阳极氧化工艺流程

1、阳极氧化工艺流程阳极氧化工艺流程悬赏分：10 -解决时间:2007-11-24 21:06请告诉我一下阳极氧化工艺流程，1，需要知道它的原理和2,氧化后的产品 特征，3,工艺流程，4,每一个流程的处理方法和每一个流程的原理和每一个流程 的时间。最重要的，怎样来看阳极氧化后的质量好坏，怎样检验，哪们兄弟正确回复后，我愿意也会追加30-50分，随便乱找的不算问题补充：Why no person answer this question?、提问者：xy791123 -二级 最佳答案阳极氧化已经慢慢淘汰了，现在已经升级到了微孤氧化，可以做镁和铝合金产 品，原理都是一样，通过有机溶剂做为介质，采用尖端放

2、电，在产品表面生成保护 膜，类似於陶瓷层。外观除了一些起跑引起的颜色问题，是很难看出来的，主要 通过，盐雾、耐摩擦、电导率、电击穿等测试来判定膜层的好坏。工艺:除油-水洗-水洗-阳极反应-水洗-封闭-烘烤铝制品阳极氧化工艺流程2009-06-10 08:19铝制品阳极氧化通用的工艺流程如下：铝工件?上挂具?脱脂?水洗?碱蚀?水洗？出光?水洗？阳极氧化?水洗?去离子水洗? 染色或电解着色?水洗?去离子水洗?封闭?水洗?下挂具对于要求高光亮度的铝制品，可采用如下的工艺流程：铝工件?机械抛光?脱脂?水洗？中和?水洗?化学或电化学抛光?水洗?阳极氧化？ 水洗?去离子水洗?染色或电解着色?水洗?去离子水

3、洗?封闭?水洗?机械光亮铝及铝合金阳极氧化着色工艺流程(图)标签:铝合金阳极 氧化 着色 工艺流 程 时间：2008-12-25 10:08:41点击:2710回帖:5上一篇:成功领袖10大思维方 式下一篇:业务员是什么意思呀，and pump installation engineering construction and acceptance specification for lifting 6 HG20201-2000 construction installation engineering construction standard 7, HG . Pressure gauges

4、, using an installed spark arrestor for acetylene cylinders, illegal carrying, using gas cylinders, each operator fined 20 Yuan. Gas bottle without the hot sun exposure measures, responsibilities of team a fine of 50 Yuan. (7) at height and the opening and provisional protective measures have been t

5、aken, the responsible unit fined 200 Yuan, construction person in charge a fine of 50 Yuan. (8) no permit to work and the job in accordance with the provisions, on the job unit fined 300 yuan, the unit will charge a fine of 100 Yuan. 7.5.3 accident penalties (1) injuries fatalities directly punished

6、 12 million. Direct responsibility for the accident and have the corresponding responsibility of leadership, such as concerning administrative sanctions, should be brought to the company or the relevant Department. (2) personal injury accident occurred, the direct punishment 0.5-10,000 yuan, respons

7、ible for the direct responsibility for the accident and the responsibility of leadership, such as concerning administrative sanctions should be dealt with by the personnel Department of the company. (3) personal injury accident occurs,the direct punishment 500-1000, who is directly responsible for t

8、he铝及铝合金阳极氧化着色工艺规程1、主题内容与适用范围：本规程规定了铝及铝合金阳极氧化、着色、电泳生产的工艺和操作的技术要求 及规范。2、工艺流程（线路图）基材?装挂?脱脂?碱蚀？中和？阳极氧化？电解着色?封孔？电泳涂漆?固化?卸料包 装?入库3、装挂：3.1装挂前的准备。3.1.1检查导电梁、导电杆等导电部位能否充分导电、并定期打磨、清洗或修 理。3.1.2准备好导电用的铝片和铝丝。3.1.3检查气动工具及相关设备是否正常。3.1.4核对流转单或生产任务单的型号、长度、支数、颜色、膜厚等要求是否 与订单及实物相符。3.1.5根据型材规格（外接圆尺寸、外表面积等）确定装挂的 支数和间距、色料

