制棒机使用说明书

Makesthestickmachineinstructionforuse：First,useandcharacteristic:本机是利用木屑、稻壳、花生壳等木质物料（不添加任何粘结剂）在高压条件下，制成棒状固估燃料的主要设备。Thisaircraftisusingligninmaterialsandsoonsawdust,ricehusk,peanutshell(doesnotincreaseanycementingagent),underthehigh-pressuredcondition,makesclavateestimatesthefuelfirmlythemajorinstallation.本机采用温度调节指示器，可在设定温度下稳定操作，并具有结构合理，操作维修简单等优点。由本机生产的固体燃料着火容易、热值高（与一般木材相比提高20%以上），燃烧时污物少，比重大于贮存和运输。能够充分利用农林剩余物，减轻我国农林能源紧张的予盾。Thisaircraftusesthetemperaturecontroldisplay,mayinestablishunderthetemperaturethestableoperation,andhasthestructuretobereasonable,operationservicesimpleandsoonmerits.Thesolidfuelwhichproducesbythisaircraftcatchesfire,thecalorificvaluehigh(tocompareeasilywithgenerallumberenhancesabove20%),whencombustionthecontaminationarefew,theproportionisbiggerthanstoringandthetransportation.Canusethefarmingandforestrysurplusfully,reducesourcountryfarmingandforestryenergyanxiouslytogivetheshield.Second,principleofwork利用木质原料固有特性，通过螺旋挤压，在高温、高压下，木质原料中的木素塑化使微细纤维相结合，形成棒状固体燃料。Usingtheligninrawmaterialintrinsicproperty,throughthescrewextrusion,underthehightemperature,thehighpressure,intheligninrawmaterial'sligninplasticizingcausesthetinytextilefibertounify,formstheclavatesolidfuel.图一工作原理框图—、土要仅术参数及I土能：Third,majortechniqueparameterandperformance:1、 装机功率：24KW380V50hz1st,installedpower:24KW380V50hz电机功率：15KWElectricalmachinerypower:15KW热功率：9KWThermalpower:9KW2、 生产能力：240kg-260kg2nd,productivity:240kg-260kg/3、 产品耗电量：<100kwh/t3rd,productpowerconsumption:4、 整机外形尺寸：长X宽X高=1700X750X13504th,completemachineexternaldimensions:LongXwidthXhigh=1700X750X13505、 整机重量：800kg①506、5th,completemachineweight:800kg (p506、原料要求：6th,rawmaterialrequest:(1)含水率：10-12%(湿基)1)moisturecontent:10-12%(wetbase)(2)粒度：W6mm(2)granularity:<=6mm7、产品性能：7th,productperformance:外形尺寸：外径055,内径020、长度〉50mmexternaldimensions:Outerdiameter申55,invery申20,length>50mm比 重：1200-1300kg/m3ratioHeavy:1200-1300kg/m3(3)热 值：4400-5000kcaI/kg(3)hotValue:4400-5000kcaI/kg注：O50制棒机：配的减速机使用前加置2-3kg润滑油入内便可使用。Note:申50systemstickmachine:Matchesinthespeedreduceruse,Canadasetsatthe2-3kglubricatingoiltoenterthenmayuse.四、结构图：(见图二)Fourth,structuredrawing:(seesFiguretwo)1、下料斗 2、隔热罩3、加热圈1st,underhopper2nd,heatprotectionshield3rd,heatingcoil4、推进器5、加热筒6、锥套4th,propeller5th,heating muff 6th,taper sleeve7、支架内套8支架9、电控板7th,supportinnercoating 8supports 9th,electricallycontrolledboard

