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外文翻译之ARecipeforsafefood:ISO22000and作者:JohnG.出处:foodFoodsafetyexpertsinsistthattheU.S.foodsupplyisoneofthesafestintheworld.However,theCentersforDiseaseControlandPrevention(CDC)estimatethatmorethan76millionpeoplegetsickfromfoodrelatedill-nesseseachyear.Thisresultsinmorethat300,000hospitalizationsand5,000Recently,therehavebeenseveralhighprofilefoodrecalls.Theseincidentsincludethreenationalrecalls:spinachcontaminatedwithapathogenicstrainofE.coli,peanutbuttercontaminatedwithSalmonella,andtaintedpetfood.Inthespinachincident,199peoplein28stateswereinfected.Asaresult,141individualswerehospitalized,31developedatypeofkidneyfailure,andthreeWhentaintedpeanutbutterturneduponstoreshelves,425peoplewereinfectedwithSalmonella,and71ofthemwerehospitalized.Thiscontaminationproducednoknowndeaths.ThetaintedpetfoodrecallbeganthisMayandinvolvedalonglistofbothstoreandmajorbrandscontainingmelamineinproductimportedfromChina.Theexactnumberofdeathsisunknown,butithasbeenestimatedthatmorethan20petsdied.Itcanbeestimatedthatmorethan1billionmealsareconsumedeachdayintheUnitedStates,andeaealcontainsmultipleopportunitiestoconsumeafoodsafetyhazardlikepathogenicbacteria.ThesestatisticsarefurtherinfluencedbychangesinthedietarypatternsofAmericans.Theyareconsumingfresherandminimallypreparedfoods.Thetypicalpreparationprocessforthesefoodsmightnotremoveordestroyallpathogensthatcouldbepresent.Inaddition,theconsole-rationandglobalizationofthefoodindustryhasallowedAmericanstoconsumethesepro-ductsyear-roundratherthaninseason.Thus,ifthereisafoodsafetyincident,itwillaffectmoreconsumers.Asaresult,seriousquestionsareHowcanfoodsremainsafeinaglobalHowcanthefoodsystembeimproved?Ensuringsafefoodisaresponsibilityofeveryoneinthefoodchain.Foodsafetystartsonthefarm,continueswiththefoodmaniac-turersanddistributors,andendswiththeconsumer(seeFigure1).Hazardysisandcriticalcontrolpoint(HA)isaneffectivetooltopreventfoodfrombeingcontaminated.HAisnotanewconcept.ThePillsburyCo.developeditforNASAinthelate1950stopreventfoodsafetyincidentsonmannedspaceflights(see“HAinaNuts”).TheoriginalconceptofHAconsistedofthree41.Identifyandassesshazardsassociatedwithfood,fromgrowingtomarketing.2.Determinecriticalcontrolpoints(s)tocontrolanyhazard.EstablishasystemtomonitorKopsasvariousfoodsafetypractitionersimplementedtheseconcepts,HA evolvedfromtheoriginalthreeprinciplestofivepreliminarystepsandsevenprincipleslistedinTablethataresupportedbyprerequisiteprograms(PRPs)detailedinTable2.ThefirstU.S.HAstandardwaspublishedin1989bytheNationalAdvisoryCommitteeontheMicrobiologicalCriteriaforFoodsandwasrevisedin1992and1997.In1993,theCodexAlimentAriusCommissionpublishedthefirstinternationalHAstandard,whichwasrevisedinBothoftheseareguidancestandards,ratherthanauditablestandards.TheyredesignedtohelporganizationsimplementHA.HAhasbeenslowlyincorporatedintothefoodsafetysystem.Intheearly1970s,FoodandDrugAdministration(FDA)incorporatedHAprinciplesintotheregulationsthaterntheproductionoflowacidcannedfoods.TheseregulationshavesuccessfullypreventedoutbreaksoffoodbornediseasecausedbyClostridiumoutlinetoxinincommerciallycannedfoods.In1985,theFoodProtectionCommitteeoftheNationalAcademyofSciencesissuedareportstatingthatHAwasthemosteffectivesystemforensuringthesafetyofthefoodsupply.Asaresult,U.S.regulatoryagenciesincorporatedHArequirementsintotheregulationsthaterntheprocessingofredmeats(primarilybeefandpork),poultry(primarilychickenandturkey),fruitandvegetablejuices,andseafood.AsofJan.1,2006,theEuropeanUnionman-datedallfoodmanufacturingfacilitiesthat producefoodfortheEuropeanmarkettoincorporateHAintotheirfoodsafetysystems.Startinginthe1990s,variouscustomersinthefoodchainrequiredtheirrstohavecertifiedHAsystems.Therefore,anumberofcountries,includingAustralia,Denmark,Germany,Ireland,theNetherlandsandtheUnitedStates,developedauditablenationalfoodsafetymanagementstandards(FSMSs).Inaddition,someprivateorganizationsdevelopedstandards.Thenationalandprivatestandardsprovidedauditablestandardsthatcouldbeusedforthird-partycertifications.Allofthesestandardsandauditprogramsaresimilarbutvaryslightly.AdditionofISO22000Aninternationaleffortdevelopedtohar-monizethefoodsafetystandardsintoa singleInternationalOrganizationforStandardization(ISO)standard.ISO22000—FoodSafetyManagementCanbeusedbyallorganizationsinthefoodIncorporatesthefivepreliminarystepsandsevenprinciplesofHAProvidesanauditablestandardthatcanbeusedaspartofthird-partyEnsuresthattheprocesstocontrolfoodsafetyisvalidated,verified,imple-mented,monitoredandmanaged.Focusesonlyonfoodsafety.ISO22000strengthenstheHAsysteminseveralways.Itisamanagementstandard;therefore,itsharesthefollowingcommonelementswithothermanagementsystemstandards:ImplementationandPerformanceManagementreview.ThestandardisfullycompatiblewithotherISOmanagementsystemstandardssuchasISO9001.However,therearedifferencesbetweenthetwostandards.ThefocusofISO9001isquality,whilethefocusofISO22000isfoodsafety.ISO22000assumesafoodproductexistsalongsideaprocesstomanufacturethatproduct.Thisincludeshavinganeffectivepurchasingsystemandaproductqualityassurancesystem.Inaddition,therearesmalldifferencesintheorganizationalstructurebetweenthetwostandards.OtheradditionstoISO22000ISO9001NoexclusionsintherequirementsareTheFSMSmustconformtoappropriatestatutoryandregulatoryTheorganizationmustdemonstratethatfoodsafetyissupportedbythebusinessobjectives.TheorganizationmustdevelopanemergencypreparednessTheinfrastructureorprerequisiteprograms(PRPs)neededforaFSMSaredefinedindetail.Theseprogramsprovidetheenvironmentfortheproductionofsafefood.PRPsarerecognizedasbeingmanagedindifferentways.Forexample,differentprotocolsareneededtoimplementandmaintaintrainingandcompetencies,facilities,cleaningandsanitation,andalhygiene.ysisforfoodsafetyhazardsmustbeconductedasapartoftheprocessforplanningthesaferealizationoffoodproduction.Thereisanassumptionthatitispossibleforunsafeproducttoenterthefoodchain;therefore,organizationsmusthaverecallorproductwith-drawlprocedures.Thetraceabilitysystemrequiresorganizationstraceallingredientsandcomponentsforfoodproductsfromtheimmediatersthroughthemanufacturingprocesses.Inaddition,itrequiresthetraceabilityofendproductstotheimmediatecustomers.Iftheorganizationproducesanunsafeproduct,thehazardmusteitherbeeliminatedorreducedtoanacceptablelevelbeforetheproductentersConcessionscannotbemadeiftheproductisunsafeorcontainsafoodsafetyhazard.ISO22000doesnothavearequirementforapre-votiveactionprocedure.HAisinherentlyasys-temtopreventfoodsafetyhazards.However,ISO22000recognizesthatnewfoodhazardsemergeandnewtechnologiesaredevelopedtocontrolfoodsafetyhazards.Therefore,ISO22000usesasystemsapproach(continualupdatingoftheFSMS)topreventnewhazardsfromoccurringinthefoodproducts.Whencomparedwithotherfoodsafetystandards,ISO22000strengthensanumberofthemanagementrelatedelementswiththefollowing:CentersforDiseaseControlandPrevention V.N.ScottandK.E.Stevenson,HA—ASystematicApproachtoFoodSafety,FoodProductsAssn.,2006.ISO22000:2005—FoodSafetyManagementSystems—RequirementsforAnyOrganizationintheFoodChain,ISO,2005.ISOTS22003:2007—FoodSafetyManagementSystems—RequirementsforBodiesProvidingAuditandCertificationofFoodSafetyManagementSystems,ISO,2007.ISO/IEC17021:2006—ConformityAssessment—RequirementsforBodiesProvidingAuditandCertificationofManagementSystems,ISO,2006.ISO19011:2002,GuidelinesforQualityand/orEnvironmentalManagementSystemsAuditing,ISO,2002.NationalAcademyofSciences,ScientificCriteriatoEnsureSafeFood,NationalAcademiesPress,2003, 食品安全的秘诀;ISO22000作者:JohnG.7600三个范围的:菠菜含有致病大肠杆菌、花生酱被沙门氏菌污染,以及受污染的宠物食品。在菠菜事件中,在28个州有199人被。该事件导致,141个人住院治疗,31人得了肾衰竭,和3人。当受污染的花生酱出现在商店货架,被消费者食用,导致425人被沙门氏菌,和71人住院治疗,而且死可以估计在每一天超过10亿份食物被消费,然后每一餐中含有多个机危害分析和关键控制点(HA)是一种有效的工具来防止食物被污染。HA不 国家航空和宇宙航的概念,包括三个原则:1。从到市场,确定和评估与食品相关的。2。确定关键控制点(s)来控制任何风险。3。建立一个系统来 各种各样的食品安全从业采用这些概念,HA是由原有的三个原则,初步的五步骤和七个原则演变而来的的第一个HA标准在由国民谘询了第一个国际HA标准版,并于1997年修订过。慢慢纳入食品安全系统在1970年代早期,食品与药品管理局(FDA)把HA原理ISO22000在2005,ISO-22000食品安全管理系统作为食品链中的任何组织的规范被。这一标准被认为是一个最先进的方式,FSMS有以下特点:适用于食物链所有的组 改善、管理评审。该标准与ISO管理体系标准是完全兼容,如ISO9001。然而,ISO9001认证的重点是质量而ISO22000标准的重点是食品安全。ISO22000ISO9001ISO22000标准的补充,包括:1.必须包含标准要求的所有内容。2.品安全管理体系必须符合适当的要求。3.该组织必须证明,食品安全要不同的协议实现和培训和能力,设施,清洁和卫生,个人卫生。7.食品安全危害分析是为实现粮食生产的安全规划过程的一部分。8.有一个假设,即序。9.追溯系统需要组织通过生产过程的直接供应商所有成分和食品的组11.ISO22000标准不具有预防性行动程序的要求。HA体系本质上是一个系统的温度,以防止食品安全危害。然而,ISO22000标准的认识,新的食品危害当与其他食品安全标准相比,ISO22000该标准定义了输入和输出的高级管理的过程该标准加强和外部的食品安全通信的要求该标准要求食品安全管理体系_ISO22000标准被设计用于在食物链中任何组织,包括生产商,供应商,其他ISO的ISO来作为ISO22000的认证,认可和审计过程的基本原则。ISOTS22003的定义具体要求了食品安全管理体系审核员必须展示出在以下几个方面:1.管理体系审核。2.适用法律和。3.HA与食品安全,包括与供应链的食品安全危害的识别和评价。4.用该方法来确定,实施和管理HA计划与前提方案的控制措施。5.