SMT设备的操作与维护8211项目一 印刷设备操作与维护电子课件

《电子产品生产设备操作与维护》课程教学资源建设建设院校：主要参与企业：淮安信息职业技术学院美国环球仪器公司德国埃莎亚太办事处无锡日联光电有限公司南京电子表面组装专业学会深圳日东电子科技有限公司南京熊猫电子制造有限公司《电子产品生产设备操作与维护》课程教学资源建设建设院校：学习情境介绍从工作岗位到课程标准1.应用电子技术专业人才培养方案介绍学习情境介绍从工作岗位到课程标准1.应用电子技术专业人才培养学习情境介绍从课程标准到学习领域学习情境介绍从课程标准到学习领域学习情境介绍从学习领域到学习情境学习情境介绍从学习领域到学习情境学习情境介绍2.教学模式简介学习情境的组织形式----“车间教学”的组织形式车间班组（5-6人）老师

车间主任

技术主管

班组长

班组（5-6人）班组长

班组（5-6人）班组长

约8－10组生产组织日常考勤过程监控反馈处理

技术咨询故障处理技术反馈质量控制

3个身份

组织监控

组织监控

让学生以“员工”体会职业环境和工作过程强化学生的自我管理能力和组织能力

锻炼学生的合作、沟通能力和责任心

班组的自评和互评成为个人评价的主要信息

学习情境介绍2.教学模式简介学习情境的组织形式----“车间教学组织与实施－教学资源

以学生为中心

学习情境授课说明

项目引导文

学习资料

工艺文件

练习题

评价表

反馈表

检查单

学习情境介绍教学组织与实施－教学资源以学生为中心学习情境项目学习情境介绍学习过程现场1上板架调整焊膏搅拌印刷机编程印刷检测贴片上料贴片编程炉前检测SMT设备维护1SMT设备维护2

物料稽核学习情境介绍学习过程现场1上板架调整焊膏搅拌印刷机编程印刷检学习情境介绍

构建“4T（true,即真实产品、真实设备、真实岗位、真实环境）”实训教学模式学习过程现场2学习情境介绍构建“4T（true,即真实产品、真实学习情境介绍虚拟视频教学系统虚拟设备操作视频虚拟动画虚拟编程软件通过虚拟仿真进一步提高教学效果学习情境介绍虚拟视频教学系统虚拟设备操作视频虚拟动画虚拟编程建立学习团队表达能力参考：德国哈勃建立学习团队表达能力参考：德国哈勃建立学习团队教师团队介绍校内专任教师：具备中级以上职称、双师型教师企业兼职教师：

具备三年以上工作经验、有教学经历建立学习团队教师团队介绍校内专任教师：企业兼职教师：建立学习团队布置给班委会的艰巨任务：

1、分组的方案如何确定？（成绩、爱好……)

2、每组的领导者、组织者如何选择？（责任心、纪律性……)

学习小组的组建建立学习团队布置给班委会的艰巨任务：

1、分组的方案如何确建立学习团队学习小组或团队应考虑的问题

学习什么？学习到什么程度？怎样学习？什么时候、在哪里、用什么学习？针对学习媒体的问题针对时间顺序的问题针对学习方法和学习组织方式的问题针对学习目标和学习意图的问题针对学习内容和专业技术人员资格要求的问题建立学习团队学习小组或团队应考虑的问题学习什么？学习单元一印刷设备操作与维护本任务学习目标:熟悉SMT印刷工艺1认知SMT印刷物料2

知道Suneast印刷机操作编程方法3

理解Suneast印刷机点检维护保养方法4项目一印刷机操作与维护任务一Suneast操作与维护单元一印刷设备操作与维护本任务学习目标:熟悉SMT印单元任务印刷设备操作与维护1、SMT生产线设备图印刷机贴片机

上料机接驳台回流焊下料机接驳台一、资讯单元任务印刷设备操作与维护1、SMT生产线设备图印刷机贴单元任务印刷设备操作与维护2、SMT制程工艺单元任务印刷设备操作与维护2、SMT制程工艺3、SMT生产防静电单元任务印刷设备操作与维护离子风机防静电桌垫防静电工作台屏蔽袋防静电地板或漆

警示标志防静电工作椅接地线手腕带3、SMT生产防静电单元任务印刷设备操作与维护离子风机4、SMT设备维护工具单元任务印刷设备操作与维护4、SMT设备维护工具单元任务印刷设备操作与维护5、SMT印刷物料

5.1锡膏

5.1.1锡膏组成锡膏成份：合金粉和焊剂（活化剂、触变剂、基材树脂和溶剂）锡膏比例：合金通常占锡膏总重量的

85~92%

常见合金颗粒：300目~625目单元任务印刷设备操作与维护无铅有铅5、SMT印刷物料单元任务印刷设备操作与维护无铅有铅5、SMT印刷物料

5.1锡膏

5.1.2锡膏储存与使用锡膏存储温度：2~10℃

回温时间：≥4小时回温温度：25+/-3℃

回温技巧：倒装回温沿一种方向搅拌，能自行滑落锡膏管理原则：先进先出锡膏使用环境：25+/-3℃，50+/-10%RH单元任务印刷设备操作与维护5、SMT印刷物料单元任务印刷设备操作与维护单元任务印刷设备操作与维护5、SMT印刷物料