图二ZBJ-II型五、安装调试：Fifth,theinstallationandtrialrun:1、紧固所有联接螺栓，尤其是加热筒内套三个顶丝，接通冷却水管道，连接电器及电源线路。1st,fasteningallstopbolt,particularlyheatingmuffinnercoatingthreesetscrews,connectioncoolingwaterconduct,connectingcircuitandpowersourceline.3、检查电源电压是否正常。2、检查所有润滑部位。 3、检查电源电压是否正常。3rd,theinspectionsupplyvoltageiswhethernormal.4、空载启动运转5分钟，无卡、碰等异常现象，即可投入正常生产。当试机中发现异常，须立即停车，查找原因，故障排除后再作空载运转。4th,theidlingstartrevolves5minutes,doesnothavethecard,tobumpandsoonabnormalphenomenon,thenputsintotheregularproduction.Wheninthetestingdiscoversunusually,muststopimmediately,searchreason,aftertroubleshooting,makestheno-loadrunningagain.5、将温度调节器调至要求温度，当温度达到预定湿度后，方可开机，并适量进料。5th,transferstotherequesttemperaturetheattemperator,whenafterthetemperatureachievesthepredeterminedhumidity,onlythenstarting,andrightamountfeeding.6、逐渐增加进料量，直至正常生产出合格产品，当正常生产30分钟，方可表明试车成功，进行正常投产运行。6th,increasestheinputgradually,untilregularproductioncertifiedproduct,whentheregularproduction30minutes,onlythenindicatetestacarsuccessfully,carriesonthenormalproductionmovement.7、停机前要使料斗内无料，并在停机后马上倒转1分钟，使推进器内所容原料退出。7th,beforetheengineoff,mustmakeinthehoppernottohavethematerial,andaftertheengineoffreverses1minuteimmediately,causesinthepropellertoaccommodaterawmaterialwithdrawal.8、机身必须良好接地！！！8th,thefuselagemustearthgood!!!六、故障原因及排除方法：Sixth,breakdownreasonandeliminationmethod:序号Serialnumber故障现象Breakdownphenomenon产生原因Hasthereason排除方法Eliminationmethod1电源扌日示灯不亮Thepowerlightisnotbright①电源未接上Thepowersourcehasnotjoined熔丝断Thefusebreaks指示灯坏③Theindicatinglampisbad①接好电源Meetsthepowersource更换熔丝Replacementfuse更换指示灯©Replacestheindicatinglamp2电机不启动Theelectricalmachinerydoesnotstart①控制按扭坏Thecontrolaccordingtodamagesbytwisting两相运转Tworevolve电压、频率不符③Voltage,frequency①更换按钮Replacesthebutton接好电源线Meetsthepowerline检杳电压、频率③Inspectionvoltage,frequency

notsymbol3加热温度上升缓慢或达不到350°CTheheatingtemperaturerisesloworcannotachieve350C①电源电压低Thesupplyvoltageislow加热圈坏Theheatingcoilisbad更换加热圈电热线时型号不对③Whenreplacementheatingcoilheatingwirethemodelisnotright检杳电压©Inspectionvoltage更换加热圈Replacestheheatingcoil按要求更换③Accordingtorequestreplacement4电机发热Theelectricalmachinerygivesoffheat①负载过大Theloadisoversized两相运转Tworevolve轴承损坏©Bearingfailure风道阻塞Airflueblocking环境温度高The ambienttemperatureishigh电压过低过高Thevoltagehasbeenlowerthanhigh定子绕组或相间短路⑦Statorwindingorphasefault①按故障5检查Accordingtobreakdown5inspections检查熔丝、开关、触点排除故障②Inspectionfuse,switch,electroniccontacttroubleclearing③更换轴承Replacesthebearing清除杂物©Eliminationsundrygoods降温©Temperaturedecrease调整电压©Regulationvoltage检查排除故障©Inspectiontroubleclearing5不出棒Doesnotleavethestick①原料湿度大Raw materialhumidityisbig加热温度低The heatingtemperatureislow螺旋槽内夹料Inthespiralgrooveclampsthematerial加热筒内套上沟槽与加热筒沟槽相互错位①干燥原料Dryrawmaterial升高加热温度Elevatestheheatingtemperature修磨推进器，清除杂物Resharpensthepropeller,eliminatesthesundrygoods重新安装加热筒内套④Installstheheatingmuffinnercoating