食品安全机构必须继续强调预防食源性疾病的危害,减少或消除应对特定产品和加工生产线制定 计划参考文CentersforDiseaseControlandPrevention 006/september/updates/ V.N.ScottandK.E.Stevenson,H—ASystematicApproachtoFoodSafety,FoodProductsAssn.,2006.ISO22000:2005—FoodSafetyManagementSystems—RequirementsforAnyOrganizationintheFoodChain,ISO,2005.ISOTS22003:2007—FoodSafetyManagementSystems—RequirementsforBodiesProvidingAuditandCertificationofFoodSafetyManagementSystems,ISO,2007.ISO/IEC17021:2006—ConformityAssessment—RequirementsforBodiesProvidingAuditandCertificationofManagementSystems,ISO,2006.ISO19011:2002,GuidelinesforQualityand/orEnvironmentalManagementSystemsAuditing,ISO,2002.NationalAcademyofSciences,ScientificCriteriatoEnsureSafeNationalAcademiesPress, 外文翻译之AHAplanformycotoxigenichazardsassociatedwithdry-curedmeatproductionprocesses作者:DerejeTAsefaa,CathrineFKureb,RagnhildO.Gjerdec,SolveigLangsrudb,medK.Omerd,TrulsNesbakkene,IdaSkaara.出处:foodThisworkprovidedaHAplanformycotoxigenichazardsassociatedwithdry-curedmeatproductionfacility.Mycotoxigenichazardsthatcouldemergeateachstageoftheproductionweredescribed.Pathogenicyeasts,toxicsecondarymetabolitesoftoxigenicmouldswereidentifiedasthepotentialhazards.Smokingandthedry-ripeningstagesofproductionwerethecriticalcontrolpointsidentified.Criticallimitsforthecriticalcontrolpointsweresetbasedonscientificpremisesand mendationssetbylegislativeauthorities.Thestatusofthecriticallimitsattheidentifiedcriticalcontrolpointsneedtobemonitored,verifiedandrecorded.Dry-curedmeatproducts;HA;Mycotoxigenic ysisCriticalControlPoint(HA)isascientificapproachtoassesshazardsassociatedwithfoodproductionandestablishcontrolsystemstoensurefoodsafety(FAO,1997).Itisapreventativesystem,thattakesthewholechainoffoodproductionintoconsiderationbeforebiological,chemicaland/orphysicalhazardsaffectthesafetyoffoodproducts([FAO,1997]andFoodProdusociation(FPA),2006).Thesystemfocusesonassessinghazardsassociatedwithaparticularfoodproduction,productionstageswherethehazardsoccuranddesigncontrolmechanisms(Ropkins&Beck,2000).HAsystemisintendedtoaddresshazardsthattheireliminationorreductiontoacceptablelevelsisessentialtotheproductionofsafefood([FAO,1997],[OrrissandWhitehead,2000]and[RopkinsandBeck,2000]).AneffectiveHAsystemshouldbebuiltonasolidfoundationofprerequisiteprograms,suchasgoodmanufacturingpractices(GMP)andstandardoperationalprocedures(SOP)([FAO,1997]andFoodProductAssociation(FPA),2006).Theseprogramsprovidethebasicconditionsthatarenecessaryfortheproductionofsafe,wholesomefood(Orriss&Whitehead,2000).GMPsarepracticesandproceduresperformedbyfoodprocessorsinordertokeepthesafetyofthefoodproducts.GMPsmayrefertothehygienicconditionsofthepeople,equipment,processandtheenvironmentintheproductionprocess(FoodProdusociation(FPA),2006).SOPsarewrittendescriptionsofspecifikstobecarriedinaparticularfoodprocessingactivity.TheyareusedinconjunctionwithGMPstosupportaHAsystem(FoodProdu sociation(FPA),2006).EveniftheHA