5.2模板单元任务印刷设备操作与维护5、SMT印刷物料5、SMT印刷物料

5.3刮刀单元任务印刷设备操作与维护5、SMT印刷物料单元任务印刷设备操作与维护5、SMT印刷物料

5.4印制电路板（PCB或基板）单元任务印刷设备操作与维护5、SMT印刷物料单元任务印刷设备操作与维护1、印刷机操作编程

1.1印刷机开机单元任务印刷设备操作与维护二、任务实施1、印刷机操作编程单元任务印刷设备操作与维护二、任务实施1、印刷机操作编程

1.2印刷机首件编程单元任务印刷设备操作与维护1、印刷机操作编程单元任务印刷设备操作与维护1、印刷机操作编程

1.2印刷机首件编程单元任务印刷设备操作与维护1、印刷机操作编程单元任务印刷设备操作与维护1、印刷机操作编程

1.2印刷机首件编程单元任务印刷设备操作与维护1、印刷机操作编程单元任务印刷设备操作与维护1、印刷机操作编程

1.3印刷机试印刷与自动印刷单元任务印刷设备操作与维护1、印刷机操作编程单元任务印刷设备操作与维护1、印刷机操作编程

1.4印刷机关机单元任务印刷设备操作与维护1）印刷结束剩余焊膏处理：印刷结束剩余焊膏用刮刀将其刮入空的焊膏瓶中，下次印刷取取新焊膏以1:1比例混合搅拌均匀再使用。2）退出并清洁钢网。3）清洁刮刀上焊膏。1、印刷机操作编程单元任务印刷设备操作与维护1）2、印刷机点检维护保养

2.1印刷机点检单元任务印刷设备操作与维护2.1.1设备点检制原则定人：设立设备操作者兼职的和专职的点检员。定点：明确设备故障点，明确点检部位、项目和内容。定量：对劣化倾向的定量化测定。定周期：不同设备、不同设备故障点，给出不同点检周期。定标准：给出每个点检部位是否正常的依据，即判断标准。定点检计划表：又称作业卡，指导点检员沿着规定路线作业。定记录：包括作业记录、异常记录、故障记录及倾向记录。定点检业务流程：明确点检作业和点检结果的处理程序。2、印刷机点检维护保养单元任务印刷设备操作与维护2.1.2、印刷机点检维护保养

2.1印刷机点检

2.1.1设备点检制表单元任务印刷设备操作与维护2、印刷机点检维护保养单元任务印刷设备操作与维护2、印刷机点检维护保养

2.2印刷机设备结构-外观单元任务印刷设备操作与维护2、印刷机点检维护保养单元任务印刷设备操作与维护2、印刷机点检维护保养

2.2印刷机设备结构-内部结构单元任务印刷设备操作与维护2、印刷机点检维护保养单元任务印刷设备操作与维护2、印刷机点检维护保养

2.3印刷机设备维护-主要器件单元任务印刷设备操作与维护2、印刷机点检维护保养单元任务印刷设备操作与维护2、印刷机点检维护保养

2.3印刷机设备维护单元任务印刷设备操作与维护故障原因及对策1.机器摄像机进行了图像辨认，但未发现MARK故障(1)推定原因1)摄像机不在可捕捉记号的位置。2)记号与登录内容(形状/颜色/大小等)有不一致的地方。3)由于形状/浓淡/轮廓不鲜明，因此无法辨认记号。4)电路板未传送到所规定的位置。5)摄像机／图像辨认装置发生故障｡(2)对策方案1)将摄像机移动到可辨认记号的位置。2)重新登录记号形状。3)调整摄像机照明等。4)电路板未传送到所定的位置时，取出搬入C/V,印刷台,搬出C/V上的电路板后重新操作。2、印刷机点检维护保养单元任务印刷设备操作与维护故障原因单元一印刷设备操作与维护本任务学习目标:项目一印刷机操作与维护任务二DEK操作与维护熟悉DEK印刷机操作1

熟悉DEK印刷机编程2

4熟悉DEK印刷机运行维护3单元一印刷设备操作与维护本任务学习目标:项目一印刷机操课程主题安全说明机台概要载入基板档案载入钢板顶针刮刀更换载入锡膏执行生产钢板清洁器印刷机台清洁印刷机台检查机台工作日志错误训息共通的印刷问题QC计算极限2D检查动作...课程主题安全说明印刷机台清洁个人安全守则BoardClamps是锐利的煞车器是热的