9、间距控制在型材水平宽度的1.2倍左右，白料间距控制在型材宽 度的1倍左右。3.1.6选择合适的挂具，确保正、副挂具的挂钩数与型材的装挂支数一致。3.2装挂：3.2.1装挂时应先挂最上面一支，再固定最下面一支，然后将其余型材均匀排 布在中间、并旋紧所有铝螺丝。3.2.2装挂前在型材与铝螺丝间夹放铝片，以防 型材与挂具间的导电不良而影响氧化、着色或电泳。3.2.3装挂时，严禁将型材 全部装挂在挂具的下部或上部。3.2.4装挂的型材必须保持一定的倾斜度(5?)以利于电泳或着色时排气，减少 斑点(气泡)。3.2.5装挂时必须考虑型材装饰面和沟槽的朝向、防止色差、汽 泡、麻点产生在装饰面上。3.2.6易

10、弯曲、变形的长型材，在型材的中间部位增 加一支挂具或采用铝丝吊挂以防型材间碰擦或触碰槽内极板，而擦伤或烧伤型材表 面。3.2.7选用副杆挂具时，优先选用插杆，采用铝丝绑扎时，一定要间隔均匀， 露头应小于 25mm。and pump installation engineering construction and acceptance specification for lifting 6 HG20201-2000 construction installation engineering construction standard 7, HG . Pressure gauges, using

11、 an installed spark arrestor for acetylene cylinders, illegal carrying, using gas cylinders, each operator fined 20 Yuan. Gas bottle without the hot sun exposure measures, responsibilities of team a fine of 50 Yuan. (7) at height and the opening and provisional protective measures have been taken, t

12、he responsible unit fined 200 Yuan, construction person in charge a fine of 50 Yuan. (8) no permit to work and the job in accordance with the provisions, on the job unit fined 300 yuan, the unit will charge a fine of 100 Yuan. 7.5.3 accident penaltiesinjuries fatalities directly punished 12 million.

13、 Direct responsibility for the accident and have the corresponding responsibility of leadership, such as concerning administrative sanctions, should be brought to the company or the relevant Department.personal injury accident occurred, the direct punishment 0.5-10,000 yuan, responsible for the dire

14、ct responsibility for the accident and the responsibility of leadership, such as concerning administrative sanctions should be dealt with by the personnel Department of the company. (3) personal injury accident occurs, the direct punishment 5001000, who is directly responsible for the3.2.8截面大小、形状悬殊的

15、型材严禁装挂在同一排上。3.2.9装挂或搬运型材，必须戴好干净手套，轻拿轻放、爱护、防护好型材表 面，严禁野蛮操作。3.2.10装挂或搬运型材时必须加强自检和互检，不合格的型 材严禁装挂，表面沾有油污或铝屑(毛刺)的型材必须采取适当的措施处理干净。3.2.11剔除不合格型材后，必须按订单支数及时补足。3.2.12装挂区的型材不宜存放太久，以防废气腐蚀型材表面。3.2.13认真填写装挂记录和氧化工艺流程卡上装挂部分的记录，准确 计算填写每挂氧化面积，随时核对订单，确保型号、支数、颜色不出差错。3.2.14认真做好交接班手续和工作区的环境卫生。4、氧化台生产前的准备工作：4.1检查各工艺槽的液面高

16、度，根据化验报告单调整各槽液浓度，确保槽液始 终符合工艺要求，并经常清除槽液中的污物。4.2检查行车、冷冻机、整流器、循环酸泵、水泵、转移车、固化炉等设备是 否正常，如有异常应及时排除，严禁带病运行。4.3检查纯水洗槽和自来水洗槽的PH（或电导率）和洁净度、不符合工艺要求的 应及时更换或补水溢流。4.4打开碱蚀、热纯水槽、封孔槽的蒸汽或冷却水，打 开氧化槽、着色槽、电泳槽的循环冷却系统，确保槽液均匀、温度达到工艺要求。4.5检查罗茨风机和抽、排风机，并在生产前开启。4.6认真核对氧化工艺流程卡，明确生产要求，准备好比色用色板。5、氧化台操作的通用要求：5.1每次吊料不准超过两挂，并且两挂之间必

17、须保持一定的间距，以防型材之 间的碰擦伤。5.2型材吊进、吊出槽液时必须斜进、斜出，倾斜度应控制在30?左 右。5.3掉入槽内的型材必须及时取出补挂在排上，损伤报废的型材必须及时通知 装挂组按订单补足支数。5.4除碱蚀和着色外，型材吊出槽液后应流尽槽液以减 少浪费和污染。5.5当吊料转移必须跨越其它型材时，必须保持转移型材的水平度，以减少型 材上的槽液流下，污染型材和导电梁。5.6每道工序均应及时认真填写氧化工艺流程卡，并签字。6、脱脂：6.1工艺参数槽液成分:酸性脱脂剂23%槽液温度:室温脱脂时间：13min6.2操作要求:6.2.1核对工艺流程卡，明确生产要求，同一颜色，同一型号，同一订单

18、或相 近规格的型材应同时或优先吊入脱脂槽，以方便后道工序的操作。6.2.2脱脂结束时，应及时将型材吊出脱脂槽，以防型材表面起砂。6.2.3脱脂后的型材表面应均匀湿润，并经二级水洗后才能转入碱蚀工序。7、碱蚀：7.1工艺参数：槽液成分：平光碱蚀砂面碱蚀NaOH: 4050g/l 4560g/l添加剂(NaOH 的)：1/121/15 1/61/8槽液温度：4045? 4555?碱蚀时间：13min 1030minand pump installation engineering construction and acceptance specification for lifting 6 HG2

19、0201-2000 construction installation engineering construction standard 7, HG . Pressure gauges, using an installed spark arrestor for acetylene cylinders, illegal carrying, using gas cylinders, each operator fined 20 Yuan. Gas bottle without the hot sun exposure measures, responsibilities of team a f

20、ine of 50 Yuan. (7) at height and the opening and provisional protective measures have been taken, the responsible unit fined 200 Yuan, construction person in charge a fine of 50 Yuan. (8) no permit to work and the job in accordance with the provisions, on the job unit fined 300 yuan, the unit will

21、charge a fine of 100 Yuan. 7.5.3 accident penalties (1) injuries fatalities directly punished 12 million. Direct responsibility for the accident and have the corresponding responsibility of leadership, such as concerning administrative sanctions, should be brought to the company or the relevant Depa

22、rtment. (2) personal injury accident occurred, the direct punishment 0.5-10,000 yuan, responsible for the direct responsibility for the accident and the responsibility of leadership, such as concerning administrative sanctions should be dealt with by the personnel Department of the company. (3) pers

23、onal injury accident occurs, the direct punishment 500-1000, who is directly responsible for the7.2操作要求：7.2.1碱蚀时，应打开送风排风机。7.2.2碱蚀结束时应尽快吊出型材，流尽槽液后立即转移至水槽水洗，以防型 材表面产生碱蚀斑纹或流浪。7.2.3严格控制碱蚀工艺参数，确保碱蚀后的表面 质量均匀一致。7.2.4碱蚀后的型材必须经二级溢流水洗、上下移动、反倾斜充分洗净型材表 面和内孔中的碱液，以防残留碱液污染其它槽液。8、中和：8.1工艺参数：槽液成分:HNO3: 120150g/l槽液温度

24、:室温中和时间:25min8.2操作要求：8.2. 1中和时，型材应上下反倾斜移动，充分中和型材内孔中的残留碱液和去 除表面挂灰。8.2.2中和后的型材必须经二级水洗后，才能进入阳极氧化槽。8.2.3中和后的型材应加强表面质量的检查，检查型材表面的砂面状况、挂 灰、有无毛刺、花斑、焊合线等表面缺陷，以便及时处理、返工。8.2.4经常检查中和后的夹具螺丝是否松动，如有松动必须重新拧紧，以确保 导电良好。9、阳极氧化：9.1工艺参数：槽液成分:H2SO4: 150180g/l AL 离子：515g/l槽液温度:20?1C氧化电压：1418V电流密度：130150A/?氧化时间:根据膜厚要求计算。9

25、.2操作要求：9.2.1阳极氧化前必须开启：整流器冷却水。槽液循环冷却系统(冷冻机组)。送排风机。9.2.2阳极氧化前必须检查:导电铜座、导电铜铝块、挂具与导电梁接触处的导 电状况，并经常打磨。9.2.3阳极氧化前必须打开导电铜座的冷却水，并检查导 电梁是否弯曲，弯曲的导电梁必须更换，以防烧坏导电座，影响阳极氧化。9.2.4通电氧化前，型材必须放置在氧化槽的中央，确保与两边阴极板的距离 相等。9.2.5通电氧化前，行车挂钩与导电梁挂钩必须脱开，氧化结束断电后， 行车挂钩才能挂上导电梁挂钩，以防发生短路，损坏设备。9.2.6阳极氧化采用定电流密度法，氧化电流必须根据型材的氧化面积乘以电 流密度计

