PCB在线水清洗机课件

Establishedin1952/公司成立于1952年InlineAqueousCleaners/在线水清洗机BatchAqueousCleaners/离线水清洗机WaveSolderingmachines/波峰焊锡机InlineAquesousCleanersAboutTDC:/关于TDCBatchAquesousCleanersWavesolderfromDEKTECEstablishedin1952/公司成立于1952年1CompleteDemonstrationFacility/美国制造工厂与展示厅ApplicationsLabforSolderingandCleaning/提供各种焊接或清洗方案的实验Customengineeringandmanufacturing/滿足客户定制化的设计与制造ServiceCenter/服务中心GlobalSales&ServiceLocations全球销售与服务区域AsiaEuropeMexicoCompleteDemonstrationFacilit2ManufacturingFacility:TechnicalDeviceshasa300,000sq.ft.manufacturingplantequippedwithaThermwoodRouterandFadalMachiningCenter制造条件:TDC拥有30万平方英尺的工厂面积,配有顶级的ThermwoodRouter及Fadal加工中心.ManufacturingFacility:Techni3IndustryPartnerships/合作伙伴Workingtogethertomeetourcustomersneeds…ResearchCenters研究中心SolderSuppliers锡料供应商CooksonElectronicsASSEMBLYMATERIALSAlphaMetalsINDIUMCORPORATIONTechnologyAssociations技术合作协会MetallicResourcesIndustryPartnerships/合作伙伴Rese4TechnicalDevices’Customers/TDC部份荣誉客户TechnicalDevices’Customers/T5离线清洗机Nu/CleanAquaBatchJR离线清洗机Nu/CleanAquaBatchJR离线清洗机Nu/CleanAquaBatchXL离线清洗机离线清洗机离线清洗机6清洗机水流原理TheFluidFlowTheory清洗机水流原理7PhysicalPropertiesoftheCleaningAgent/清洗介质的物理性能SurfaceTension表面张力Density密度Viscosity粘度HigherEnergyFluidDelivery高效能流体传输FlowRate流动量ImpactVelocity冲击速率EnergyDeliveredisDependentontheFollowingEquationforKineticEnergy:动能公式KineticEnergy@Surface=mV²@theSurfaceFluidFlowTheory:流体原理

CleaningSmallGapsIsBasedonTheFollowingProperties微小间隙清洗基于以下属性:PhysicalPropertiesoftheCle8离线清洗流程离线清洗流程9ChemistryWaterWasteChemicalWash:FillStageWaterispumpedintothesystemfromfacilitiessource.Atthesametimechemistryismetered(0-30%)infromthesemi-aqueouschemistrycontainerhousedinthelowercompartment.补液:DI水被泵到槽内,同时一定比例的化学清洗剂也添加到槽内111ChemicalWash:RunStageThemixedchemistryispumpedthroughthespraywandsuntiltherecipedefinedwashtemperatureismet.Atwhichpoint,thecycletimeisstarted.运行:混合好的DI水与溶剂在温度达到设定值后被泵观察家清洗槽,并开始清洗.22ChemicalWash:DrainStageThespentwashsolutionispumpedintothefacilitywastethroughapumpassisteddrainport.排液:把清洗完的清洗液排出33Rinse

AidDefoamerDryerTDCAquaBatchSeries:

AquaBatchJRProcessDiagram:ChemicalWashJR离线溶剂清洗ChemistryWaterWaste1112233Rins10TDCAquaBatchSeries:

AquaBatchXLProcessDiagram:ChemicalWashXL离线溶剂清洗HeatedHoldingTankRinse

AidDefoamerWaterWasteDryerChemicalWash:FillStageThechemistryispumpedintotheprocesschamberfromthechemicalholdingtanklocatedinthelowercompartment.补液:溶剂被从下方的容积槽内泵到清洗槽11ChemicalWash:RunStageThemixedchemistryispumpedthroughthespraywandsuntiltherecipedefinedwashtemperatureismet.Atwhichpoint,thecycletimeisstarted.运行:温度到达后开始清洗22ChemicalWash:DrainStageThespentwashsolutionispumpedbackintotheSumpTanklocatedinthelowercompartmentofthemachine.排液:清洗后的溶剂排到下方的槽内33TDCAquaBatchSeries:

AquaBat11TDCAquaBatchSeries:

AquaBatchJR/XLProcessDiagram:AquaWashJR/XL离线溶剂清洗:冲洗Rinse

AidDryerDefoamerChemistryWaterWaste1231TDCAquaBatchSeries:

AquaBat12TDCAquaBatchSeries:

AquaBatchJR/XLProcessDiagram:RINSEJR/XL离线溶剂清洗:漂洗Rinse

AidDryerChemistryWaterWaste123Defoamer1TDCAquaBatchSeries:

AquaBat13TDCAquaBatchSeries:

AquaBatchJR/XLProcessDiagram:DryJR/XL离线溶剂清洗:烘干DryerChemistry1Rinse

AidDefoamerWaterWasteTDCAquaBatchSeries:

AquaBat14TDCAquaBatchSeries:

FacilitiesPreparationOptions:IncomingWater外部配置选项:进水WaterWaterWaterIACHeaterRinseAidDryerChemistryDefoamerWASHTAPRINSEIACWaterTAPIncomingWaterConfiguration2:Thewashwater(“HOT”)isroutedthroughanexternalIACcolumnandthanthroughawaterheater.Thiswillincreasetheinitialtemperatureofthewashfluid,providingshortercycletimes.Therinsewater(“PURE”)isroutedsolelythroughanIACinordertomaintainhighresistancevalue.RINSEIncomingWaterConfiguration3:Thewashwater(“HOT”)andrinsewater(“PURE”)isroutedthroughanIACandfollowedbyawaterheater.Thismodelwillprovidetheshortestcycletimeandwillinsurehighresistancereadingsthroughoutthecycle.IncomingWaterConfiguration1:ItispossibletomeetIPCspecificationswithouttheuseofDIwaterthroughthecleaningprocess.Thisstronglydependsontheconditionofthefacilitywater.TDCAquaBatchSeries:

Faciliti15TDCAquaBatchSeries:

FacilitiesPreparationOptions:outgoingwastetreatment外部配置选项:排水EvaporatorWasteP.F.Rinse

AidDryerChemistryDefoamerWASTEWasteCarbonWASTEOutgoingWasteConfiguration1:NoTreatmentInmostmunicipalitiesitispossibletodischargethewastefromacleaningmachinedirectlyintothesewersystem.Howeverthisvariesfromstatetostate,andinmostareasfrommunicipalitytomunicipality.Ifdischargeislimitedeitherbycorporateorstatemandatethereareoptionsavailabletotreatortoevennegatesewerdischargefromtheequipment.OutgoingWasteConfiguration2:ParticleFilter&CarbonBedThefirstoptionistotreatthewastethroughaparticlefilter(P.F.)inordertoremovesolidsfollowedbyacarbonbedtoreducethefluxcontentinthewastestream.OutgoingWasteConfiguration3:EvaporatorThethirdandfinaloptionistomovethewasteaffluenttoanevaporator.Thiswillreducethewastetoasolid,whichthanmaybedisposedofthroughwastedisposal.TDCAquaBatchSeries:

Faciliti16TDCAquaBatchSeries:

ControlInterfaceNoMoreITTroubleshooting,NomoreCrashes.

EEPROMbasedcontrolinterface,allowsforhighreliability,lowfailurerate,andallowsforsimplecosteffectivein-fieldrepair/replacement.

Simple,Straightforward,andPowerful.

