FQC-中英文出货检验指南

文件名称TITLE:文件编号REF.:1.0Purpose:

FQC检查指示版本-修订文件状态ISS.–REV.DOC.STATUSFQCInspectInstructions05-1页号QCI006PAGE1OF9目的:Thisdocumentportrayspecifiedcriteriarelatingtothefinished-goodqualitycontrolinspectionoperations.此文件介定保证成品品质的检查活动。2.0Scope:范围:Thisdocumentjustifyforalloutgoingshipmentandtest,includingfinished-goodE-TestandVisualinspection.此文件适合用于所有出货检查和测试,包括确定成品品质的电气测试和目视检查。3.0Applicabledocument:适用文件QAP01:DisqualifiedProductControlPlan.不合格品控制程序QAP07:FinalAuditoperationalprocedure最后稽查运作程序QAP12:Quality/EnvironmentalRecordControlPlan.品质/环境记录控制程序QAI010:Pre-ProductionToolingApprovalInstruction.生产前工具审批指示AQI092:Quality/EnvironmentalRecordList.品质/环境记录一览表QAI006:FinalAuditControlOperationInstruction.最后稽查工作指示QAI011:KCBL(China)workmanshipstandardKCBL(CHINA)工艺标准Onlytheabovementionedlatestversionisaffectiveinreferring.上述文件的有效版本适用。4.0Equipments:设备/工具1、E-TESTER电气测试机。2、3xPrismMagnifier三倍放大镜。QAI107-1/02-1文件名称FQC检查指示TITLE:FQCInspectInstructions文件编号REF.:QCI0065.0Abbreviation:简称1、PrintedCircuitBoard—PCB印刷线路版2、E-TESTER—E-T电气测试3、ManufactureEngineeringDepartment—ME制作工程部4、ManufacturingInstruction—MI制作指示5、QualityAssuranceDepartment—QA品质保证部6、MaterialReviewBoard—MRB物料复查小组7、FinalAuditsectionofQA—QA最后稽查小组8、UAI? 勉强接受6.0FQCInspectionSteps(IncludingE-Test,ReworkDept)。FQC检板步骤（包括 E/T、修理组）:

版本-修订 文件状态ISS. –REV. DOC.STATUS05-1页号PAGE2OF96.1Preparation：BoardsafterPunchingorroutingmustberinsedtoeliminatepowder,andbesegregatedbysuitablesizecard-boardpaper.板的准备：啤或锣后的板按最后工序操作指引过洗板机以除板粉，并在板与板之间用合适的纸皮隔开。6.2E-Test电气测试：洗板后的板要进行电气测试，以便发现线路的开路与短路。所有P/R的测试条件必须符合 MEI027规定，除非有工程更改或其它新要求。所有FIXTURE由技术员管理，更换或取放时必须知会技术员确认无误时方可。每次转FIXTURE时组长、技术员必须检查夹具编号与要求是否完全一致。colormarker.(ShiftAstampsT1,T2,T3,⋯ShiftBstampsE1,E2,E3,⋯Forboardsbeforesoldermaskingdraws“O”onunitsidewithmarkerafterqualified.)Forsoldermaskedboardwithenoughquantity,FAtechnicianorQAI107-1/02-1文件名称TITLE:文件编号REF.:

FQC检查指示FQCInspectInstructionsQCI006

版本-修订 文件状态ISS. –REV. DOC.STATUS05-1页号PAGE3OF9Inspectorwouldconductrandominspection.Rejection,returnfor100%E-Test,otherwisegoaheadofforFQAVisualinspection.所有过E－TEST检查合格的板应由QC操作员盖E－TEST印章于指定位置或用色笔划板边（A班盖T1、T2、T3⋯⋯、B班盖E1、E2、E3⋯⋯、铜板测试则在板单元边用箱头笔打“O”表示）来表示测试合格，绿油板够一定数量后由FA技术员或稽查员抽查合格后，再入FQC目视检查，如不合格须重新100％过E－TEST。若测试板出现开路或短路时，操作员根据电脑上打出的点数贴在该板上，然后转修理组修理。所有待测试、合格板、问题板必须用不同颜色的胶盆装，使其状态分明。 “TestDeviceRecord ”andsignaftereveryLot ’stestcompleted.RandomiresultmustalsoberecordedandsignbyFAinspectors.测试后操作员要求在“试机记录”上记录所有测试板及每批测试结果并签名，经 FA抽测后同样也要在记录上记上抽样数量及结果，并签名作实。6.3VisualInspections.目视检查：所有经电测试合格之板都必须进行 FQC目视检查。所有检查员在检板时应根据不同 P/R而参照相关的白咭、客户标准或 QAI011等标准来判断接受或拒收，同时做好检查记录。BeforeFAinspectiontakeplace,boardsmustbequalifiedforBow&Twisttest.目视合格的板要用色线划板边代表各自检查员检查板代号后再进行拣板曲， 板曲合格后方可交由 FA抽查。QAI107-1/02-1文件名称TITLE:文件编号REF.:

FQC检查指示FQCInspectInstructionsQCI006

版本-修订 文件状态ISS. –REV. DOC.STATUS05-1页号PAGE4OF9所有不合格板(包括测试)退给修理组修理，修理员对被修理之板应根据相关标准来判断是否可修理，如可修理，修理后给E-TEST测试PASS后再给FQC检查，而不能修理的则集中在胶盆内由修理组主管向 MRB小组提出报废决定。所有检查报告上都必须由组长或管工审核。FA抽查不合格时，会全批退回给 FQC作100％返检，合格后管工或组长在最后稽查报告上填写相应的备注并签名作实，再连板给 FA翻抽直到合格为止。6.4ForFQCincomingandoutgoingLotcontrolboards,etchedmarkorimpressionmarkmustbesameasshownonLotcard.Nootherwiseallowed.对于LOT控制之板FQC按板内蚀字或植字、印字之 LOTNO与LOT卡之LOT NO相同运行。6.5AllinspectorsandRepairUnitTracers ’codenumberareissuedbyhe/shesupervisorinformofmemo.所有检板员及修理组的铜板追线员之代号均由各相关管工以通告形式发出。7.0Records.记录：E–TestRecord.电测试记录.FinalQualityControlRecord.最后质量检查记录Theabovementionedrecordsstatisticsarefinalizebycomputer,andstoreaccording “Quality/EnvironmentControlProcedures ”(QAP12)instructed.PleaserefertoQAI092forstoreupperiod.上述记录由电脑统一计算总结，按“品质/环境记录控制程序”保存（QAP12），储存时间参照QAI092，其余品质/环境记录匀由车间内自行保存。8.0InstructionContents检板指示内容：QAI107-1/02-1文件名称TITLE:文件编号

FQC检查指示版本-修订文件状态ISS.–REV.DOC.STATUSFQCInspectInstructions05-1页号REF.:QCI006PAGE5OF9ProcessEquip/DeviceInsp.Scope工序仪器/设备检查范围FQC1.E-TestDevice1.E-Tesst电子测试机电测试2.PlugGauge2.Bowand针规TwistTest3.10x,3xprism板曲测量magnifier.3.VisualInsp.十倍镜/三倍镜外观检查9.0MarkingsStatusInstructions.QAI107-1/02-1

MajorDefectandRepresentingCodeNo.主 要 缺 陷 及 代 码Open.(002)Short.(005)Isolatedconductoredgeroughness.(006)Linethin.(088)Boardyellow.(112)Oxide.(009)Snoncircuitry.(017)Underetching.(018)Mishandling.(053)SnonG/F.(019)Unsupportedhole.(020)NonconformingPTH.(021)Holewallblack.(024)Blockhole.W/Finhole.(033)HoleCopperexposed.(035)Copperinpositioningholes.(036)G/Fdull.(038)G/Fcopperexposed.(041)G/Fdamaged.(046)Au-peeloff.(050)NonconformingG/F.(054)G/Fdiscolored.(056)Boardcontamination.(060)W/Fpeeloff.(063)W/Fskipping.(064)Scratches.(065)W/Froughness.(066)NonconformingW/Fdeveloping.(254)W/FonPad.(078)W/Fsodaorresiduestrawing.Snsurfacecontaminated.(074)Copperexposed.(067)Dewetting.Greaseresidue.(076)NonconformingW/F.(087)UnclearC/M.(115)Nonconformingprofiling.(121)Nonconformingrework.(157)Copperspikes.(049)Auwhiteincolor.(201)Nonconformingcircuitry.Solderinhole.(233)Snsurfaceroughness.(236)Whiteinkroughness.(238)Fiberinhole.(242)Viaholevoid.(282)Punchmarks.(001)开路、(002)短路、(005)崩线、(006)幼线、(088)板黄、(112)氧化(009)线路上锡、(017)蚀板未净、(018)撞崩孔、(053)金手指上锡、(019)崩孔、(020)孔内无铜、(021)孔黑、(024)塞孔、(031)绿油入孔、(033)孔露铜、(035)管位有铜、(036)金手指凹痕、(038)金手指露铜、(041)金手指损坏、(046)甩金、(050)金手指不良、(054)金颜色不良、(056)板污、(060)甩绿油、(063)不过油、(064)擦花、(065)渗绿油、(066)冲唔净W/F、(254)湿绿油上PAD、(078)绿油下杂物、(068)锡面污、(074)绿油露线、(067)熔锡不良、(231)胶渍、(076)绿油不良、(087)白字不清、(115)啤板不良、(121)修理不良、(157)点露铜、(049)金白、(201)线路不良、(209)孔有锡丝、(233)锡面粗糙、(236)渗白油、(238)孔内铜丝、(242)VIA孔塞锡、(282)压伤板面文件名称TITLE:文件编号REF.:标识状态指示：