systemhasbeensuccessfullyappliedinthefoodindustry,therearefoodsafetyhazardsthatwerenotgivensignificantattentions.Thisisespeciallytruewithregardtomycotoxigenichazardsassociatedwithanimalfoodproducts.Theterm“mycotoxigenichazards”isusedinthismanuscripttodescribepathogenicyeasts,toxicsecondarymetabolitesoftoxigenicmouldsthatcontaminatefoodproductsandaffectfoodsafety.MostHAplansinfoodprocessingactivities,suchastheproductionofcheesesanddry-curedmeatproducts,consideredmainlybacterialagents([ArvanitoyannisandMavropoulos,2000]and[BarbutiandParolari,2002]),evenifsuchfoodproductsgetoftencontaminatedwithmycotoxigenichazards.InearlierstudiesthepotentialpathogenicyeastsandtoxigenicmouldsintheproductionprocessesofNorwegiandry-curedmeatproductswerereportedwithamendationforeffectiveinterventionmeasurestominimizetheoccurrenceofpotentialfoodsafetyhazards([Asefa,Gjerdeetal.,2009],[Asefaetal.,2010]and[Asefa,Møretøetal.,2009]).Hence,thefindingswereusedtodevelopaHAplanspecificallyforthemycotoxigenichazardsassociatedwiththeNorwegiandry-curedmeatproductionprocesses.ThetasksoutlinedinCodexAlimentarius(FAO,1997)werefollowedtodevelopaHAplanformycotoxigenichazardsthatincludesthefollowingsevenprinciplesofHA.ConducthazardysisIdentifycriticalcontrolpoints(EstablishcriticallimitsMonitoreachEstablishcorrectiveEstablishverificationEstablishrecordThestepsoutsideofthedry-curedmeatproductionfacilitywereexcludedtheexistenceofeffectivecontrolsystemsisexpected.Treediagramwasusedtoidentifyeachpotentialmycotoxigenichazardateachprocessingstageanddeterminewhetherthestageisaornot(Fig.1).Fortheidentifiedreliablecontrolmechanismandcorrectiveactionsestablishedtofulfiltherequirementssetbythecriticallimitstoguaranteethesafetyoftheproducts.VerificationandrecordssystemswereproposedtodeterminetheeffectivenessandtractabilityoftheHA Fig.1.Decisiontreediagramfor(FAO,1997).ViewthumbnailimagesTheHAMultidisciplinaryHAteamledbythequalitymanagerofthedry-curedmeatproductionfacilitywasestablished.Theteammemberswereexpertsinmycology,foodmicrobiology;veterinarymedicine,meatscienceandhaveextensiveexperienceinfoodsafetyresearchactivities,HAsystemsforarangeoffoodproductionactivities,riskassessmentproceduresandfoodsafetymanagementsystems.Theteamobtainedtheflowdiagramfromtheproduceranddescribedtheproductswiththeirintendeduse.Dry-curedmeatproductionprocessesandtheflowTheproductionprocessesoftwosmokeddry-curedhamsandoneunsmokedNorwegianspecialitycalled“Fenalår”(dry-curedlegoflamb)wereconsidered.Theonlydifferencebetweenthehamsandfenalårproductionprocessesaretheuseofthawedmeatandtheabsenceofsmokinginthelatercase(Fig.2).Intheprocesses,freshandthawedmeatpiecesweredebonedinthetrimmingroomandtransferredtothesaltingroom.Beforetheadditionofsalt,themeatpiecesarepressedandkeptinelasticnets.Thepressedmeataredippedinabrinesolutionbeforetheygothroughsmoking,drying,washing,dry-ripening,sortingandpackingproductionprocessesrespectively.Thefinalproductsarefordirectconsumptionwithnofurtherprocessing.TheproductshavetheshelflifeofeightmonthsatrefrigerationtemperatureandtheircompositionisdescribedinTable1.Fig.2.Flowdiagramofthedry-curedmeatproduction(Asefa,Møretrøetal.ViewthumbnailTable1.Compositionofthe Wateractivity