ThesystemisdesignedtoprovideallofthedatapointsrequiredinamodernISO9001compliantinstitution.WithRS-232data-feedprovidingallprocessdatapoints.Furtherthereducedgraphicalclutterprovidesforeasierinterface,withlowertrainingandstaffingcosts,andmostimportantlylowerpurchaseprice.TDCAquaBatchSeries:

Control17TDCAquaBatchSeries:

ControlInterfaceRobust,WindowsBasedPlatformEasytouseoperatorinterfacePasswordcontrolledaccessAlarmpackageandAutoStart/Stopincludedinprogramming12.1”LCDTouchScreenTDCAquaBatchSeries:

Control18TDCAquaBatchSeries:

Screenshots:Mainscreen主操作界面TDCAquaBatchSeries:

Screens19TDCAquaBatchSeries:

SetPointsScreen流程设定界面TDCAquaBatchSeries:

SetPoin20TDCAquaBatchSeries:

DiagnosticsScreen诊断界面TDCAquaBatchSeries:

Diagnost21TDCAquaBatchSeries:

AlarmsScreen报警界面TDCAquaBatchSeries:

AlarmsS22TDCAquaBatchSeries:

ProcessChamber清洗槽19in.X19in.X19in.StainlessSteelProcessChamberTwo(2)StainlessSteelAdjustableBoardRacksTDCAquaBatchSeries:

Process23Establishedin1952/公司成立于1952年InlineAqueousCleaners/在线水清洗机BatchAqueousCleaners/离线水清洗机WaveSolderingmachines/波峰焊锡机InlineAquesousCleanersAboutTDC:/关于TDCBatchAquesousCleanersWavesolderfromDEKTECEstablishedin1952/公司成立于1952年24CompleteDemonstrationFacility/美国制造工厂与展示厅ApplicationsLabforSolderingandCleaning/提供各种焊接或清洗方案的实验Customengineeringandmanufacturing/滿足客户定制化的设计与制造ServiceCenter/服务中心GlobalSales&ServiceLocations全球销售与服务区域AsiaEuropeMexicoCompleteDemonstrationFacilit25ManufacturingFacility:TechnicalDeviceshasa300,000sq.ft.manufacturingplantequippedwithaThermwoodRouterandFadalMachiningCenter制造条件:TDC拥有30万平方英尺的工厂面积,配有顶级的ThermwoodRouter及Fadal加工中心.ManufacturingFacility:Techni26IndustryPartnerships/合作伙伴Workingtogethertomeetourcustomersneeds…ResearchCenters研究中心SolderSuppliers锡料供应商CooksonElectronicsASSEMBLYMATERIALSAlphaMetalsINDIUMCORPORATIONTechnologyAssociations技术合作协会MetallicResourcesIndustryPartnerships/合作伙伴Rese27TechnicalDevices’Customers/TDC部份荣誉客户TechnicalDevices’Customers/T28离线清洗机Nu/CleanAquaBatchJR离线清洗机Nu/CleanAquaBatchJR离线清洗机Nu/CleanAquaBatchXL离线清洗机离线清洗机离线清洗机29清洗机水流原理TheFluidFlowTheory清洗机水流原理30PhysicalPropertiesoftheCleaningAgent/清洗介质的物理性能SurfaceTension表面张力Density密度Viscosity粘度HigherEnergyFluidDelivery高效能流体传输FlowRate流动量ImpactVelocity冲击速率EnergyDeliveredisDependentontheFollowingEquationforKineticEnergy:动能公式KineticEnergy@Surface=mV²@theSurfaceFluidFlowTheory:流体原理

CleaningSmallGapsIsBasedonTheFollowingProperties微小间隙清洗基于以下属性:PhysicalPropertiesoftheCle31离线清洗流程离线清洗流程32ChemistryWaterWasteChemicalWash:FillStageWaterispumpedintothesystemfromfacilitiessource.Atthesametimechemistryismetered(0-30%)infromthesemi-aqueouschemistrycontainerhousedinthelowercompartment.补液:DI水被泵到槽内,同时一定比例的化学清洗剂也添加到槽内111ChemicalWash:RunStageThemixedchemistryispumpedthroughthespraywandsuntiltherecipedefinedwashtemperatureismet.Atwhichpoint,thecycletimeisstarted.运行:混合好的DI水与溶剂在温度达到设定值后被泵观察家清洗槽,并开始清洗.22ChemicalWash:DrainStageThespentwashsolutionispumpedintothefacilitywastethroughapumpassisteddrainport.排液:把清洗完的清洗液排出33Rinse