FQC检查指示版本-修订文件状态ISS.–REV.DOC.STATUSFQCInspectInstructions05-1页号QCI006PAGE6OF9ProcessStatusMarkings负责工序状态标识E-TESTBoardsareputinBluecolorbasketorselectedarea.“Waitingforinspection”于指定区域或用蓝色盆装之板“待测试”TestpassingboardsareputinYellowcolorbaskets.“Pass”过测试后用黄色盆装之板“合格板”TestpassingboardsareputinRedcolorbaskets.“Reject”过测试后用红色盆装之板“不合格板”BoardsareputinYellowcolorbasketorselectedarea“Waitingforinspection”于指定区域或用黄色盆装之板“待检查”或“待检板”FQCTestpassingboardsareputinBluecolorbasketsor“Pass”selectedarea.检查合格后于指定架上或用蓝色盆装之板“合格板”DisqualifiedboardsareputinRedcolorbaskets.“Reject”检查后不合格并用红色盆装之板“不合格板”RepairBoardsareputinRedcolorbasketorselectedarea“WaitingforTracing“待追”线”UnitwhilewaitingforRepair.“WaitingforSolderMaskrepair“.待补油”修理组修理之前于指定区域或用红色盆装之板.“Waitingforcircuitryrepair.“待补线””“WaitingforShorttest“.待烧SHORT””“WaitingforSn-Tracing.“待拖锡””“WaitingforRework.“待修”理”“WaitingforUV.”“待过UV机”“WaitingforMRB.“待”MRB”“WaitingforInspections“.待检查””“WaitingforBaking.“待局”板”“WaitingforB&Ttest.“待压板”曲”“WaitingforGluing.“待补”胶”RepairedBoardsareputinBluecolorbasketor“TracedboardswaitingforSolderMaskrepair.”selectedarea.“已追线待补油”修理之后于指定区域或用蓝色盆装之板“Tracedboardswaitingforcircuitryrepair.”“已追线待补线”TracedboardswaitingforShorttest、已追线待烧S“SolderMaskmendedboardswaitingforbaking.”“已补油待局油”“TracedboardswaitingforE-Test“.已追线待”ET”InspectedboardswaitingforE-Test、已检查待ET“Shorttestedboards“.已烧”S”“Tracingqualifiedboards”.“追线合格板”“Repairedboards“已”修理好”“ShortinspectedboardswaitingforSolderMaskrepair.“”已检SHORT待补油”QAI107-1/02-1文件名称FQC检查指示版本-修订TITLE:ISS.–REV.FQCInspectInstructions05-1文件编号页号

文件状态DOC.STATUSREF.:QCI006Process Status负责工序 状 态FQA Boardsareputonselectedareawhilewaitingforinspection.

PAGE7OF9Markings标 识“WaitingforQArandominspection.

”指定区域等待QA抽查之板.“待QA抽查”Rejectedboardsareputonselectedarea.“Reject.”于指定区域经QA检查不合格之板.“不合格板”Acceptedboardsareputonselectedarea.“Pass”于指定区域经QA检查合格之板“合格板”ProductGreencolorlabelwillbeputonpackagingboxes“PASS”AuditafterQAorCustomerAuditorQUALIFICATION.“合格板”验货经QA或客户验货员检查合格并在箱面上贴上合格标签（绿色）之板。Whitecolorlabelwillbeputonpackagingboxes“Reject.”afterQAorCustomerAuditorREJECTION.“退货板”经QA稽查或客户验货员拒收并在箱面上贴上拒收标签（白色）之板。10.0TraceRepairInspectionsandTractabilityCodeforRepairUnit.修理组补线板检验和追溯标记追踪：Eachworkershallputhe/shecode:A,C,D.onunitsETposition.单元上于ET窗盖上相应各补线员代号： A、C、D。QAI107-1/02-1文件名称TITLE:文件编号REF.:

FQC检查指示版本-修订文件状态ISS.–REV.DOC.STATUSFQCInspectInstructions05-1页号QCI006PAGE8OF9出货前成品检查流程图OutgoingProductInspectionFlowChartREJPASSE-Test电子测试好板PASSREJImpermissibleBRepairUnit不能修理MRBQARandomInspectB修理组QA抽测REJPASS好板PASSQCInspectionBRepairUnitQC板面检查BeyondrepairingB修理组超标不能修REJPASSQAInspectionQA板面抽查PASSQAProduct-EngineeringMeasurementQA工程测量REJ PASSQCReworkQC检修工程PASSDeionLine ENTEK过离子拉Packaging Packagi