(Horizon只有Risingtable)戴护目镜及手套用清洁溶剂时时时固定HEADPROP

(Horizon没有)如有怀疑按紧急停止开关不要忽略安全...OBJECTIVE1个人安全守则BoardClamps是锐利的OBJECTI机台概要个人安全护盖MMI(显示器,键盘,警示灯)印刷头刮刀组件钢板载入钢板调整轨道系统辨识系统盖升降台(RISINGTABLE)目录架构...OBJECTIVE2机台概要个人安全护盖OBJECTIVE2系统电源未开错误停止机台初始化机台在设定状态维修锡膏筒锡膏不足清洁纸不足清洁溶济不足机台正常运转在等待状态下警示灯表示系统电源未开错误停止机台初始化机台在设定状态维修锡膏筒锡膏光学点为蚀刻钢板一半钢板基板FID.1FID.2FID2X-OFFSETFID1X-OFFSETFID2Y-OFFSETFID1Y-OFFSET光学点为蚀刻钢板一半钢板基板FID.1FID.2FID2调整Y-actuatorY-actuatorXRXRXFXF调整Y-actuatorY-actuatorXRXR目录架构RUNHEAD*PASTELOADCLEANSCREENADJUSTSETUPMONITORHEAD*TOGGLECLAMPPRIMEPAPERPRIMESOLVENTAUTODISPENSEMANUALLOADLOADCARTRIDGEPRINTDIRECTIONEXITNEXTPREVIOUSINCRDECREXITMODELOADDATAEDITDATASETUPSQUEEGEECHANGESCREENCHANGETOOLINGCHANGELANGUAGEEXITLOGONCLEARBATCHBATCHLIMITPERFORMDISPLAYEVENTDISPLAYSYSTEMDISABLEEXIT*'OPENCOVER'onHorizon目录架构RUNHEAD*PASTECLEANADJUSTS载入基板档案加载生产档案(使用功能键)加载生产档案(使用条形码读取器)...OBJECTIVE3,4MODELOADDATAEDITDATASETUPSQUEEGEECHANGESCREENCHANGETOOLINGCHANGELANGUAGEEXITRUNHEAD*PASTELOADCLEANSCREENADJUSTSETUPMONITOR*打开前盖'onHorizon载入基板档案加载生产档案(使用功能键)OBJECTIV刮刀更换选择刮刀类型选择刮刀长度高度校正确认压力...OBJECTIVE6,7,8.CALIBRATEHEIGHTSCHANGESQUEEGEEEXITMODELOADDATAEDITDATASETUPSQUEEGEECHANGESCREENCHANGETOOLINGCHANGELANGUAGEEXITRUNHEADPASTELOADCLEANSCREENADJUSTSETUPMONITOR刮刀更换选择刮刀类型OBJECTIVE6,7,8.CALI载入钢板先载入生产档案更换钢板...OBJECTIVE5MODELOADDATAEDITDATASETUPSQUEEGEECHANGESCREENCHANGETOOLINGCHANGELANGUAGEEXITRUNHEAD*PASTELOADCLEANSCREENADJUSTSETUPMONITOR*打開前蓋'onHorizon载入钢板先载入生产档案OBJECTIVE5MODELOAD顶针一般顶针(MAGNETICTOOLING)DEDICATEDTOOLINGPLATESAUTOFLEXTOOLING真空顶针(VACUUMTOOLING)MANUFLEX...OBJECTIVE6HEADADJUSTHOMESTOPBOARDSTOPFULLWIDTHLOADWIDTHBOARDWIDTHEXITMODELOADDATAEDITDATASETUPSQUEEGEECHANGESCREENCHANGETOOLINGCHANGELANGUAGEEXITRUNHEADPASTELOADCLEANSCREENADJUSTSETUPMONITOR顶针一般顶针(MAGNETICTOOLING)OBJECT刮刀

金属VS塑料(聚氨酯)刮刀

金属VS塑料(聚氨酯)刮刀长度的影响刮刀长度的影响载入锡膏手动载入锡膏自动加载锡膏...OBJECTIVE10AUTODISPENSEMANUALLOADLOADCARTRIDGEPRINTDIRECTIONEXITRUNHEAD*PASTELOADCLEANSCREENADJUSTSETUPMONITOR*打开前盖onHorizon载入锡膏手动载入锡膏OBJECTIVE10AUTOMANU生产准备登入/注销清除批量数/设定批量数...OBJECTIVE13,14.LOGONCLEARBATCHBATCHLIMITPERFORMDISPLAYEVENTDISPLAYSYSTEMDISABLEEXITRUNHEADPASTELOADCLEANSCREENADJUSTSETUPMONITOR生产准备登入/注销OBJECTIVE13,14.LOGO执行生产开始搅拌锡膏..OBJECTIVE15ENDRUNSTOPCYCLEPASTELOADCLEANSCREENADJUSTPASTEKNEADRUNHEADPASTELOADCLEANSCREENADJUSTSETUPMONITOR执行生产开始搅拌锡膏..OBJECTIVE15ENDSTO执行生产调整...ENDRUNSTOPCYCLEPASTELOADCLEANSCREENADJUSTPASTEKNEADRUNHEADPASTELOADCLEANSCREENADJUSTSETUPMONITOR执行生产调整...ENDSTOPPASTECLEANADJ调整印刷速度铺锡速度前印刷界限后印刷界限前刮刀压力后括刀压力铺锡高度印刷间隙脱膜速度脱膜间距钢板清洁周期1钢板清洁周期2前向X补偿值前向Y补偿值前向THETA补偿值后向X补偿值后向Y补偿值后向THETA补偿调整印刷速度钢板清洁周期1清洁钢板锡膏的处理手动擦拭清洁USC清洁钢板清洗...OBJECTIVE16ENDRUNSTOPCYCLEPASTELOADCLEANSCREENADJUSTPASTEKNEADRUNHEADPASTELOADCLEANSCREENADJUSTSETUPMONITOR清洁钢板锡膏的处理OBJECTIVE16ENDSTOPPAUSC清洁纸II清洁纸卷动位置清洁刮片纸张供料方向擦拭过脏纸卷动位置机台前方位置清洁溶剂供给棒('BLUE'TYPE)USC清洁纸II清洁纸卷动位置清洁刮片纸张供料方向擦印刷机台清洁升降台区域顶针基板夹板器(BOARDCLAMPS)刮刀托盘防锡膏滴下托盘...OBJECTIVE17印刷机台清洁升降台区域OBJECTIVE17印刷机台检查PRINTCARRIAGE滑轨刮刀机械部位CAMERACARRIAGE滑轨BOARDCLAMPS是否有损坏...检查印刷机台是否有锡膏或清洁剂位置:OBJECTIVE18印刷机台检查PRINTCARRIAGE滑轨检查印刷机台是机台工作日志印刷时的任何突发状态与异常机台的任何问题机台维修所做的维修纪录...纪录机台状态在工作日志簿:OBJECTIVE19机台工作日志印刷时的任何突发状态与异常纪录机台状态在工作日志错误讯息未找到光学测试点