④Onheatingmuffinnercoatingtrenchandheatingmufftrench mutualdislocation电压低Thevoltageislow支架内套磨损©Supportinnercoatingattrition加热筒内套磨损Heatingmuffinnercoatingattrition推进器磨损©Propellerattrition检杳电压©Inspectionvoltage更换内套©Replacementinnercoating更换内套©Replacementinnercoating修复推进器©Repairsthepropeller6出棒不成型Leavesthesticknottotakeshape①原料湿Rawmaterialiswet加热筒内槽与内套内槽相互错位Inheatingmuffintroughandinnercoatingtroughmutualdislocation温度过高Hyperpyrexia推进器前角小于20°CThepropellerfrontrakeissmallerthan20C电热偶安装位置不对或没安装好The electricitythermo-coupleinstallsthepositionnottoorhasnotinstalled加热圈短路Heatingcoilshortcircuit原料油质过大Rawmaterialoilmaterialisoversized皮带松驰⑧Theleatherbeltis①烘干原料Dryingrawmaterial重新安装内套Installstheinnercoating降低加热温度Reducestheheatingtemperature修磨前角©Sharpeningfrontrake安装好电热偶Installsthegoodelectricitythermo-couple检查加热圈电路Inspectionheatingcoilelectriccircuit改制推进器前角(方法参考附件二)Remanufacturepropellerfrontrake(methodreferenceappendixtwo)张紧皮带⑧Takeupthebeltloose7蒸气从料斗倒出、打炮Thevaporpours,hitstheartilleryfromthehopper①原料湿度大Raw materialhumidityisbig支架内套磨损严重Thesupportinnercoatingattritionisserious加热筒内套磨损严重Theheatingmuffinnercoatingattritionisserious推进器螺旋前角不符合要求④Thepropellerspiralfrontrakedoesnotmeettherequirement①干燥原料Dryrawmaterial修复内套Repairinnercoating修复内套Repairinnercoating修磨推进器④Resharpensthepropeller七、注意事项：Seventh,mattersneedingattention:1、开机前应手转动皮带轮是否有卡现象。1st,beforestarting,smoothlyrotatesthebeltpulleywhethertohavethecardphenomenon.2、开机前应先紧固加热筒连接螺丝和加热筒内套三顶丝。2nd,beforestarting,shouldfastentheheatingmuffbindingscrewandtheheatingmuffinnercoatingthreesetscrewsfirst.3、连续工作停机前料斗物料下完，并开倒车反转一分钟，方可停车3rd,beforethecontinuousworkingengineoff,underthehoppermaterial,andturnsbacktheclockreversesoneminute,onlythenstops.4、 须再开始生产时，加热筒温度必须升到350°C再开机，少下料，待棒送出后可大量下料。4th,muststartagainwhenproduces,theheatingmufftemperaturemustriseto350Cagainstarting,thefewyummytreats,aftertreatingthesticksendsout,maythemassiveyummytreats.5、 冷却水要畅通。5th,thecoolingwatermustbeunimpeded.6、生产时要注意电机电流大小及电压是否正常，以防电机损坏。6th,whenproductionmustpayattentiontotheelectricalmachineryelectriccurrentsizeandthevoltagetobewhethernormal,byagainstelectricalmachinerydamage.7、推进器不能转动时，应立即停车，并开倒车，把料斗物料清出后继续升温，在原定温度提高20°C再开机，按原开始步骤进行。7th,whenthepropellercannotrotate,shouldstopimmediately,andturnsbacktheclock,isclearafterthehoppermaterial,continuestoelevatetemperature,enhancesintheoriginaltemperature20Cagainstarting,accordingtostartsthesteptocarryonoriginally.8、出口方向照墙壁，前方靠墙，放置木板。