系统组成及硬件介绍第一天下午

工业自动控制系统课程--AC800M

控制系统工程师：课程代码：pf_1_yf市场定位相对于其它公司的产品S7-400

系列Schneider

Quantum

系列AB

Control

Logix

系列ABB

Original“Unpublicized”

Migration

Strategy$$$Hartmann

&

BraunContronic

SBaileyInfi

90

/

Net

90&

PorterDCI

System

6ASEAMASTERTaylorMod

300Hartmann

&

BraunDigimatikAll

ActiveAlfa

LavalSattline199016SystemsFisher

&

PorterSymphony

6Elsag

BaileySymphonyAdvantMasterElsag

BaileyFreelanceAlfa

LavalSattlineHartmann

&

BraunContronic

SAdvantModKent

TaylorObsoleteFisher

&

PorterSymphony

6Elsag

BaileySymphonyIndustrial

IT“B”

LineHartmann

&

BraunContronic

SAdvantMasterIndustrial

IT“A”

LineAlfa

LavalSattlineAdvantMod1

System$$20023

SystemsForced

Migration$$$$Active20005

SystemsClassicLimitedObsoleteObsoleteIndustrial

IT“B”

LineIndustrial

IT“A”

LineFutureObsoleteObsoleteObsoleteObsoleteAutomation

MarketDefinitions75%

OF

ALL

MANUFACTURING

PLANTS

ARE

AMIXTURE

OF

BOTH

PROCESS

AND

DISCRETE.BETTER

KNOWN

AS

“HYBRID

MANUFACTURING”HYBRID

MANUFACTURINGFACTORY

AUTOMATION PROCESS

AUTOMATIONMixture

ofDCS

andPLCDCSPLCogFunctionalityBinary/SequentialAdvancedSizepoints101000001

00010000100PLCDCSSystem

and

Products

MarketsPrice

USD010000

0001000001

000000100001001

000Size

Tags10000100000DCS100000

100000 10000010000 10000

10000Pri1ce000

Pri1ce000

Pri1ce000USD

USD

USD100

100

1000

1

100010

000100

000

0

1

100010

000100

0000

Size

0

100100010

000

0

Size0

Tags

0

Size

0

Tags

I/OHMI

Controllers

I/OCompact

Products

800FunctionalAreasDevice

Management

Control

and

I/O

Engineering

OperationsCore

SystemHardwareApplications

SafetyProduction

Management

Information

Management

Asset

OptimizationABBIndustrialIT

System800xA

的系统结构Plant

Network

/

IntranetClient/server

NetworkThird

partyapplicationserverWorkplacesEnterprise

OptimizationSuiteMobileOperatorCoEngineeringWorkplaceThird

partycontrollers,servers

etcSerial,

OPor

fieldbusAC

800M

FamilyS900I/O

FamilyS800

I/O

FamilyCompact

ProductsTProfibus

上的I/OModuleBus

上的本地

I/OProfibus

上的传动器ModuleBus上的传动器Process

Panel过程面板AC

800M智能开关装置本地I/O

上的传动本地I/OControl

BuilderProcess

PortalPLC

Connect任何符合

OPC

的客户端第I/O

及PLC/Device以太网Control

Network3:rd

partyPLC/DeviceSerial

ConnectionModbus,

3964R,COMLI,

ModemProfibusI/O,

传动器,仪器,第I/O

及PLC/DCSPM8568MB24

MHzPM8518MB24

MHz8MB48

MHz32MB96

MHzRedundantPM864

PM864RedundantPM861

PM861PM86016MB48

MHz

Compact

Flash

memoryAC

800M通过CPU的速度、内存、及性能进行选择for

storage

ofapplication

and

data性能强大的可编程控制器集成大容量的内存，提升CPU的性能和负载，避免由于程序量大而不能

的尴尬，节约用户成本。ABBAC800MCPUsPM851PM856PM860PM861APM864APM865RAM8M8M8M16M32M32MWORKRAM2.836M2.837M2.838M8.616M24.961M24.962MS7-400CPUsCPU412-2CPU414-2CPU414-3CPU416-2CPU416-3CPU417-4DATARAM128K256K700K1.4M2.8M10MLOADRAM256KWORKRAM128K256K700K1.4M2.8M10MAC800M硬件AC800M硬件通讯接口模件CPU