(FIDUCIALNOTFOUND)钢板清洁器位置不对

(SCREENCLEANEROUTOFPOSITION)轨道升上错误

(RAILLIFTERROR)刮刀压力错误

(SQUEEGEEPRESSUREERROR)系统电源未启动

(SYSTEMPOWERDOWN...)OBJECTIVE20错误讯息未找到光学测试点OBJECTIVE20印刷问题“桥接(Bridging)”OBJECTIVE21印刷问题“桥接(Bridging)”OBJECTIVE2桥接的原因钢板损坏印刷区域热或锡膏黏刮刀钝刮刀压力太高印刷偏移印刷间隙(PRINTGAP)OBJECTIVE21桥接的原因钢板损坏OBJECTIVE21印刷问题

“印刷高度过高(锡尖)”OBJECTIVE21印刷问题

“印刷高度过高(锡尖)”OBJECTIVE21印刷高度过高(锡尖)原因钢板损坏印刷区域热或锡膏黏刮刀钝刮刀压力太低刮刀片损坏基板不良印刷间隙OBJECTIVE21印刷高度过高(锡尖)原因钢板损坏OBJECTIVE21印刷问题

“锡凹(Scooping)”OBJECTIVE21印刷问题

“锡凹(Scooping)”OBJECTIVE2锡凹(Scooping)原因印刷区域热或锡膏黏刮刀压力太高基板不良OBJECTIVE21锡凹(Scooping)原因印刷区域热或锡膏黏OBJECTI印刷问题

“不完整的印刷(Incompleteprint)”OBJECTIVE21印刷问题

“不完整的印刷(Incompleteprint)Isthepastetoohighinviscosity?(i.e.greaterthansome92Pa.sor92%metalloading).不完整的印刷(Incompleteprint)原因钢板锡膏塞孔钢板损坏旧的或过干的锡膏刮刀损坏或钝掉刮刀压力过低刮刀压力过高及锡膏有异物基板不良印刷偏移OBJECTIVE21Isthepastetoohighinvisco印刷问题

“印刷偏移(Misalignment)”OBJECTIVE21印刷问题

“印刷偏移(Misalignment)”OBJEC印刷偏移(Misalignment)原因光学测试点设定粗劣基板拉伸机台毁坏–逐步的OBJECTIVE21印刷偏移(Misalignment)原因光学测试点设定粗劣O干净的边缘顶端平坦印刷高度=钢板厚度正确的印刷位置无助焊剂流出...完美的印刷干净的边缘完美的印刷COURSEAIMIdentifyallmajorcomponentsandsub-assembliesUnderstandbasicprogrammingtohelpdifferentiatebetweenmachineandprocessfaultsRecoverfrommachineelectricalandsoftwarefaultsPerformmachinecriticalsettingsandassociatedcalibrationsPerformpreventivemaintenanceroutinesTestmachineaccuracyandreturntofactorystandardCOURSEAIMIdentifyallmajorcCOURTESYANDSAFETYCOURTESYANDSAFETYPERSONALSAFETYWearPERSONALPROTECTIVEEQUIPMENTwithpasteandsolventbasedproductsIfindoubtpresstheESTOP...PERSONALSAFETY

