00001011197“GroundingassemblyTB”,seeFigure2.1.5-TBFigure2.1.5-RevisionR2at2,400.000km20%/2,400.000公里+20%Se.no.序号Revision/校Crossref-1Removalofthecomponents,seeSection2copperropesandtheircablelugs,screwcon-Detailedvisualinspectionofthecompletecopperropes(A6Z00001013702pos.1-3),completecopperrope(A6Z00001011197pos.1),andscrewconnectionsformechanicaldamage(suchascracks,deformations,chafemarks,etc.),andcorrosion.Inparticular,checkthetight-nessofthecablelugsattheendsofthecopperropes.Forthis,alsoseeSection的机械损伤（例如裂纹、变形、擦等等）和腐蚀。特4.5.53Reassemblyofthecomponents,seeSectionTable4.4.4-1RevisionR2/4.4.4-1Maintenanceinstructions/保养规NotTroubleshooting,replacementconcept/repair/排除故障、更换原则／修Troubleshooting/排除故Faultindication/故障指Probablecause/可能的Measurements/Tests/NoelectricalTorncopperrope/Visualinspection/fitacopperrope/Loosecopperrope/铜线Visualinspection/tightenthecopperropetion/外观检查／上紧铜线接Contactcorrosion/接触E.g.checkcontactre-sistancewithanohmmeter/disconnecttherelevantcopperrope,de-rustandcleanthecontactsurfaces,treatwithcorrosioninhibit-ingoil,reconnecttheperropeandtighten/Table4.5.1-1Troubleshooting/4.5.1-1Removal/拆Removingthecross-member/bogieframegroundconnectionMotorBo-Initialsituationsystemlimitsfortheremovinginstructions:Vehiclebodynotfitted/初始状态-系统界限Drawing:/图纸 A6Z00001013702“GroundingassemblyMB”,Figure2.1.5- Specialtoolsandequipment:/工具和设备 Component/组Measure/措1screwLoosenthescrewconnectionspos.712/松开螺纹连接（7、12）。2screwLoosenthescrewconnections(pos.6,10,3gieframegroundRemovethecross-member/bogieframegroundconnection(pos.1).Table4.5.2.1-1Removingthecross-member/bogieframegroundconnection(MB)/4.5.2.1-1拆卸Removingthemotor/steelmotorsupportgroundconnection拆卸电机与电机安装架接地Initialsituationsystemlimitsfortheremovinginstructions:Vehiclebodynotfitted/初始状态-系统界限Drawing:/图纸 A6Z00001013702“GroundingassemblyMB”,Figure2.1.5- Specialtoolsandequipment:/工具和设备 Component/组Measure/措1screwLoosenthescrewconnections(pos.5,2screwLoosenthescrewconnections(pos.11,3motor/steelmotorsupportgroundRemovethemotor/steelmotorsupportgroundconnection(pos.2).Table4.5.2.2-1Removingthemotorsteelmotorsupportgroundconnection(MB)/4.5.2.2-1拆卸Removingthesteelmotorsupport/bogieframegroundconnection拆卸电机安装架与转向架构架接地Initialsituationsystemlimitsfortheremovinginstructions:Vehiclebodynotfitted/初始状态-系统界限Drawing:/图纸 A6Z00001013702“GroundingassemblyMB”,Figure2.1.5- Specialtoolsandequipment:/工具和设备 Component/组Measure/措1screwLoosenthescrewconnections(pos.5,2screwLoosenthescrewconnections(pos.8,9,3steelmotorsup-port/bogieframegroundconnection/Removethesteelmotorsupport/bogieframe (pos.3).拆卸电机安装架与转向架构架接地（3）。