26、算后设定。着色型材的氧化电流密度必须控制在130A/?。9.2.7阳极氧化时应经常巡视电压、电流、温度等各种仪表，发现异常应及时 排除。9.2.8氧化后的型材应检测膜厚，并做好记录，膜厚达不到要求的必须重 新延长氧化时间至膜厚达到要求。10、电解着色：10.1工艺参数：古铜系金黄系and pump installation engineering construction and acceptance specification for lifting 6 HG20201-2000 construction installation engineering construction stand

27、ard 7, HG . Pressure gauges, using an installed spark arrestor for acetylene cylinders, illegal carrying, using gas cylinders, each operator fined 20 Yuan. Gas bottle without the hot sun exposure measures, responsibilities of team a fine of 50 Yuan. (7) at height and the opening and provisional prot

28、ective measures have been taken, the responsible unit fined 200 Yuan, construction person in charge a fine of 50 Yuan. (8) no permit to work and the job in accordance with the provisions, on the job unit fined 300 yuan, the unit will charge a fine of 100 Yuan. 7.5.3 accident penalties (1) injuries f

29、atalities directly punished 12 million. Direct responsibility for the accident and have the corresponding responsibility of leadership, such as concerning administrative sanctions, should be brought to the company or the relevant Department. (2) personal injury accident occurred, the direct punishme

30、nt 0.5-10,000 yuan, responsible for the direct responsibility for the accident and the responsibility of leadership, such as concerning administrative sanctions should be dealt with by the personnel Department of the company. （3） personal injury accident occurs, the direct punishment 500-1000, who i

31、s directly responsible for the槽液成分:SnSO4: 710g/l GD: 3545g/lNiSO4-6H2O: 2030g/l SeO2: 810g/l添加剂:与 SnSO4 等量 CuSO4: 23.5g/lH2SO4: 1520g/l 1217g/lPH: 0.61.0 PH: 0.71.0温度：1525? 2025?电压：1418V 1416V着色时间：20S15min 26min10.2操作要求：10.2.1阳极氧化的型材进入着色槽时必须保持较大的倾斜度，并放置在两极中 间，确保左右极距相等。10.2.2送电着色时，行车挂钩与导电梁挂钩必须脱开， 并静置

32、0.51分钟后才能送电着色。10.2.3同一种颜色的着色电压必须相等。10.2.4古铜槽着色结束时，必须立即起吊，尽快流尽槽液，尽快转移至水槽 水洗，充分洗净型材内孔中的酸液后，才能用色板比色，当颜色太浅时，重新放入 着色槽通电补色，当颜色太深时，重新放入着色槽（不通电）或氧化槽后面的酸性水 槽褪色（古铜系列）。10.2.5由于金黄色不能褪色，设定着色时间时不宜过长。10.2.6着色后的型材应经二级水洗充分洗尽酸水后，才能进行电泳或封孔处 理。11、封孔：11.1工艺参数:槽液成分:Ni 离子:0.81.2g/l、F 离子:0.350.6g/l、PH:5.66.5、纯水槽液 温度：2030?X

33、1.2min左右(以过到质量标准为准)。封孔时间：氧化膜厚(um)11.2操作要求：11.2.1型材封孔前必须经一道纯水洗，以防污染电泳槽和封孔槽。11.2.2型材进出封孔槽时应防止封孔槽液溅入电泳回收槽。11.2.3封孔后的型材必须经水洗后凉干。11.2.4刚封孔后的型材严禁接触油污、电解质及赤手。11.2.5封孔后的型材应抽查封孔质量，及时调整封孔时间，确保封孔质量达到 要求，并且防止过封起粉。12、电泳12.1工艺参数：槽液成分:固体份:58%溶剂：15%电导率:550900PS/cmPH: 7.68.0电泳电压:90120V温度:23?3?电泳时间:12min12.2操作要求：12.2

34、.1电泳前必须经过一道纯水，二道热纯水，三道冷纯水的洗涤，充分洗尽 型材表面、内孔和膜孔中的酸水和污物。12.2.2经常检查三道纯水槽的PH、导电率和洁净度，保持各纯水槽的PH5.5，第一道纯水的电导率120PS/cm,二、三道纯水的电导率60S/cm,并经 常更换纯水。12.2.3热纯水槽的温度应控制在6080?。12.2.4型材在热纯水槽中的烫洗时间为35min，烫洗结束后，应充分凉干， 并充分擦尽导电梁上的油污灰and pump installation engineering construction and acceptance specification for lifting 6

35、 HG20201-2000 construction installation engineering construction standard 7, HG . Pressure gauges, using an installed spark arrestor for acetylene cylinders, illegal carrying, using gas cylinders, each operator fined 20 Yuan. Gas bottle without the hot sun exposure measures, responsibilities of team

36、 a fine of 50 Yuan. (7) at height and the opening and provisional protective measures have been taken, the responsible unit fined 200 Yuan, construction person in charge a fine of 50 Yuan. (8) no permit to work and the job in accordance with the provisions, on the job unit fined 300 yuan, the unit w

37、ill charge a fine of 100 Yuan. 7.5.3 accident penaltiesinjuries fatalities directly punished 12 million. Direct responsibility for the accident and have the corresponding responsibility of leadership, such as concerning administrative sanctions, should be brought to the company or the relevant Depar

38、tment.personal injury accident occurred, the direct punishment 0.5-10,000 yuan, responsible for the direct responsibility for the accident and the responsibility of leadership, such as concerning administrative sanctions should be dealt with by the personnel Department of the company. (3) personal i

39、njury accident occurs, the direct punishment 5001000, who is directly responsible for the尘及酸碱水，特别注意管状型材和厚壁型材的清洗和降温。12.2.5冷纯水洗槽的温度应保持在30?以下，冷纯水洗后的型材不应凉干，以 防电泳时产生流浪。12.2.6型材进入电泳槽时必须保持较大的倾斜度，以利排除 空气。12.2.7型材进入电泳槽后应放置在电极中央，确保与两边极板的距离相等，并 静置1分钟后才能通电电泳。12.2.8电泳时必须开启电泳槽循环泵和电泳回收装 置，并使电泳后的两道纯水洗槽达到如下工艺要求：第一道纯

40、水 第二道纯水固体份:1.0% 0.3%PH: 8.08.3 8.08.5电导率:100PS/cm 50S/cm12.2.9电泳槽液应根据PH或电导率的升高定期开启精制净化系统，确保电泳 槽液符合工艺要求。12.2.10电泳结束后，必须经两道纯水洗。12.2.11电泳水洗后的型材应放置在预干区预干。12.2.12经常保持电泳区的环境卫生，严禁油污、灰尘、酸雾污染型材和电泳 槽。13、固化：13.1工艺参数：固化温度：180200?固化时间：3045min13.2操作要求：13.2.1固化前应检查固化炉及测温系统是否正常，并定期清洁固化炉。13.2.2固化结束冷却至室温后，检查电泳漆膜的质量。1

41、4、卸料、包装14.1卸料前的准备14.1.1检查贮料架、运输台车、贴膜机、包装机是否完好，对产品防护是否完 好。14.1.2核对工艺流程卡上的型号、长度、支数、颜色与实物是否相符，明确 包装要求，准备保护膜、胶带、包装纸等包装材料。14.1.3卸料前必须检验型材的氧化膜厚、复合膜厚、封孔质量、漆膜硬度、漆 膜附着力、颜色、色差、外观质量等均符合要求后才能卸料，并填写氧化成品检 验记录。14.2卸料、包装14.2.1封孔料不准带水卸，电泳料必须冷却至室温才能卸。14.2.2卸料必须逐支卸，严禁撞击、敲打型材，严禁型材直接接触地面，堆放 要整齐、不准超高。14.2.3卸料、搬运、贴膜、包装时必须

42、戴好干净手套，做到 轻拿轻放，爱护、保护好型材的装饰面。14.2.4卸料时必须加强自检、配合专 检，将不合格的型材剔出整齐放到指定地点，并通知装挂组补足数量，合格型材分 类、分批送包装区包装。14.2.5电泳料的装饰面应贴上保护膜按规定包装支数打捆，再按订单要求缠纸 打包或三点包装。14.2.6封孔料的装饰面之间必须夹纸保护后再缠纸打包。14.2.7采用EP纸包装的，外面再加三点纸包装。14.2.8包装时必须按照型号、颜色、长度、支数分类包装，严禁混包，剩下单 支用EP纸包装。14.2.9包装物的选用和包装重量必须符合订单要求。14.2.10每捆包装好的型材端头必须贴上盖有检验工号的合格证，合格证上应 写明型号、长度、支数、颜色、批