MOVINGMACHINEPARTSMAYCAUSEINJURYDURINGTHISCOURSEWEWILLOPERATETHEMACHINEWITHCERTAINCOVERSREMOVED

ALWAYS

ENSURESYSTEMPOWERISREMOVEDPRIORTOUNDERTAKINGANYWORKONTHEMACHINE...WARNING!!!!!!!CLASSROOMSAFETYMOVINGMACHINEPARTSMAYCSAFETYFORLINEARMOTORSSAFETYFORLINEARMOTORSWarning!TheDEKprintercontainsElectro-StaticSensitiveDevicesDonottouchanyelectroniccomponentorPCBunlesswearingacorrectlygroundedwriststrapSTATICHAZARD!ESDHAZARDWarning!DonottouchanyelectImpactofLeadFreeImpactofLeadFreeMACHINEOVERVIEWFrontandrearcoversObservelocationofcamsafeswitchMonitorassemblySystembuttonandjogbuttonsTri-colourbeaconChaseassemblyPrintcarriageSqueegeeassembly/ProFlowPastedispenser...Removefront,sideandrearcovers!MACHINEOVERVIEWFrontandrearMACHINEOVERVIEW(CONT)ScreenloadScreenalignmentactuatorsRailsystemCamerasystemRisingtableMainsisolatorswitchServicepanel/circuitbreakersUnderscreencleanerVacuumunit...MACHINEOVERVIEW(CONT)ScreenBEACONINDICATIONSINITIALISATIONSET-UPMAINTENANCEPASTECARTRIDGELOWPAPEREMPTYSOLVENTEMPTYOPERATIONALWAITINGINREADYSTATESYSTEMPOWEROFFHALTEDBYERRORBEACONINDICATIONSINITIALISATIOperatormanualInstallationmanualOnboardtutorialsFasttrackguidesTechnicalReferencemanualElectricaldrawingsWebbasedmechanicalinformationCDRomNAVIGATINGTHEMANUALS&SOURCESOFINFORMATIONWorkbooktaskA2OperatormanualTechnicalReferMaintenanceMachineOverviewMaintenanceMachineOverviewINITIALISATIONSEQUENCEObservethemachineasitinitialises:WorkbooktaskMO1INITIALISATIONSEQUENCEObserveSTATEMONITORAREASWorkbooktaskMO2STATEMONITORAREASWorkbooktaCREATEAPRODUCTFILECreateanewproductfilebasedonthedefaultfileMeasureboarddimensionsaccurately…WorkbooktaskMO3CREATEAPRODUCTFILECreateaUsesyntheticfiducialswheneveravailableDiagonallyopposite...SETUPSYNTHETICFIDUCIALSWorkbooktaskMO4UsesyntheticfiducialswhenevUniqueimageStrongContrastReferencetocenterStronghorizontal&verticallinesUsediffiducialspoorordamagedandforSPCfaultisolationtechniquesSETUPVIDEOMODELWorkbooktaskMO5UniqueimageUsediffiducialsPRINTCYCLESEQUENCEPressrunObservemachineoperationduringtheprintcycle…WorkbooktaskMO6PRINTCYCLESEQUENCEPressrunWCOMMONERRORMESSAGESFiducialNotFoundScreenCleanerOutofPositionRailLiftErrorActuatorClosetoLimitsSqueegeePressureErrorSystemPowerDown...WorkbooktaskMO7COMMONERRORMESSAGESFiducialMaintenanceElectricalTheoryandTroubleshootingMaintenanceElectricalTheoryaDIAGNOSTICSMODULESWorkbooktaskET1DIAGNOSTICSMODULESWorkbooktaELECTRICALENCLOSURESWithAdvantechPCWithI-BusFirewirePCELECTRICALENCLOSURESWithAdvaPCPowerSupplyM37ControlEnclosureM36USBUSBSCALEABLECONTROLSYSTEMTheCoresystemhas3mainelectricalenclosuresPowerSupply:AllDCunitacceptingmainsinputvoltagesfrom85>264VAC.Notransformertapping.Nolineconditionersneededforpoorfactorymainssupplies.PC:Powersupplyacceptinginputvoltagesfrom90>264VAC.ControlEnclosure:Small,simpleunit.AllinternalinterconnectionbyPCB,nointernalwiring.PCPowerSupplyM37ControlEnclSYSTEMCOMMUNICATIONPCPowerSupplyM37ControlEnclosureM36USBUSBUSBHubKeyboardMouseTouchscreenFlashdiskTheflashdiskisboltedtotheprinterframe.Itstoresmachinetype,serialnumber,numberofprintsmadeetc.Thetouchscreenisaresistivetype.ThekeyboardisanIRtypewithintegraltrackball.USBSYSTEMCOMMUNICATIONPCPowerSuPCUSBHubBarcodeScannerADSLModemFlatbedScannerOptionalperipheralsalsouseUSBUsingWindowsXPallowsperipheralstobeaddedsimplyby‘plugandplay’.BluetoothAdapterAddoptionsAddnewfunctionalityLinePrinterPERIPHERALCONNECTIONS(OPTIONS)PCUSBHubBarcodeADSLFlatbedOptELECTRICALDIAGRAMELECTRICALDIAGRAMPOWERSUPPLYM37POWERSUPPLYM3740VDCSMPSUMulti-RailSMPSU40VDCswitched24VDCUn-switched12VDCUn-switched5VDCUn-switched-12VDCUn-