模件以太网口光纤Modulebus连接I/O和、或工具口24

V供电状态指示灯串行口lUp

toa

total

of

26portsCPUPM8xxCPUCPUBaseplateFuses

forModulebusand

CEX-busBatteryInternalExternalCPUThe

backup

time

variesdepending

on

CPUtype

and

batterytypes.CPU通讯–以太网,TCP/IP控制网络(Ethernet,TCP/IP

andMMS)Serial,PPP

and

MMSSerial,PPP

and

MMS冗余以太网每个控制器有

IP地址MMS

(Manufacturing

Message

Specification)

isa

ISO

9506

standard

protocol串行通讯控制网络

(Ethernet,TCP/IP

and

MMS)COMLI

MasterCOMLI

SlaveMODBUS

Master3964R

MasterCreate

your

ownserial

protocolAC800M

控制器有最多

25

个串行通讯口最多12

通讯接口－任意混装1Up

to12ModulesCI851

Profibus

DPCI852

Foundation

Fieldbus

H1CI853

Serial

InterfaceCI854

Profibus

DPVCI855

MB300CI856

S100

(I/O

Interface)CI857

INSUM

(Motor

Control

Center)CI858

Drivebus

interfaceCI860

Foundation

Fieldbus

HSECI862

TRIO

I/OCommunication

Interface

UnitsCommunicationInterfacesUnitDescriptionOn-linereplacementRedundancyCI851The

CI851

unit

is

the

communication

interface

for

PROFIBUSDP-V0.Only

to

use

with

S200

I/O.NoNoCI853The

CI853

is

theRS-232C

serial

communication

interface

unit.NoNoCI854The

CI854

unit

is

the

communication

interface

for

PROFIBUSDP-V1.

RedundantProfibuslines.NoNoCI854AThe

CI854A

unit

is

the

communication

interface

for

PROFIBUSDP-V1.

RedundantProfibus

lines

andredundant

interface

cards.YesYesCI855The

CI855

unit

is

the

communication

interface

for

MasterBus

300

for

the

AC800M.YesNoCI856The

CI856

is

a

communication

interface

for

the

S100

I/O

system.Up

to

five

S100

I/O

racks

can

be

connected

to

one

CI856

where

each

I/O

rack

can

hold

up

to

20

I/Oboards.YesNoCI857The

CI857

unit

is

the

communication

interface

forINSUMYesNoCI858The

CI858

unit

is

the

communication

interface

for

ABB

Drives

usingDriveBusNoNoCI860The

CI860

unit

is

the

communication

interface

for

Fieldbus

Foundation

HSEYesNoMax

12

S800

modules

perI/O

Cluster<1000mUp

to

48

Controllers

onControl

NetworkMax

12

Communicationmodules

on

CEX

busFlexible

and

scalable

in

size

and

performanceControl

Network(Ethernet

TCP/IP,

10Mbps)Max

12

S800

modules

onElectrical

ModulebusMax

24

S800

modules

perremote

I/O

stationRemote

S800

I/OviaPROFIBUS

DP/V1OpticalModuleBusI/O

ClusterMax

7

S800

I/OClustersNote:

See

AC

800M

Controller

Hardware

User

Manual

for

details

about

supported

combinationsAC

800M-I/O

接口本地I/O通过

Profibus

IOS900S800S800S200第3方I/Os本地I/O

on

Modulebus12

Modules

per

cluster

–

8

Clusters

=

96Modules12345678TB820TB840

（冗余）Electrical光纤最多7簇，簇间距离15m（塑料）最大200m（HCS石英硅光纤）最大7x200m=

1400m第1块模件至最后一块模件Optical

media

converter

TB825

cont.S800

I/ONewsPM8xxTB825I/OI/OTB820TB825TB825I/OI/OTB820TB825I/OI/OTB820System(ring)Field(~1000m)SystemSOE时间I/OsControllersHMI~1