Table4.5.2.3-1Removingthesteelmotorsupport/bogieframegroundconnection(MB)/4.5.2.3-Removingthecross-member/bogieframegroundconnectionTrailerBo-Initialsituationsystemlimitsfortheremovinginstructions:Vehiclebodynotfitted/初始件- A6Z00001011197“GroundingassemblyTB”,seeFigure2.1.5-2/A6Z00001011197“接地装置TB”，参见 Specialtoolsandequipment:/工具和设备 Component/组Measure/措1screwLoosenthescrewconnectionspos.34/松开螺纹连接（3、4）。2screwLoosenthescrewconnections(pos.2,5,3gieframegroundRemovethecross-member/bogieframeground (pos.Table4.5.2.4-1Removingthecross-member/bogieframegroundconnectionTB)/4.5.2.4-1拆卸Exchangeconcept/更换AreplacementconceptforthegroundingsystemisnotDisassembly/拆DisassemblyofthegroundingsystemisnotRepair/修CAUTION/当心Makesurethatallthescrewconnectionsare确保所有的螺纹连接是紧的CAUTION/当心Checkallcontactsurfacesofthegroundconnectionsforcorrosionanddirt.Cleananydirtycontactsurfaces.ReplaceanycorrodedgroundCAUTION/当心Replaceanygroundconnectionsifindividualwirestrandshave如果个别线断了，更换接地线ATTENTION/意

AllbaremetalsurfacesaretobetreatedwithcorrosioninhibitingAssembly/组NoreassemblymeasuresarenecessaryforthegroundingReinstallation/重新安CAUTION/当心Seeno.A6Z00000960321attachedtothemanualofthetrailerbogieandthemotorbogieforscrewedfittingsthatdonothaveafiedtightening件号A6Z00000960321。Reinstallingthecross-member/bogieframegroundconnection(MB)/重Drawing:/图纸 A6Z00001013702“GroundingassemblyMB”,Figure2.1.5- STABURAGNBU30PTMassemblygreaseNBU30PTM装配膏Specialtoolsandequipment:/工具和设备 Measure/措Note/注1ber/bogieframegroundconnec-Mountthecross-member/bogieframegroundconnection(pos.1).2screwconnec-tions/螺纹Tightenthescrewconnections(pos.6,10,3screwconnec-tions/螺纹Tightenthescrewconnections(pos.7,Table4.5.7.1-1Reinstallingthecross-member/bogieframegroundconnection(MB)/4.5.7.1-1重Reinstallingthemotor/steelmotorsupportgroundconnectionMB)/重新Drawing:/图纸 A6Z00001013702“GroundingassemblyMB”,Figure2.1.5- STABURAGNBU30PTMassemblygreaseNBU30PTM装配膏Specialtoolsandequipment:/工具和设备 Measure/措Note/注1motor/steelmo-torsupportgroundconnec-Mountthemotor/steelmotorsupportgroundconnection(pos.2).2screwconnec-tions/螺纹连Tightenthescrewconnections(pos.11,3screwconnec-tions/螺纹连Tightenthescrewconnections(pos.5,Table4.5.7.2-1Reinstallingthemotor/steelmotorsupportgroundconnection(MB)/4.5.7.2-1重新Reinstallingthesteelmotorsupport/bogieframegroundconnectionDrawing:/图纸 A6Z00001013702“GroundingassemblyMB”,Figure2.1.5- STABURAGNBU30PTMassemblygreaseNBU30PTM装配膏Specialtoolsandequipment:/工具和设备 Measure/措Note/注1steelmotorsup-framegroundMountthesteelmotorsupport/bogieframegroundconnection(pos.3).3）2screwconnec-tions/螺纹连Tightenthescrewconnections(pos.8,9,3screwconnec-tions/螺纹连Tightenthescrewconnections(pos.5,Table4.5.7.3-1Reinstallingthesteelmotorsupport/bogieframegroundconnection(MB)/4.5.7.3-1重新安装电机安装架与转向架构架接地（MB）Reinstallingthecross-member/bogieframegroundconnection(TB)/重Drawing:/图纸 A6Z00001011197“GroundingassemblyTB”,see STABURAGNBU30PTMassembl