AidDefoamerDryerTDCAquaBatchSeries:

AquaBatchJRProcessDiagram:ChemicalWashJR离线溶剂清洗ChemistryWaterWaste1112233Rins33TDCAquaBatchSeries:

AquaBatchXLProcessDiagram:ChemicalWashXL离线溶剂清洗HeatedHoldingTankRinse

AidDefoamerWaterWasteDryerChemicalWash:FillStageThechemistryispumpedintotheprocesschamberfromthechemicalholdingtanklocatedinthelowercompartment.补液:溶剂被从下方的容积槽内泵到清洗槽11ChemicalWash:RunStageThemixedchemistryispumpedthroughthespraywandsuntiltherecipedefinedwashtemperatureismet.Atwhichpoint,thecycletimeisstarted.运行:温度到达后开始清洗22ChemicalWash:DrainStageThespentwashsolutionispumpedbackintotheSumpTanklocatedinthelowercompartmentofthemachine.排液:清洗后的溶剂排到下方的槽内33TDCAquaBatchSeries:

AquaBat34TDCAquaBatchSeries:

AquaBatchJR/XLProcessDiagram:AquaWashJR/XL离线溶剂清洗:冲洗Rinse

AidDryerDefoamerChemistryWaterWaste1231TDCAquaBatchSeries:

AquaBat35TDCAquaBatchSeries:

AquaBatchJR/XLProcessDiagram:RINSEJR/XL离线溶剂清洗:漂洗Rinse

AidDryerChemistryWaterWaste123Defoamer1TDCAquaBatchSeries:

AquaBat36TDCAquaBatchSeries:

AquaBatchJR/XLProcessDiagram:DryJR/XL离线溶剂清洗:烘干DryerChemistry1Rinse

AidDefoamerWaterWasteTDCAquaBatchSeries:

AquaBat37TDCAquaBatchSeries:

FacilitiesPreparationOptions:IncomingWater外部配置选项:进水WaterWaterWaterIACHeaterRinseAidDryerChemistryDefoamerWASHTAPRINSEIACWaterTAPIncomingWaterConfiguration2:Thewashwater(“HOT”)isroutedthroughanexternalIACcolumnandthanthroughawaterheater.Thiswillincreasetheinitialtemperatureofthewashfluid,providingshortercycletimes.Therinsewater(“PURE”)isroutedsolelythroughanIACinordertomaintainhighresistancevalue.RINSEIncomingWaterConfiguration3:Thewashwater(“HOT”)andrinsewater(“PURE”)isroutedthroughanIACandfollowedbyawaterheater.Thismodelwillprovidetheshortestcycletimeandwillinsurehighresistancereadingsthroughoutthecycle.IncomingWaterConfiguration1:ItispossibletomeetIPCspecificationswithouttheuseofDIwaterthroughthecleaningprocess.Thisstronglydependsontheconditionofthefacilitywater.TDCAquaBatchSeries:

Faciliti38TDCAquaBatchSeries:

FacilitiesPreparationOptions:outgoingwastetreatment外部配置选项:排水EvaporatorWasteP.F.Rinse

AidDryerChemistryDefoamerWASTEWasteCarbonWASTEOutgoingWasteConfiguration1:NoTreatmentInmostmunicipalitiesitispossibletodischargethewastefromacleaningmachinedirectlyintothesewersystem.Howeverthisvariesfromstatetostate,andinmostareasfrommunicipalitytomunicipality.Ifdischargeislimitedeitherbycorporateorstatemandatethereareoptionsavailabletotreatortoevennegatesewerdischargefromtheequipment.OutgoingWasteConfiguration2:ParticleFilter&CarbonBedThefirstoptionistotreatthewastethroughaparticlefilter(P.F.)inordertoremovesolidsfollowedbyacarbonbedtoreducethefluxcontentinthewastestream.OutgoingWasteConfiguration3:EvaporatorThethirdandfinaloptionistomovethewasteaffluenttoanevaporator.Thiswillreducethewastetoasolid,whichthanmaybedisposedofthroughwastedisposal.TDCAquaB