说明书基础图外形yk系列园振动筛3yk-1545齐manual

1、山SHAN宝BAO牌BRAND3YK-1545圆振动筛INCLINED VIBRATING SCREEN使用 说明书OPERATINGINSTRUCTIONK5154.SM目录Table of Contents一、机器的用途简介Pure of Machine二、型号及说明Mand Description三、技术性能参数Technical Performance Parameter四、产品外形及基础图Product Configuration and Foundation Diagram五、原理及结构特征 Principle and Structure Feature六、产品验收Product

2、Acceptance七、起吊与保管Lifting, Transporion, Preservation八、机器的安装、调试、枝运转Installation, Adjustment and Running-in九、机器操作规程Machine Operation Rules十、可能出现的故障及处理意见sible Troubles and Troubleshooting十一、备用件表List of Spare Parts2前言Preface为了更好地发挥圆振动筛的功能和效率，确保其正常工作，在安装该设备之前和使用过程中，请仔细参阅本说明书的内容，这将有助于为用户熟悉提供方便。设备To better

3、give scope to function ander of circular vibrating screen, and ensure itsnormal work, before installation and during the use, please read carefully contents inthe manual, which will help user familiar with ma use.一、机器的用途简介enance of device and faciliePure of Machine用户，随着经济形势迅猛发展，市场上对建筑材料的要求越来越高，数量不断增

4、大，为了满足用户的需求，本公司在产品结构性能上用了很大改进。Dear user,he context of economic booming, demand of construction material inmarket irging,ty increases continuously; to meet the requirements of user,our company has made great improvement on structure and performance of products.本筛机是参考了目前市场上先进机种和结构后推出的新一代座式圆振动筛。它主要用于矿山

5、、化工、煤炭、建筑材料等碎石、采石、沙石等的分级，是各级破碎机的配套设备，本类筛机的外形新颖、性能可靠。The screen is a new generation of pedestal-type circular vibrating screen in reference to advanced machine and structure in current market. It is mainly applicable in grading of breakstone, quarrying and gravel of mining, chemical industry, coal in

6、dustry and construction material, and it serves as mating device of crusher of eachlevel, this kind of screen is novel in appearance and reliable in performance.二、 型号及说明：Mand Description:13YK1545circular-motion vibrating screenscreen tray length (dm)screen tray width (dm)structure of vibrator is ecc

7、entric blockmotion locus is circularscreens deck number三、技术性能参数Technical Performance Parameter 1. 筛面规格：15004500mm Screen specification: 15004500mm2. 筛孔尺寸：5-150 Screen mesh dimen: 5-150mm3. 最大给料粒度：400 um feeding dimen: 400mm重量（不包括电机）：5832kg Weight : (Excluding Motor): 5832kg电机机型号：Y180L-6Motor m: Y180

8、L-6功率：15kWer: 15kW转速：1000r/min Revolving speed: 1000r/min电压：380VVoltage: 380V振动频率：970r/min Vibrating frequency: 970r/min双振幅：8 Double-litude: 8mm28. 处理能力：22-150m3/h Treatment capacity: 22-150m3/h9. 外形尺寸：590030003363 Overall dimen: 590030003363mm10.筛面层数：3 层Screen layer number: 3 Layers 11.筛面倾角：1522.5S

9、creen leaning angle: 1522.5四、产品外形及基础图Product Configuration and Foundation Diagram五、原理与结构特征Operating Principle and Structure Feature1. 工作原理：Operating Principle:圆振动筛是一个以筛箱、激振器等可动部分为质量m，以金属螺旋弹簧为弹性元件c，以振动器为振构的单质量强迫振动系统的筛分设备，电机通过联轴节或此带轮驱动振动器、偏心块高速旋转产生强大的离心力，使筛箱作强制连续圆运动，物料则随筛箱在筛面上作连续抛掷运动，抛起时分层落下时颗粒透筛，周而复始

10、地完成了粒度的分级过程。Circular vibrating screen is one kind of screening unit with single quality forced vibration system, taking moving element such as screen box and vibration exciter etc as quality m, using metal spiral spring as elastic element and regarding vibrator asvibrating unit. The motor drives the

11、 vibration vibrator through shaft coupling or beltwheel to drive vibrator and eccentric block to generateerful centrifugal force tomake the screen box to make forced continuous circular motion. The materials move along with the screen box on the screen to make continuous throwing motion. When the ma