NaNO3(E250) 28gm/100 13–14gm/100gm SodiumFull-sizeThestatusoftheprerequisiteEventhoughtheproducerfollowsstandardgoodmanufacturingpractices(GMP),somedeviationswereobservedasindicatedin(Asefaetal.,2010)andwereshortlydescribedbelow.Thepressingprocessatthesaltingroom,sporeconcentrationintheairofsalting,briningandsmokingroomsandtheactivityinthesortingroomwereidentifiedasimportantfactorsfacilitatingthecontaminationofproductsbyfungi,specificallymoulds.Visualobservationrevealedthatmostofthedry-curedmeatproductscontaminatedwithtoxigenicmouldswerethosethathavecracksonthesurfaceduetoimproperpressingactivity(Asefaetal.,2010).Thecracksseemtocreatehidingspotsformouldspores,suitablemicroclimateformouldgrowthandpossiblyforthesubsequentproductionoftoxicsecondarymetabolites.Hence,reducingcrackformationsthroughagoodGMPcanminimisetheriskofmouldgrowthandthepotentialproductionoftoxicsecondarymetabolitesontheproducts.Theindoorairhadpoormycologicalqualitycomparedtotheoutdoorair.Differenceinthemouldsporeconcentrationwasalsoobservedamongthedifferentproductionrooms.Higherconcentrationofmouldsassociatedwithdry-curedmeatproductswasobservedintheairofsalting,briningandsmockingroom.Theseroomsserveasimportantreservoirsofmouldsporesthatcontaminatethedry-curedmeatproducts.Theproducerwashedsemi-driedmeatproductsinbetweenthedryingandripeningprocessesinordertoremovevisiblemouldcoloniesthatgrewonthemeatsurfaces.TheHAteambelievedrathertheprocesscouldmaketheproductswetter,increasethewateractivityandultimayfacilitatetheproliferationoftoxigenicmouldsandmightleadtothepotentialproductionoftoxicsecondarymetabolitesontheproducts.Hence,theteam thedeletionofthisprocessaslongasitdoesnotaffectthesensoryqualitiesoftheproducts.Sortingandmouldcleaningactivitiesatthesortingroomwerealsoimportantinincreasingthelikelihoodofproductcontaminationbyincreasingthemouldsporesintheairoftheproductionfacility.ForthisHAplantoworktheseimportantdeviationsintheGMPhastobecorrected.Theyneedsometechnicalsolutions.Zoning(cleananduncleanareas),improvedaircirculationsystems,improvedairpressuregradientthatcanlimitthemigrationofsporesfromuncleantocleanareasoftheproductionfacilitycouldbeofagreathelp.Organizationalsolutionssuchastraining,clearlydefinedworkresponsibilitythatcanrestrictfreemovementofstaffs,strictalandenvironmentalhygienicpracticesarealso mended(Asefaetal.,2010).Hazardysis,criticalcontrolpoints(),criticallimits(CL)andcorrectiveactionsidentifiedforeachstageofproductionIngeneral,themycotoxigenichazardsidentifiedintheproductionprocesseswerepathogenicyeastsandtoxicsecondarymetabolitesoftoxigenicmoulds([Asefa,Gjerdeetal.,2009]and[Asefa,Møretøetal.,2009]).HygienicqualityofrawmeatatThemycologicalhazardsassociatedwithfreshandthawedmeatarepathogenicyeasts.([Asefa,Møretøetal.,2009],[Bisbeetal.,1987]and[Nunezetal.,2000]).YeastslikeCandidazeylanoideswerefrequentlyisolatedfromthefreshandfrozenmeatsdeliveredbydifferentslaughterhouses(Asefa,Møretrøetal.2009).Ourpreviousworksindicatedthatsubsequentprocessingactivitiessuchassalting,brining,smokinganddrying,retardedthegrowthofpathogenicyeastsandfacilitatedtheirreplacementbynon-pathogenic,butimportantyeastslikeDebaryomyceshansenii([Asefa,Møretøetal.,2009],[Martinetal.,2006],[Martinetal.,2003]and[Nunezetal.,1996]).Hence,thisstagedidnotfulfilthecriteriatobea.Thetracesoftoxicfungalsecondarymetabolitesinfreshorthawedmeatoriginatedfromcontaminatedfeedsarethepotentialimportantchemicalhazardsatthisstage(Mahmoud,AbouEl-Alla&Sayed,2001).Theriskcanonlybeminimisedbydemandingforationthatindicatestheanimalsslaughteredhadreceivedgoodanimalhusbandrypractice.Ifsotheanimalswouldreceivesafeandqualityfeedwhichinturnisimportantforthequalityandsafetyofthemeat.CurrentregulatoryprogramssuchasFoodActofNorway(TheMinistryofHealthandCareServicesinNorway,2004),areexpectedtoreducetheoccurrenceandtransferofnaturalchemicalcontaminatesinuseforanimalproductiontotheconsumers.Theproductionactivityatthisstageisdeboning.PathogenicyeastslikeC.zeylanoides,arestillthepotentialhazardsthatcouldoccur([Asefa,Møretøetal.,2009]and[Bisbeetal.,1987]).However,theydonotcompromisethesafetyoftheproductsassubsequentsalting,brining,smokinganddryingproductionprocesscontrolandwillbereplacedbyimportantnon-pathogenicyeastsasdiscussedearlier([Asefa,Møretøetal.,2009],[Martinetal.,2006],[Martinetal.,2003]and[Nunezetal.,1996]).Mouldswerenotisolatedfrequentlyatthisstageandthepotentialproductionoftoxicmetabolitesthatcouldraiseafoodsafetyhazardisminimum.SaltingandBonefreemeatistreatedwithexcesssalt(NaCl)afterpressingandnettingprocesses.Themeatwastreatedwithcuringsaltslikesodiumnitrate(NaNO3)atrefrigerationtemperature.Pathogenicyeastsarestillthemycotoxigenichazardsidentifiedbutthepotentialhazardscouldbecontrolledbythesubsequentbrining,smokinganddryingprocesses([Asefa,Møretøetal.,2009],[Martinetal.,2006]and[Martinetal.,2003]).Saltlowersthewateractivityoftheproductsbydiffusingintothecenterofthemeat.Itinhibitsmicrobialgrowthontheproductstherebyenhancesdurabilityandsafety(Blesaetal.,2001).Themeatwasexposedtocoldsmoking(20–30°C)inordertofacilitateafastersurfacedryingprocessandinhibitmicrobialgrowth.Thisprocesswasidentifiedasthefirstcriticalcontrolpoint(1)asitminimizesthepotentialfoodsafetyhazardsthatcouldarisefrompathogenicyeasts.HazardThepathogenicyeasts,suchasC.zeylanoides,thatwerefrequentlyisolatedintheearlierproductionprocesseswerethehazardstobecontrolledandtheirgrowthwascompleyinhibitedbysmokingprocess(Asefa,Møretrøetal.,2009).TheprocessfacilitatestheproliferationofimportantyeastslikeD.hanseniiinthelateproductionstagesbyminimizingthepotentialcompetitionthatcouldarisefromthepathogenicyeasts.CriticalTimeandtemperaturespecificationsdescribedintheflowdiagram(Fig.2),i.e.,2–4daysoflightsmokingandatemperatureof20°Careworkingwellandcanbeusedasthecriticallimits.Temperatureandtimeofsmokingshouldberecordedproperly.Samplesshouldbetakenatfixedintervals,ifpossiblefrequently,formycologicalysisinordertoverifytheeffectivenessofthisprocesstocontrolpathogenicyeastsandperformcorrectiveactionsincaseofdeviation.However,furtherresearchthatincreasesourunderstandingabouttheeffectofsmokingonfungalgrowthisneeded.Thedryingprocessisacriticalstepinensuringproductsafetyasitaffectsthemicrobiologicalandchemicalaspectoftheproduct.Themeatundergoesacarefullycontrolledandmonitoredsurface-dryingprocessusingair.Theripeningprocessstartsrightafterthedryingprocess,butinterruptedonlybythewashingprocess.Attheripeningprocessthedehydratingprocesscontinueswhilelipolysisandproteolysisactivitiesthatareresponsibleforsensoryqualities(Toldra,2002)oftheproductsareinitiated.Agoodtemperatureandhumiditycontrolinthedryingchamberisrequiredthroughouttheprocess.Thedryingandripeningroomsattheproductionfacilityhaveatemperaturerangeof12–16°Candarelativehumidityof70%–80%.Withtheexclusionofthewashingprocess,theteamconsideredthedryingandripeningprocessesasonewholeprocessandnamedit“dry-ripeningstageofTheoccurrenceoftoxigenicmouldsusuallyprevailsatthedryingandripeningstagesofproduction([Asefaetal.,2010]and[Nunezetal.,1996]).Hencethedry-ripeningprocesswasidentifiedasanimportantcriticalpointatwhichpotentialmycotoxigenicfoodsafetyhazardscanemerge(Table2).Table2.Mycotoxigenichazardsindry-curedmeatproductionRisk