switchedPowersupplymonitorSafetycircuitE-StopInterlocks2HandcontrolSystemswitchUSBMainsI/PCircuitbreakers24VDCswitchedContactors85–264VACPOWERSUPPLYM37–BLOCKDIAGRAM40VDCSMPSUMulti-RailSMPSU40E-STOPCIRCUITE-STOPCIRCUITPOWERSUPPLYM37WorkbooktaskET2POWERSUPPLYM37WorkbooktaskMonitorcardmeasures64DCvoltagesintheM37powersupplyandreportsthemtothePCviaUSB.Itmeasuresbothsidesofeverycircuitbreaker.ShowspowerGOOD/BADandbreakerIN/OUTforallDCpowercircuits.PCdisplayshowsaverage,maxandminvoltagevalues.PowergoodshownGREEN,faultconditionshownRED.Updatesevery2sec.POWERSUPPLYMONITORWorkbooktaskET3Monitorcardmeasures64DCvoPCCONFIGURATIONSUMMARYWhichConfigurationdoyouhave…..?WorkbooktaskET4PCCONFIGURATIONSUMMARYWhichADVANTECHPC(ANALOGUECAMERA)ADVANTECHPC(ANALOGUECAMERA)PC–BLOCKDIAGRAM-GREENCAMERAPC–BLOCKDIAGRAM-GREENCAMPC–BLOCKDIAGRAM–GOLDCAMERAPC–BLOCKDIAGRAM–GOLDCAMEPC-CARDLAYOUTNetworkcard*VisioncardVisioncard(goldcameraonly)Soundcard*Wirelessbridgebreakout*VisionadaptorcardSingleboardcomputer4PortUSBhubPeripheralconnectors*RequiredonlyforInteractivesoftwareoptionPC-CARDLAYOUTNetworkcard*WSINGLEBOARDCOMPUTERSINGLEBOARDCOMPUTERNETWORKCARDNETWORKCARDVISIONCARDVISIONCARDVISIONADAPTORCARDVISIONADAPTORCARDSOUNDCARDSOUNDCARDI-BUSPCWITHFIREWIRECARDI-BUSPCWITHFIREWIRECARDI-BUSPCWITHDIGITALCAMERAI-BUSPCWITHDIGITALCAMERAI-BUSPC-CARDLAYOUTI-BUSPC-CARDLAYOUTFireWireCardFireWireCardI-BUSPCWITHANALOGUECAMERAI-BUSPCWITHANALOGUECAMERAI-BUSPC-CARDLAYOUTI-BUSPC-CARDLAYOUTVISIONCARDVISIONCARDVISIONADAPTORCARDVISIONADAPTORCARDCONTROLENCLOSUREM36CONTROLENCLOSUREM36CONTROLENCLOSURE–BLOCKDGMRotarymotorsLinearmotorsCONTROLENCLOSURE–BLOCKDGMRCONTROLENCLOSURE-CARDLAYOUTX1X2X3X4X5X6X7DualStepperXfactuatorXractuatorDualStepperFrontSq.RearSq.DualStepperYactuatorMovingRailNextMoveESInterfaceNextMoveESMotionControllerEuroFlexDriveCameraXAxis0(Linearonly)EuroFlexDriveCameraYAxis1(Linearonly)CONTROLENCLOSURE-CARDLAYOUNEXTMOVEESCARDNEXTMOVEESCARDNEXTMOVEINTERFACECARDNEXTMOVEINTERFACECARDDUALSTEPPERX1,X2,X3CardsareinterchangeableDUALSTEPPERX1,X2,X3NODESFrontofMachine(PlanView)RisingTableNode6MainMachineNode2ScreenCleanerNode4PrintCarriageI/ONode3PasteDispenseNode10Camera‘Y’(onmotor)Node9PrintCarriage(onmotor)Node7Camera‘X’(onmotor)Node8PrintCarriageNODESFrontofMachineRisingMaiCommunicatesviaCANbusMultiplesensorinputsMultipleoutputsincludingsolenoiddrivesMountedatrearofprinterMAINMACHINEI/ONODE2CommunicatesviaCANbusMAINMCommunicatesviaCANbusMultiplesensorinputsMultipleoutputsMountedonPrintCarriageSupportforallPrintCarriagefunctionalityincludingTemp/Hum,PrintPressure,PasteMonitoring,Pro-Flow,Pastedispensing.PRINTCARRIAGEI/ONODE3CommunicatesviaCANbusPRINTCommunicatesviaCANbusMultiplesensorinputsMultipleoutputsSolventpumpdrivecircuitMountedatrearofprinterSupportforallunderscreencleanerfunctionalityincludingPaper&Vortex,pumpedorpressurisedsolvent.SCREENCLEANERI/ONODE4CommunicatesviaCANbusSCREENBynowyoushouldbeableto…..IdentifyBoardsinEnclosuresRemoveandreplacePCB’sIdentifyconfigurationrequirementsENCLOSURESANDPCB’SSUMMARYWorkbooktaskET5Bynowyoushouldbeableto…WhichconfigurationsandsettingsmustbecompletediftheNextmovecardischanged?Name3locationswhere+24vcanbemonitored?Whichcardsareinterchangeablefortroubleshootingpurposes?QUIZWorkbooktaskET5WhichconfigurationsandsettiSENSORSANDSWITCHESWorkbooktaskET6SENSORSANDSWITCHESWorkbooktLinearMotorsGalaxyMachineOnlyLinearMotorsLINEARMOTORSCAMERAX&YForcerPermanentMagnetTrackReadHeadCameraWorkbooktaskET7EncoderstripHomesensor‘index’Sensorusedonearlymachines.Nolongerfitted.LINEARMOTORSCAMERAX&YForcLINEARMOTORCONTROLHOMEAxis=………?V=