12、terials are thrown up, they are layered and when the materials drop, the particles pass through the screen. The equipment completes grading of particles in cycles.2. 结构特征：Structure Feature:本类筛机电机均可左右安装，为使用方便，请用户在订购时予以说明。3The electric motor of this kind screen may be installedeft-side or right-side,w

13、hen you order screen, make it clear.本类筛机由筛箱、支承装置、器、轮胎联轴节、电机等主要构件组成，结构见附图，筛箱与地基间由八只金属弹簧隔振，以消除由于设备工作时对地面的振动，筛箱上装有用于筛分物料的筛网，振动器通过轴承座用螺栓固定在筛箱上，主轴的两端有主、副偏心块，这种布置方式的优点是振动器结构比较紧凑，筛机的振幅可通过调整主、副偏心块的方式进行调整。This circular-motion vibrating screen is mainly comed of screen box, support,vibrating exciter, tyre-mco

14、upling and electric motor. Its construction is asattached drawing. Eight metal spiral springs are installed betn screen box andfoundation to remove the vibration to ground when the screen working. Screen webfor screening and classifying material is fitted on screen box. Vibrating exciter isfixed on

15、screen by bolts through bearing seat. On two ends of principle shaft, maineccentric block and assistant eccentric block are fitted. The advantages of thestructure ist the structure of vibrating exciter is fast and thelitude of screencan be adjusted by changingty of main eccentric block and assistant

16、 eccentricblock.筛箱是筛机的最大，它由接料槽、侧板、支撑架、横梁及加强要构件组成，是承接物料，传递激振力，分级物料的主要，为了克服整体框架因物件大、焊接应力大弊病。本件采用了高强度铆钉联接，其工作可靠，制造维修方便，筛面采用优质耐磨钢丝编织成的金属网，也可根据需要使用筛板、非金属网面，网孔大小控制分级粒度。The screen box is the biggest part of the machine. It consists of the sidofincepting groove, bracket, beam and strengthen beam. It is main

17、 part for receivingmaterial, transmitting vibratinger and classifying material. To4e the faultof whole frame being large and welding stress being big, this machine adopts highstrength bolts to connect to convenience working, making, maaining and repairing.Screen spray adopts quality and wear-resista

18、nt metal web made of steel wires, thepunched screen plate or other new type of screen tray cso be adopted accordingto requirement.六、产品验收Product Acceptance产品到货后，应在三个月内开箱检查验收，检查内容为：After receiving products, unpacking acceptance should be conducted within three months, check contents is:1. 产品合格证。Produc

19、t qualification.2. 按发货零数量。ty of parts and components according tClear up and count theivery list;3. 检查机器及是否有损坏，如发现缺件与损坏及其它质量问题，应作好记录并及时通知本公司，以便查清责任。Checkt if device and parts is damaged, if there should be any missing piece ordamage or other quality problem, please record it and notify our company t

20、o find outreliability.七、起吊与保管Lifting, Transporion and Preservation1. 起吊：起吊筛机需具备足够起重力的吊具和设备，钢绳吊挂在筛箱两侧的吊耳上，或套在底座的吊，在两侧板间可用 120 120mm支撑，以防止变形，起吊后应保持水平，不得吊挂其它部位。Lifting: It is nesary to arrange hoisting tools and equipment with sufficientcapacity to lift the vibrating screen. The wire rope can be hoiste

21、d onto the lifting eyeson two sides of the screen box or liftedo the lifting holes on the base. Two side plates can be supported by 120120mm square timber so as to avoid deformation.Keep the equipment level after lifting up. Do not hoist otharts.52.拖运。Transpor of transpor：筛机必须谨慎，以防筛框变形及零损坏，不得在地面上ion

22、: The transporion of the vibrating screen should be careful in courseion so as to avoid deformation of screen frame and damages to parts andcomponents. Do not drag the equipment on the ground.3. 保管：设备存放地应平整，下面垫枕木，露天存放要遮盖，以防雨淋，并经常检查设备保养情况，露部分三个月应涂一次防锈漆。Preservation: The equipment should be placed on

23、flat ground with sleeper below. Incase of storing outdoors, it is appropriate to get it covered so as to avoid rain. Themaenanituation of the equipment should be inspected frequently and antirustoil should be coated onto the exed part each three mouths.4. 电机、弹簧等可拆卸应拆开置于室内存放，防止丢失。Detachable partcase