Process Receivingfresh

occurrenmeasures–Controlledby

andfrozenQuality

ation

nfrom

Defrostingthefrozenmeat

–Controlledby

TrimminDeboningfresh anddefrosted

–ControlledbyCP

–Controlledby

meatin

–Controlledby

brine

–Smoking

Light

threedays temperatureof120

Dryingandresponsiblefor

Growthofmouldsand

–Zerotoleranceforcrackformationonproductsurface–awof ripeningdevelopment

oftoxicGrowthofmouldsand

productsbelow20–Theidentifiedsareexpected

and

oftoxic

minimizetheoccurrenceofthehazards–Idealfor

Risk

Process

occurrenmeasuresPacking,

–TheuntilshipmentPackingandatshipmentFull-sizeHazard

sareexpectedtominimizetheoccurrencesofthehazards

Secondarytoxicmetabolitessuchaspenicillin,OchratoxinA,cyclopiazonicacid,verrucosidinandaflatoxinswhichcanbeproducedbytoxigenicmouldsassociatedwithdry-curedmeatproducts([Chiavaroetal.,2002],[Iacuminetal.,2009],[Mintzlaffetal.,1972],[Monacietal.,2005],[Nunezetal.,2000],[Papagiannietal.,2007]and[PetzingerandWeidenbach,2002])aretheimportantfoodsafetyhazardsidentified.Thetoxicsecondarymetabolitesthatcouldbeproducedonfoodproductsvarywiththetypesoftoxigenicmouldsgrowingonthem.IsolatesofP.nalgiovensedominatedonthedry-curedmeatproductsoftheproductionfacilitystudiedandmostofthemhavetheabilitytoproducepenicillin(Asefaetal.,2010).Hence,penicillinisconsideredastheimportantfoodsafetyhazardthatcouldoccur.Researchfindinginothercountriesprovedthattoxicsecondarymetabolitesoftoxigenicmouldscouldbeproducedandaccumulatedondry-curedmeatproducts([Iacuminetal.,2009],[Laichetal.,1999],[Monacietal.,2005],[Nunezetal.,2007]and[Toscanietal.,2007]).Ifpenicillinisproducedontheproducts,thelevelshouldnotexposetheconsumerstoapointthatexceedstheumtolerableweaklyintake(TWI)setbythelegislativeauthorities,whichinNorwayis4ug/kgofthebodyweight(Grønningen,2008)(Table3).Similarly,ifmouldscapableofproducingOchratoxinsAarecontaminatingthedry-curedmeatproducts,thelevelshouldnotexposetheconsumerstoapointthatexceedsthe umtolerableweeklyintake(TWI)of100ng/kgofbodyweight(NorwegianInstituteofPublicHealth,2008).Table3.TheHAplanformycotoxigenichazardsindry-curedmeatproductionprocesses.HazardDescriptionandHAs 1

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