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AtomicLayerDeposition(ALD)SyntheticChemistryofMaterialsAtomicLayerDepositionSynthetOutlineOutline1.IntroductiontoALD2.Classicalmodels:ALDofAl2O33.ALDandCVD4.ApplicationsofALD(1)Coatingsonhighaspectratiostructures(2)CoatingsonNanoparticles(3)CombinationofCNT(4)PlasmaALD5.ExpectationsandchallengeinALDOutlineOutline1.Introductiont2.Classicalmodels:ALDofAl2O3TheoverallreactionforAl2O3ALD
2Al(CH3)3+3H2OAl2O3+3CH4∆H=376kcal
ThesurfacechemistryduringAl2O3ALD
(a)AlOH*+Al(CH3)3AlOAl(CH3)2*+CH4
(b)AlCH3*+H2OAlOH*+CH4
2.Classicalmodels:ALDofAlCharacters5Highrepeatabilityandexpansibility6Substrate(Large
andhighaspectratio)4Pinhole-freefilms3Conformaldeposition2Self-limiting1Atomiclevelcontrol1.IntroductiontoALDAtomiclayerdeposition(ALD)
—atomiclevelcontroloffilmdepositionCharacters5Highrepeatability3.ComparisonofALDandCVDSchematicpressureprofileduringtheALDandCVDprocessSeung-MoLeeetal.,ChemPhysChem,12,791-798(2011)3.ComparisonofALDandCVDSc3.ComparisonofALDandCVDSequentialintroductionofprecursorsSynchronousintroductionofprecursorsALDCVDBetterstepcoverageExistingshadowingeffectsAtomiclevelcontrolIcan’t3.ComparisonofALDandCVDSe12M.Knaut,etal.MicroelectronEng,107,80-83(2013)4.1CoatingsonhighaspectratiostructuresCoatingonstep-likesructures1Coatingonmulti-porestructures212M.Knaut,etal.Microelectr4.2CoatingsonnanoparticlesPSspheresselfassembledALDofTiCl4andH2OIonmillingEtching
PS
hemispheresAnnealingXuDongWangetal.,NanolettersVol.4,No.11(2004)4.2Coatingsonnanoparticles4.2CoatingsonnanoparticlesALD
Cycles→Bowl
ThicknessPSSpheres→BowlSize4.2Coatingsonnanoparticles4.3CombinationofCNTandsuper-blackcoatings4.3CombinationofCNTandsupSchematicillustrationoftheALDandCVDprocessforthesynthesisofCNTarraysSchematicrepresentationofAl2O3ALDcoatingonmonodispersedNPs.4.3CombinationofCNTandsuper-blackcoatingsKaiZhou,etal.,NanoscaleResLett,
5:1555-1560(2010)XinWang,etal.,ACSAppl.Mater.Interfaces,3:4180-4184(2011)SchematicillustrationoftheImprovedmaterialpropertiesfilmdensity,impuritycontent,electronicpropertiesDepositionatreducedsubstratetemperaturesIncreasedchoiceofprecursorsandmaterialsGoodcontrolofstoichiometryandcompositionoperatingpressure,power,exposuretime,biasingvoltageIncreasedgrowthrate4.4MeritsofPlasma-AssistedALDN.Leick,J.Vac.Sci.Technol.A29,021016(2011)MeritsImprovedmaterialpropertiesDeb.DirectplasmaALDc.RemoteplasmaALDd.Directplasmareactorwithmesha.Radical-enhancedALD4.4Plasma-AssistedALDConfigurationsAssistinganALDprocessbymeansofaplasmastep:FigVariousreactorconfigurationsforplasma-assistedALDN.Leick,J.Vac.Sci.Technol.A29,021016(2011)b.DirectplasmaALDc.RemoteStevenM.George,ChemicalReviews,110,111-131(2010)ChallengesControllingthedosagesDifferentmulti-metaldepositionDifferentoxidedopeddepositionDecomposingReasonablevaporpressureReactionisbetweentheprecursorsandthematrixesAppliedtothemassproductionLowdepositionrate100-300nm/h2.Chemicalrequirements1.Lowdepositionrate3.Complexity5.1ChallengesofALDStevenM.George,ChemicalRev
ThefutureprospectsforALDareverypromising.VariousmaterialscanbedepositedusingALDtechniques.