24、of loss.ch as motor and springs should be detached and placed indoors in八、机器的安装、调整与试运转Installation, Adjustment and Running-in1. 安装前须检查零情况，不得有损坏与缺件，设备出厂超过半年的，激振器必须拆开与添加润滑脂并重新装配。Before installation, components situation must be inspected. Damages and shortitems are not allowed. If the equipment is del

25、ivered out from this Company for overhalf year, the vibrating exciter must be dismantled to wash reassemble.安装现场要有满足起重要求的设备条件。Equipment condition meeting hoisting requirements should installation site.筛机安装顺序如下：Installation sequence for the vibrating screen is as follows:and to lubricateandbe arrange

26、d onthe3.1检查基础位置尺寸是否正确。Inspect whether foundationition is proper.3.2安装支承装置底座，安装弹簧。Install the base of supporting device and then install the spring.3.3筛机主体就位。Put the main body of vibrating screen inition.63.4安装电机Install the motor;3.5连接电源线。Connect theer supply line.3.6安装轮胎式联轴节可皮带轮、皮带。Installation of

27、tyre type coupling or belt pulley and belt.4. 安装原料进筛机筛选的进料斗与筛面物料排出的排料斗，进料斗及排料斗与筛箱之间左、右间隙须大于 40mm，前向间隙大于 80mm，上下间隙大于 80mm。 Install feeding hopper for raw material entering vibrating screen and discharginghopper for discharge of material on the screen. The left and right clearance betthe feeding hoppe

28、r & discharging hopper and the screen box must be largernn40mm, the front direction clearanhould be largern 80mm and the upper andlower clearanhould be largern 80mm.5. 为了减少物料对筛面的冲击，应使物料落到筛机的薄利差不大于 200 。In order to reduce the impact of materials to the screen, the fall betn the materialsand the scree

29、n should not be higher6. 安装后应作如下项目检查：n 200mm.Following items should be checked after installation:6.1检查支承弹簧的压下量，保证前后端、左右弹簧高度差小于 5 。Inspect the pressed amount of the supporting spring so as to guarantee the heightdifference of the front/rear and left/right springs should be no largern 5mm.6.2检查激振器运动是

30、否灵活无卡阻。Inspect whether the motion of vibrating exciter is flexible or blocked.6.3检查筛箱四周进料斗、排料斗位置是否正确。Inspect whether theitions of the surroundings of the screen box, feeding hopperand discharging hopper are proper.6.4检查紧固螺栓是否旋紧。Inspect whether the fastening bolts are tight.7. 安装完经检验合格后方可进行试运转：Only a

31、fter installation and upon qualification by inspection, the running-in can be conducted:7.1试运转不得少于 4h。7Running-ime shall not be lowern 4h.7.2筛机运转平稳无异常噪音。The vibrating screen should operate smoothly without abnormal noise.7.3无漏油现象。Without oil leakage phenomenon.7.4激振器轴承温度不大于 85。The temperature of vib

32、ration exciter bearing should not be highern 85.8. 筛子振幅的调整：Adjustment of screenlitude:8.1根据用户产量与粒度、筛分情况，可适当调整筛子振幅。litude of screen can be adjusted according to the production, granularity and screening situation of user.8.2筛子有二组激振器组成，每组激振器内有内、外组偏心块，共四组，每组由主偏心块和副偏心块各一块组成，偏心块越多振幅越大，反之振幅越小。量，可改变筛子振幅，量S

33、creen consists of two groups of exciters, each exciter has inside and outsideeccentric blocks, totally four groups, each group consists of main eccentric block andauxiliary eccentric block, adjustment of included angetn main eccentric blockand auxiliary eccentric block can changelitude of screen, an

34、d the more theincluded angle is, the larger thelitude is, otherwise, the smaller thelitude is.8.3调整偏心块必须拆防护罩，四组偏心块必须同时调整，而且偏心块必须一样。To adjust eccentric blocks, must detach the hood, four groups of eccentric blocksmust be adjusted at the same time, and the included ang must be consistent.九、机器操作规程Machi

35、ne Operation Rulesetn eccentric blocks1. 操作应了解并熟知设备的安全操作规程。Operators should know and master safety operation rules of device.2. 操作理。The operator should understand the situation of this vibrating screen and be familiar应了解熟悉本筛机情况，当出现异常情况时有能力采取适当措施处8with this operation manual and have the ability to ta