___PSU__HALLEFFECTFORCERM37M36MOTORWorkbooktaskET7LinearEncoderLINEARMOTORCONTROLHOMEAxis=LINEARMOTORCONTROLREADHEADHOMENEXTMOVEINTERFACEV=48VNEXTMOVEESEUROFLEXPSU2HALLEFFECTFORCERM37M36MOTORAxis=CameraXCameraYLinearEncoderLINEARMOTORCONTROLREADHEADHAEuroFlexcardsuppliespowersequentiallytothethreephasewindingsintheForcer.Thewindingsarephysically120degreesoutofphase.Themagneticfieldcreatedinthewindingreactswiththepermanentmagnetsinthetracktocreatemotion.TheHallEffectswitchesareusedduringstartup.Theyproducesixpulsesthatprovidetheinitialcommutation.Oncespeedanddirectionisestablishedmotiondetectionpassesovertotheencoder.LINEARMOTORSTHEORYAEuroFlexcardsuppliespowerLINEARENCODERTHEORYTheopticalreadheadmeasurespositionalinformationfromtheencoderstriprunningthelengthofthepermanentmagnettrackLINEARENCODERTHEORYTheopticLINEARENCODER(READHEAD)Read-headLEDconditions:-GreenReaderset-upcorrectly,encodercleanandallpulsescanberead.AmberTheReader/EncoderStripmayneedcleaning,orthegapbetweentheReadheadandEncoderstripisgreaterthan0.8mm.RedReaderhasfailedtoreadencoderpulses,servopowerisdisabledifthisoccurs.WorkbooktaskET8LINEARENCODER(READHEAD)ReadEUROFLEXCARDS(LINEARMOTORS)X6,X7CardsareinterchangeableWorkbooktaskET9EUROFLEXCARDS(LINEARMOTORS)LINEARMOTORHOMINGSEQUENCEForwardReverseStopHomeSensorLinearMotorWorkbooktaskET10LINEARMOTORHOMINGSEQUENCEFoPRACTICALEXERCISEMeasureXforcerresistanceMeasureYforcerresistanceMonitorReadHeadLEDstateduringhomingsequenceWorkbooktaskET11PRACTICALEXERCISEMeasureXfoLINEARMOTORMAINTENANCEThelinearmotormagnetsrequirenospecialmaintenanceunlesstheybecomecontaminated.Intheeventofcontamination,carryoutthefollowingprocedure:Wrapaplasticspatulawithstickytape,stickysideout.UsethespatulatoremoveanydebristhatisattachedtotheXandYcameralinearmotormagnets.Toremoveprintmaterialfromthemagnets,usealcoholonalintfreecloth.TheCameraXandYlinearmotorencoderstripsrequirenomaintenanceunlesstheybecomecontaminated.Intheeventofcontamination,useadrylintfreeclothtowipetheencoderstrip.LINEARMOTORMAINTENANCETheliStandardRotaryMotorsAllMachinesStandardRotaryMotorsSingleunitincludesservomotor,driveelectronics,encoder,processorandCANopeninterfaceUnitsareconnectedviaCANbusCamera‘X’(Rotarymachines)Camera‘Y’(Rotarymachines)PrintCarriageServoMotorDriveelectronicsProcessorCANopeninterfaceCANBusDCPowerGearboxCANOPENSERVOMOTORSingleunitincludesservomotSTEPPERSTEPPERMOTORRequiresstep/directionNopositionalfeedbackFrontSqueegeeRearSqueegeeRailWidthXf,Xr,YactuatorsSTEPPERSTEPPERMOTORRequiressSIMPLEDCMOTORSimpleConstructionUSCpaperfeedDCMOTORSIMPLEDCMOTORSimpleConstrucSpeedcontrolbyadjustingpotentiometerondriveHightorqueavailableforhighspeedandheavyboardapplications.Requireonly2inputs:Directionandstart/stop(withdynamicbraking).DCCONVEYORMOTORSWorkbooktaskET12SpeedcontrolbyadjustingpotMOTORDCMOTORCONTROLMOTOR_____V=V=Axis=…..?Axis=…..?WorkbooktaskET13MOTORDCMOTORCONTROLMOTOR____USCPaperfeedNEXTMOVENEXTMOVEINTERFACEMOTORDCMOTORCONTROLBeltMotorFrontBeltMotorRearNEXTMOVEI/ONODEMOTORCANbusPSU1PSU124vDC24vDCENABLEDIRECTIONUSCPaperfeedNEXTMOVENEXTMOVEMOTORSTEPPERMOTORCONTROLV=Axis=…..?WorkbooktaskET14MOTORSTEPPERMOTORCONTROLV=PSU1NEXTMOVEDUALSTEPDRIVEMOTORHOMESTEPPERMOTORCONTROLNEXTMOVEINTERFACEFront/RearSqueegeesMovingRailXFront,XRear,YActuators(Nohomesensors)24vdcPSU1NEXTMOVEDUALSTEPDRIVEMMOTORCANSERVOMOTORCONTROL______CANSERVOMOTORMODULEV=V=Axis=…..?WorkbooktaskET15MOTORCANSERVOMOTORCONTROL___NEXTMOVESERVONODEMOTORHOMEENCODERCANSERVOMOTORCONTROLCANbusPSU2CameraXCameraYPrintCarriageCANSERVOMOTORMODULE48VDCNEXTMOVESERVOMOTORHOMEENCODERNEXTMOVESERVONODEMOTORHOMEENCODERCANSERVOMOTORCONTROLCANbusPSU2RisingTable48VDCNEXTMOVESERVOMOTORHOMEENCODERSENSORHOMINGSEQUENCEControl(I/ONodeorNMI/Fcard)SENSORHOMINGSEQUENCEControl(SENSORControl(I/ONodeorNMI/Fcard)HOMINGSEQUENCESENSORControl(I/ONodeorNMSENSORControl(I/ONodeorNMI/Fcard)HOMINGSEQUENCESENSORControl(I/ONodeorNMSENSORControl(I/ONodeorNMI/Fcard)HOMINGSEQUENCESENSORControl(I/ONodeorNMSENSORControl(I/ONodeorNMI/Fcard)HOMINGSEQUENCEHomevanestopsjustoutsidesensorformostmotoraxis…SENSORControl(I/ONodeorNMSENSORControl(I/ONodeorNMI/Fcard)HOMINGSEQUENCE(RisingTableonly)TheRisingTablehomevaneonlyreturnstosensorandstaysthere.WorkbooktaskET16SENSORControl(I/ONodeorNMThesimplestwaytorecoverfromanyWINDOWSorsoftwarerelatedfaultsistocarryoutacompletere-installationofthesoftware.ThisiscarriedoutusingtheDEKsoftwareCD_ROM.Importantto“BackUp”ConfigandProductfilesSOFTWARERECOVERYThesimplestwaytorecoverfrSOFTWAREINSTALLATIONThe“software”consistsof:theappropriatesystemdiskforthePCaDEKsoftwarediskafloppydiskcontainingthelateststdfeatfile,themachinekeyandanyspecifickeysforthemachineSOFTWAREINSTALLATIONThe“softMaintenanceSettingsandCalibrationsMaintenanceSettingsandCalibrBACKUPCRITICALFILESCopycriticalmachinefilesfromtheE:\driveWorkbooktaskSC1BACKUPCRITICALFILESCopycritMACHINESETUPMENUSIdentifytheparameterswithintheMachinesettingsmenusI.e.TransportmodeForeignmachineinterfaceToolingtypeetc.WorkbooktaskSC2MACHINESETUPMENUSIdentifythHOMEPOSITIONSCheckthehomepositionsinyourworkbookAdjustifrequiredandrecordthedetailsinyourworkbookFollowinstructionsinTechnicalReferenceManualWorkbooktaskSC3HOMEPOSITIONSCheckthehomepInspectboardclampsfordamage&replace...BOARDCLAMPSWorkbooktaskSC4InspectboardclampsfordamagTransferrail“O”ringsupportBoardclampInspectbeltsfortension,damage&wear...CONVEYORBELTSWorkbooktaskSC5Transferrail“O”ringsupportBRAILTOTABLEHEIGHTRailtotableheightCheckAdjustifrequiredFollowinstructionsinTechnicalReferenceManualWorkbooktaskSC6RAILTOTABLEHEIGHTRailtotaVisionHeightSetindiagnosticsSavedtoconfigurationfile(config.cfg)Risingtablepositiontoallowcameratocaptureboardfiducials...HomepositionVisionheightCALIBRATIONSWorkbooktaskSC7VisionHeightHomepositionVisiBoardstopXoffsetcalibration.CarriedoutindiagnosticsEnteredinSetPrefersSavedtoconfigurationfile(config.cfg)CarriedoutwhenacameraisreplacedDistancemeasuredfromcentreofopticstoboardstopassembly...CALIBRATIONSWorkbooktaskSC8BoardstopXoffsetCALIBRATIONReferenceprintheightHomepositionPrintheightSetindiagnosticsSavedtoconfigurationfile(config.cfg)Risingtablepositiontoplaceboardincontactwithstencilforprinting.Note:Setwithoutboard,thenwhenprinting,boardthicknessistakenintoaccount….CALIBRATIONSWorkbooktaskSC9ReferenceprintheightHomeposCameraReferenceSetindiagnosticsSavedtoconfigurationfile(config.cfg)Pointfromwhichallcamerapositionsaremeasured...CALIBRATIONSWorkbooktaskSC10CameraReferenceCALIBRATIONSWoOffsetcalibration2mm2mmVisioncalibrationVision&OffsetCalib.CarriedoutinMaintenance/CalibrateVisionSavedtoconfigurationfile(config.cfg)Calculatesscalingfactor,centreofrotationofstencil,fiducialcaptureand‘x’and‘y’offsetsofcamerasystem...CALIBRATIONSOffsetcalibration2mm2mmVisionPOSITION1VisionsystemlocatesandRemembersposition1InxandyVISIONCALIBRATIONPOSITION1Visionsystemlocate2mmPOSITION2VisionsystemlocatesandRemembersposition2InxandyVISIONCALIBRATION2mmPOSITION2VisionsystemlocPOSITION32mmVisionsystemlocatesandRemembersposition3InxandyVISIONCALIBRATIONPOSITION32mmVisionsystemlocThenumberofpixelsmovedThesizeofapixelinvideounitsThemovementinywhenxismovedThemovementinxwhenyismovedThesizeofthegraphicto