5.2ExpectationsofALDThefutureprospectsforAIdeasworthspreadingThankYouMerryChristmas!IdeasworthspreadingThankYouAtomicLayerDeposition(ALD)SyntheticChemistryofMaterialsAtomicLayerDepositionSynthetOutlineOutline1.IntroductiontoALD2.Classicalmodels:ALDofAl2O33.ALDandCVD4.ApplicationsofALD(1)Coatingsonhighaspectratiostructures(2)CoatingsonNanoparticles(3)CombinationofCNT(4)PlasmaALD5.ExpectationsandchallengeinALDOutlineOutline1.Introductiont2.Classicalmodels:ALDofAl2O3TheoverallreactionforAl2O3ALD
2Al(CH3)3+3H2OAl2O3+3CH4∆H=376kcal
ThesurfacechemistryduringAl2O3ALD
(a)AlOH*+Al(CH3)3AlOAl(CH3)2*+CH4
(b)AlCH3*+H2OAlOH*+CH4
2.Classicalmodels:ALDofAlCharacters5Highrepeatabilityandexpansibility6Substrate(Large
andhighaspectratio)4Pinhole-freefilms3Conformaldeposition2Self-limiting1Atomiclevelcontrol1.IntroductiontoALDAtomiclayerdeposition(ALD)
—atomiclevelcontroloffilmdepositionCharacters5Highrepeatability3.ComparisonofALDandCVDSchematicpressureprofileduringtheALDandCVDprocessSeung-MoLeeetal.,ChemPhysChem,12,791-798(2011)3.ComparisonofALDandCVDSc3.ComparisonofALDandCVDSequentialintroductionofprecursorsSynchronousintroductionofprecursorsALDCVDBetterstepcoverageExistingshadowingeffectsAtomiclevelcontrolIcan’t3.ComparisonofALDandCVDSe12M.Knaut,etal.MicroelectronEng,107,80-83(2013)4.1CoatingsonhighaspectratiostructuresCoatingonstep-likesructures1Coatingonmulti-porestructures212M.Knaut,etal.Microelectr4.2CoatingsonnanoparticlesPSspheresselfassembledALDofTiCl4andH2OIonmillingEtching
PS
hemispheresAnnealingXuDongWangetal.,NanolettersVol.4,No.11(2004)4.2Coatingsonnanoparticles4.2CoatingsonnanoparticlesALD
Cycles→Bowl
ThicknessPSSpheres→BowlSize4.2Coatingsonnanoparticles4.3CombinationofCNTandsuper-blackcoatings4.3CombinationofCNTandsupSchematicillustrationoftheALDandCVDprocessforthesynthesisofCNTarraysSchematicrepresentationofAl2O3ALDcoatingonmonodispersedNPs.4.3CombinationofCNTandsuper-blackcoatingsKaiZhou,etal.,NanoscaleResLett,
5:1555-1560(2010)XinWang,etal.,ACSAppl.Mater.Interfaces,3:4180-4184(2011)SchematicillustrationoftheImprovedmaterialpropertiesfilmdensity,impuritycontent,electronicpropertiesDepositionatreducedsubstratetemperaturesIncreasedchoiceofprecursorsandmaterialsGoodcontrolofstoichiometryandcompositionoperatingpressure,power,exposuretime,biasingvoltageIncreasedgrowthrate4.4MeritsofPlasma-AssistedALDN.Leick,J.Vac.Sci.Technol.A29,021016(2011)MeritsImprovedmaterialpropertiesDeb.DirectplasmaALDc.RemoteplasmaALDd.Directplasmareactorwithmesha.Radical-enhancedALD4.4Plasma-AssistedALDConfigurationsAssistinganALDprocessbymeansofaplasmastep:FigVariousreactorconfigurations
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