36、ke appropriate measures to treat in case of abnormal phenomenon.3. 起动前须做好如下准备工作：Prepare properly before starting up as follows:3.1阅读值班，处理上一班的遗留问题。Read the on-duty records, and treat the problems left over from previous shift.3.2检查并排除筛机与溜槽漏斗等固定物间有无石块等影响筛机工作的杂物。Inspect whether there indriech as stone

37、etc whiay impact the operation ofthe vibrating screen betthem.n the vibrating and chute & hopper etc and eliminate3.3仔细检查所有紧固件是否完全紧固，筛机有无破损。Carefully inspect whether the fastening components are fully fastened and whetherthe screen is damaged.3.4检查激振器轴承是否按期加油。Inspect whether the bearing of vibrating

38、 exciter is lubricated as scheduled.4. 筛机运动时应作好如下检查：Following inspections should be made before operation of screen:4.1如发现有不正常现象时，应立即停车查明原因，排除故障后方可再行起动、运转。In case of abnormal phenomenon, the operator should stop the machine and find out the causes. Start up to operate after the trouble is eliminated

39、.4.2检查激振器正常温度。Check normal temperature of exciter.4.3筛机运行无异常噪音。The operation of vibrating screen should have no abnormal noise.4.4物料要求均匀的给到筛机上，料流应均匀、平稳通过筛机不得跑料。The materials are required to be fed on the vibrating evenly. The flow of materialsshould pass the screen smoothly and evenly. Material esca

40、is not allowed.4.5带料停机或在停机后继续供料。Do not stop the machine with materials or feed materials after stop5. 下班时应清除筛机上的堵塞物及筛机周围环境。the machine.After getting off work, the blocking materials in the screen and the surrounding9environment of the screen should be cleared up.6. 每工作一Add grease each要加一次油。eek of wo

41、rking.7. 振动器轴承采用EL-3 锂基脂润滑，要求填满 50%的轴承空隙。EL-3 lithium grease is adopted for lubrication for bearings of vibrator, and it is required to fill 50% of bearing gaps.8. 激振器轴承每（3-6）个月在机上冲洗一次，每年拆开一次，机上冲洗方法从不加油注入煤油或，洗净脏污润滑脂，然后重新填入新润滑脂。The bearing of vibrating exciter should be washed on the machine every (3

42、 to 6 )months and dismantled to wash one time every year; the washing method on themachine is to fill in keroseneasoline from the oil hole to wash clean the usedlubricating grease and then refill in clean lubricating grease.8.1保养要做好、月检工作。nel should doThe maenanceproperly.kly inspection and monthly i

43、nspection8.2日常检查的各项内容。Each item of daily inspection.8.3检查侧板有否出现开裂，横梁、加强梁是否出现裂纹。Inspect whether the side plate cracks and whether the beam and stiffening beam havefire.十、可能出现的故障及处理方法sible Troubles and Troubleshooting10故障Trouble主 要 原 因Main Cause排 除 方 法Troubleshooting筛机无法起动或振幅小 Vibrating screenis unabl

44、e to be started up or thelitude is small电机损坏Motor is damaged控制线路中的电气元件损坏 Electrical components in the control circuit are damaged电压Voltage is insufficient更换电机Replace the motor更换电气元件Replacetheelectrical components改变电源供给Changeer supply筛面物料11筛面物料太多 Materials is piled up on the screen too much振动器出现故障Vib

45、rating exciter is rouble振动器内润滑脂变稠结块Lubricating grease in the vibrating exciter gets thick and caking.皮带打滑Slip of beltClear up the materials on the screen检修振动器Inspect vibrating exciter激振器，重新添加新润滑脂Wash the vibrating exciter and fill in new lubricating grease皮带Tightening belt物料 异常The flow of materials

46、is abnormal筛箱刚度，存在临界频率The stiffness of screen box is insufficient and exists critical frequency筛箱横向水平没找准 Capturing of horizontal level of screen box is not accurate支承弹簧刚度相差太大或损坏The difference of the stiffness of supporting spring is too large or the spring is damaged筛面破损The screen is damaged给料极不平衡Material feeding is ex sive imbalance.横梁断裂The beam is broken.紧固联接螺栓Fasten connecting bolts找准横向水平Capture the horizontal level掉换弹簧Replace the spring更换筛面Replace the screen均衡操作，稳定给料 Balancetheoperationand feed materials stably更换横梁Replace the beam注意：Note:12