8th,theexportdirectionilluminatesthewall,frontdependsonthewall,thelayingasideplank.9、 开机工作时严禁出料口前方站人！9th,whenstartingworkrefusesfrontthedischargeholethestationperson!10、 电器线路应保持干燥清洁，停机应切断电源。10th,theelectricappliancelineshouldmaintaindryclean,theengineoffshouldthedump.11、 严禁石块、铁屑进入料斗，发现异常，立即停车11th,refusesthestone,theironfilingstoenterthehopper,discoversunusually,stopsimmediately12、 所有润滑部位2个月加润滑脂一次。12th,alloilsite2monthCanadalubricantonetime.13、机身无良好接地，严禁开机！13th,thefuselageisnotgoodearths,refusesstarting!附件一Appendixone推进器修复工艺Propellerrepaircraft推进器正常使用24小时后，一般应取下修复。Thepropelleruses24hourslaternormally,generallyshouldtakedowntherepair.当制棒机出现以下故障时，需对推进器进行修复：Whenthesystemstickmachinepresentsfollowingbreakdown,mustcarryontherepairtothepropeller:1、 出棒速度明显下降；1st,leavesthegoodspeedobviousdrop;2、 原料干湿程度以及温度的高低均达到要求，棒机经常卡死，不能正常生产；2nd,rawmaterialdoesthewetdegreeaswellasthetemperatureheightmeetstherequirements,thestickmachinefrequentlydeactivation,cannottheregularproduction;3、出棒能成型，但一节节脱离，不能联接在一起；3rd,leavesthesticktobeabletotakeshape,butoneisseparatedfromsuccessively,cannotjoinintogether;4、出棒很快，但结构松散，密度过低；4th,leavesthesticktobeveryquick,butthestructureisloose,thedensityisexcessivelylow;5、推进器前端面部位磨损小于4mm；5th,beforethepropeller,theendsurfacespotattritionissmallerthan4mm;6、成品棒内孔直径小于15mm；6th,intheendproductsticktheholediameterissmallerthan15mm;7、由于进入石块，铁钉等异物或其它原因使推进器螺旋部分磨损。7th,becauseentersthestone,foreignmatterorotherreasonsandsoonnailcausethepropellerspiralpartattrition.推进器的修复：Propeller'srepair:1、 把推进器端部需堆焊部位预热，温度达到350°C左右。1st,needsthebuilt-upweldingspotthepropellernosepreheating,thetemperatureachieves350Cabout.2、 选用特种焊条直流焊机，调整电流在150A左右。2nd,selectsthespecialweldingrodcocurrentweldingmachine,theadjustmentelectriccurrentabout150A.3、 根据推进器端部前角磨损情况分层堆焊，每堆焊一层，必须清除焊渣，再焊第二层，焊接厚度超过所需厚度1-2mm,焊好的推进器不应有夹渣，气孔等缺陷。3rd,thebasispropellernosefrontrakeattritionsituationlaminationbuilt-upwelding,eachbuilt-upwelding,musteliminateweldsthedregs,weldssecondagain,weldingthicknesssurpassesneedsthickness1-2mm,weldsthegoodpropellernottohavetheentrappedslag,flawsandsoonblowhole.4、 堆焊后，把堆焊的部分插入干燥的生石灰或草木灰中，插入深度在三个导程以上进行冷却。4th,afterthebuilt-upwelding,inbuilt-upweldingpartinsertiondryquick-limeorplantash,depthofpenetrationabovethreeleadcarriesoncooling.5、冷却到50°C以下时取出，在绿碳化硅砂轮上修磨，修磨时不允许用力过猛或局部过热，严禁用水或其它液体冷却。5th,coolsto50Cbelowwhentakesout,resharpensonthegreensiliconcarbidegrindingwheel,whensharpeningdoesnotallowtomakeaneffortfierceorthelocaloverheating,refusesthewaterusedorotherliquidcooling.6、 修磨时，螺旋端部360°圆周处前角由2°，逐渐均匀地增加，到端部时前角增加到22°±