sec

accuracy~5-10ms

accuracy~1ms

accuracyModulesDI830DI831DI885HMI/PLCDCS解决方案类型IO

on

PROFIBUS

DP

or

DPV1Up

to

5

PROFIBUS

segmentsUp

to

32

stations

per

segmentUp

to

24

modules

perstationsUp

to

384

DI/DO

and

192AI/AO

per

stationCI851

(DP)CI854for

冗余电缆(DPV1)CI830,CI801CI840

for

冗站(DPV1)S800I/O

的设计标准现场总线通讯接口(FCI)PROFIBUS,支持冗余提供维修电源供电接口功能可分配给I/O

模块供电I/O

模块全范围的信号类型包括AI,

AO,

DI,

DO,Temp,Pulse,Freq,HART,IS

interface,SOE带电插拔功能冗余功能高完整性功能终端单元两线的紧凑型设计三线的扩展型设计,同时含保险通过机械锁定键与I/O模块锁定I/O

及终端单元类型I/O模块和终端单元可根据需要灵活地混合安装如果不需要带电插拔功能，可以选用集成设计的S800

L模块不同模块可灵活的进行混合安装，满足用户所需模块类型包括

IS（

）模件空MTU可以装在

S800

I/O

站上可以用于今后

模件扩展。Modulbus可使用扩展电缆进行扩展可进行水平和垂直混合安装I/O

站（Cluster）之间通过光纤进行扩展轻松自如组建I/O站AI8108

chog

InputCurrent

Source,

0(4)-20mA,

0-10V,

12

bits,Accuracy

0.1%,

Isolation:

1

group

of

8AI8254

chog

InputGalvanic

isolated

bipolarAI8204

chog

Input-20-+20mA,

-10-+10V,

-5-+5V,

14

bits,Accuracy

0.1%,

Isolation:

1

group

of

4AI8308

chRTD

Input100

ohm

Pt,

Ni,

Cu,

120

ohm

Ni,0-400

ohm

resistor,

15

bits,

Accuracy

0.1%AI8358

ch(7+1

coldjunct)Thermocouple

InputType

B,

C,

E,

J,

K,

N,

R,

S,

T,

+/-75mV,14

bits,

Accuracy

0.1%AI8908

choginput

with

integrated

Intrinsic

safe

interface0(4)-20mA,

12

bits,Accuracy

0.1%,

Isolation:

1

group

of

8AI8938

chTC/RTD

inputs

with

IS

interfaceAI8958

choginput

with

integrated

Intrinsic

safe

interface0(4)-20mA,

12

bits,

HARTAccuracy

0.1%,

Isolation:

1

group

of

8模拟输入S800

I/O模件AO8108chog

Output0(4)-20mA,

14

bits,Accuracy

0.1%,

Isolation:

1

group

of

8AO8204chIsolated og

Output-20-+20mA,

-10-+10V,

-5-+5V,

12

bits,Accuracy

0.1%,

Isolation:

IndividualAO8908chogOutput

with

integrated

Intrinsic

safe

interfac0(4)-20mA,

12

bits,Accuracy

0.1%,

Isolation:

1

group

of

8AO8958chog

Output

with

integrated

Intrinsic

safe

interfac0(4)-20mA,

12

bits,

HARTAccuracy

0.1%,

Isolation:

1

group

of

8模拟输出S800

I/O模件DI81016

chBinary

Input24

VDC,

Insulation:

2

groups

of

8DI81116

chBinary

Input48

VDC,

Insulation:

2

groups

of

8DI81416

chBinary

Input

(current

source)24

VDC,

Insulation:

2

groups

of

8DI8208chBinary

Input110

VDC

/

120

VAC,

Insulation:

IndividualDI8218chBinary

Input220

VDC

/

230

VAC,

Insulation:

IndividualDI8258chBinary

Input,

SOE125VDCDI83016

chBinary

Input,

SOE24

VDC,

Insulation:

2

groups

of

8DI83116

chBinary

Input,

SOE48

VDC,

Insulation:

2

groups

of

8DI8858chBinary

Input,

SOE24/48

VDC,

Channel

supervision

and

sensor

powerDI8908chBinary

Input

With

integrated

Intrinsic

Safe

barrierNamur

or

contact,

Insulation:

per

channel数字输入S800

I/O模件DO81016

chBinary

Output

(transistor

source)24

VDC,

0.5

A,

Isulation:

2

groups

of

8DO81416

chBinary

Output

(transistor

sink)24

VDC,

0.5

A,

Isulation:

2

groups

of

8DO8158

chBinary

Output

(transistor

source)24

VDC,

2

A,

Isulation:

2

groups

of

4DO8208

chBinary

Output

(Relay

N.O)5-250

V

AC/DC,

3A,

Isulation:

IndividualDO8218

chBinary

Output

(Relay

N.C)5-250

V

AC/DC,

3A,

Isulation:

IndividualDO8904

chBinary

Output

with

integratred

Intrinsic

safe

interface12

VDC,

40

mA,

Isulation:

IndividualDP8202

chPulse

counter

0,25

Hz.....1,5

MHz5/24

VDC,

Insulation:

Individual数字输出与计数器S800

I/O模件CI840PROFIBUSDPV1

up

to

12

Mbit/s,

D-

sub

9connection24

VDC,

Extended

diagnosisAI8438chTCInputsAI8458chog

Inputwith

HART0(4)-

20

mA,

0(1)-

5

V,

Isolation:

1

group

of

8,Extended

diagnosisAO8458chog

Outputwith

HART4

-

20

mA,Isolation:

1

group

of

8,

ExtendeddiagnosisDI84016

chBinary

Input,

current

sinking24

VDC,

Isolation:

1

group

of

16,

Extendeddiagnosis,

SOEDO84016

chBinary

Output,

current

sourcing24

VDC,

0.5

A,

Isolation:

1

group

of

16,

ExtendeddiagnosisDP8408chPulse/Freq

inputs,Also

useful

fornon-redundant

applications冗余S800

I/OS800

I/O模件AI8018

chog

InputCurrent

Source,

0(4)-20mA,

0-10V,

12

bits,Accuracy

0.2%,

Isulation:

1

group

of

8AO8018

chog

Output0(4)-20mA,

12

bits,Accuracy

0.2%,

Isulation:

1

group

of

8DI80116

chBinary

Input24

VDC,

Isolation:

1

group

of

16DI8028

chBinary

Input110

VDC/

120VAC,

Isolation:

1

group

of

8DI8038

chBinary

Input220

VDC/

230VAC,

Isolation:

1

group

of

8DO80116

chBinary

output24

VDC,

0.5

A,

Isolation:

1

group

of

16DO8028

chBinary

outputRelay

N.O.,

24-230

VAC,

2

AS800L

模件S800

I/O模件全级别冗余冗余方案RCU

Link110/220V24V冗余CPUs冗余I/Os冗余控制网络冗余Profibus

线路冗余供电冗余Modulebus

从站冗余Profibius

从站AC

800MCPU冗余冗余组态简单、方便高效的工程组态对工程师开放CPU之间没有额外的同步，大大节约宝贵时间配置简单，以更少的组态时间，获得更高的性能通过几次点击即可完成冗余组态单击完成CPU冗余配置单击完成控制网络冗余配置单击完成从站冗余配置单击完成I/O冗余配置对HMI开放对于HMI

而言，冗余的CPU只需作为单CPU处理减少调试时间冗余功能均通过出厂调试AC

800M

CPU

冗余硬件故障发生自动切换系统操作不会中断数据无丢失切换期间I/O无重复输出.切换时间少于

10

ms通讯模块能连接到冗余的任一CPU上可用性PROFIBUS-DP/V1冗余连接线（可选项）冗余连接电缆TK

851CEX

Bus延长电缆TK850#2双PROFIBUSor

FF

HSE主站冗余的通讯主站和CEX

总线可用性CEX总线连接模块,

BC810双CEX

总线CEX

总线分别在两个独立的节点通过冗余的通讯接口改善了系统的性能双通讯主站分别安装在独立的CEX

总线节点.支持模块：CI854A,

PROFIBUS

DP/V1CI860,

FF

HSE#1PROFIBUS-DP/V1

or

FF-HSE主站冗余(可选连接线冗余只应用于

PROFIBUS)总费用传统冗余解决方案AC800M冗余方案节省费用!高性价比的冗余方案系统选型CPU选型PM8568MB24

MHzPM8608MB48

MHzPM86116MB48

MHzPM861PM864通过内存、频率来进行选择冗余CPUPM8518MB24

MHzPM86432MB96

MHz适用于小型系统，Modulbus最大支持24块I/O模块（12个传动单元），CEX总线只能扩展一个通讯模块；只有一个标准以太网口有效适用于大、中、小型系统，

Modulbus最大支持96块I/O模块（84个传动单元），CEX总线扩展12个通讯模块适用于中、大型且对安全性要求较高的系统，Different

ProcessorUnitsCPUUnitDescriptionOn-linereplacementRedundancyPM86048

MHz

8

Mbytes

RAM

2

Ethernet

ports,

1

SerialPort

and

1

toolport.Electrical

and

Optical

ModuleBus

for

S800

I/ONoNoPM85648

MHz

8

Mbytes

RAM2

Ethernet

ports,

1

Serial

Port

and

1

toolport.

Electrical

and

OpticalModuleBus

for

S800

I/O.

Application

speed

is

half

of

PM860.NoNoPM85148

MHz

8

Mbytes

RAM

1

Ethernet

port,

1

SerialPort

and

1

toolport.Electrical

and

Optical

ModuleBus

for

S800

I/O

(only

onecluster).Application

speed

is

half

ofPM860.NoNoPM861singular

or

redundant.

48

Mhz

16

MbytesRAM

2

Ethernet

ports,

1SerialPort

and

1

tool

port.

Electrical

and

Optical

ModuleBus

for

S800

I/OYesYesPM861ASame

as

PM861

but

can

use

redundant

communicationunit

CI854AandBC810.YesYesPM864singular

or

redundant.

96

Mhz

32

MbytesRAM

2

Ethernet

ports,

1SerialPort

and

1

tool

port.

Electrical

and

Optical

ModuleBus

for

S800

I/O.PM864

is

50%

faster

than

PM861

in

executing

an

application.YesYesPM864ASame

as

PM864

but

can

use

redundant

communicationunit

CI854AandBC810.YesYesPM865

(PA/HI)singular

or

redundant.

96

Mhz

32

MbytesRAM

2

Ethernet

ports,

1SerialPort

and

1

tool

port.

Electrical

and

Optical

ModuleBus

for

S800

I/O.Supports

S800

high

integrity.NoYes系统架构-小型系统（参考）工程师站/操作员站Compact

Control

Builder

MOPC

Server

for

AC800M上位Control

networkAC800M本地I/O本地I/O传动单元光纤Modulebus系统架构-中型系统（参考）工程师站/操作员站Compact

Control

Builder

MOPCServer

for

AC800M第

上位Control

network操作员站OPCServer

for

AC800M第 上位NDBU……光纤ModulebusDrivebusProfibus系统架构-大型系统（System

800xA）Plant

Network

/

IntranetClient/server

NetworkThird

partyapplicationserverWorkplacesEnterprise

OptimizationSuiteMobileOperatorConnectivityServerControl

NetworkRedundantEngineeringWorkplaceApplicationServerAspectServerThird

partycontrollers,servers

etcSerial,

OPCor

fieldbusFieldBusFieldBusAC

800M

HIAC

800MAC

800M强大的传动支持配合ABB

传动的最佳选择PM8xx光纤

Modulebus,PROFIBUS

DP

or

DriveBus用于AC

800M和传动之间的通讯连接在Modulebus

和DriveBus采用

DDCS协议功能模块网络类型