课件成果dijet新样本

1、 e%;5JM/%95J$/+$5J/DIADIADIADVDDCBNDLC3新材铣削加工用全新PVD涂层材质JC5118新刀具材质/, )3$ 4,4 3 /, )3$ 7D N NJOG NN U BQ NNBF NN NN1. 4 )# # 4,4 .4) N ：标准库存)&1 ：标准库存*40 ：标准在库品4型号精度尺寸(mm)PVD涂层CVD化学涂层ABTRDNEW JC5118JC5040JC8050JC610APKT100305PDERK10.3796.7033.50.52.85APKT160408K16.4639.5424.760.84.5APKT1604PDRK16.8289

2、.545.70.84.5APMT1135PDERM116.353.50.82.85型号精度尺寸(mm)PVD涂层图AT Dr JC8015NEW JC5118JC5040JC8050XDMW080620ZTRM17.56.3552151XDMT080620ZERM17.56.3552152型号精度尺寸(mm)PVD涂层CVD涂层ATBr JC8015NEW JC5118JC5040JC8050JC600JC730UWDMW04T215ZERM6.52.80.81.51383.211.615WDMW06T320ZTR103.971.5215135.51.5215WDMW10X620ZTR1662

3、215WDMT04T215ZER6.52.80.81.513WDMT050316ZER83.211.615103.971.2215WDMT080520ZER135.51.5215WDMT10X620ZER1662215WDMT06T320ZERWDMW080520ZTRWDMW050316ZTR 4,4 .4) )&1 )%. 4%) 新材铣削用全新PVD涂层材质JC5118新刀具材质*40 .053 .0&e3 .0&：标准库存 ：近日入库品：标准在库品 ：专卖店库存 ：欧美在库品机夹钻头用：标准在库品 ：非标准库存 ：欧美在库品5型号尺寸(mm)涂层硬质合金金属陶瓷硬质合金内接圆厚度刀尖半

4、径孔径NEW JC5118JC215VJC325VJC8050CX75CX90NITNATPMKWCMX0302085.5562.380.82.80WCMX0402086.352.380.83.10WCMX0503087.943.180.83.20WCMX06T3089.5253.970.83.70WCMX08041212.74.761.24.30型号尺寸(mm)PVD涂层金属陶瓷硬质合金ABTRDNEW JC8003JC8015NEW JC5118JC5040CX75CX90NITNATKT9DX25RPMW0802MO82.43.2RPMW1003MO103.23.5RPMW1204MO1

5、24.84.6RDMX1604MOT164.765RCKT1204MOE-PG124.764RDHX0501MOT51.382RDHX0701MOT71.992.8RDHX0702MOT72.382.8RDKT1003MOE103.183.9RDMX1003MOT103.183.9RDHX1003MOT103.183.9RDHX12T3MOT123.973.9RDMT1604MOT164.765.5型号精度涂层尺寸(mm)JC8015NEWJC5118JC8050 DcT DRDMT07T2MOEM72.72.8RDMT1004MOEM104.14.4RDMT1004MOTMRDMT1204M

6、OEM124.84.4RDMT1204MOTMRDMT1606MOEM1665RDMT1606MOTM新材涂层金属陶瓷PX90新刀具材质特长在以耐崩性优异的金属陶瓷为基材的刀片表面覆上耐热性出色的PVD涂层钢件车削加工时更能发挥高性能可进行应碳素钢、合金钢的粗精加工及不锈钢的轻切削 N NJO 加工事例1.耐用度增加30%以上2.耐用度几乎倍增 NN4 $ N NJO N6 NN NN %/.( 63 19 %/.( %/.( # NJO 19 被加工材料名称油泵被加工材料SCM420硬度-使用工具型号DNMG150408-UR刀片材质PX90加工参数切削速度160200(m/min)进给0.

7、25(mm/rev)切深0.30.8mm结果排屑能力出色。无崩刃，可稳定加工。与同类产品150个工件/刃的 相比，可延长至 250个工件/刃。加工直径1138.5mm冷却方式湿式使用机床CNC 被加工材料名称油泵被加工材料Scr420H2V2硬度2021HRC使用工具型号WNMG080408-UR刀片材质PX90加工参数切削速度115(m/min)进给0.1(mm/rev)切深12mm结果与同类产品700个工件/刃口的相比，加工1,000个工件后仍可继续使用。加工直径1041mm冷却方式湿式使用机床CNC N 新材涂层金属陶瓷PX90新刀具材质WNMG库存材质尺寸(mm)金属陶瓷硬质合金聚晶石

8、立方氮化硼UR涂层金属陶瓷R角半径安装孔径内接圆厚度型号WNMG080404-UR12.704.760.45.16WNMG080408-UR12.704.760.85.167XP9 0XP9 0XP9 0TNMG库存材质尺寸(mm)UR涂层金属陶瓷金属陶瓷硬质合金聚晶石立方氮化硼内接圆厚度R角半径安装孔径XP9 0型号TNMG160404-UR9.5254.760.43.81TNMG160408-UR9.5254.760.83.81DNMG库存材质尺寸(mm)UR涂层金属陶瓷金属陶瓷硬质合金聚晶石立方氮化硼内接圆厚度R角半径安装孔径型号DNMG150404-UR12.704.760.45.16

9、DNMG150408-UR12.704.760.85.16DNMG150412-UR12.704.761.25.16CNMG库存材质尺寸(mm)UR涂层金属陶瓷金属陶瓷硬质合金聚晶石立方氮化硼内接圆厚度R角半径安装孔径型号CNMG120404-UR12.704.760.45.16CNMG120408-UR12.704.760.85.16CNMG120412-UR12.704.761.25.16新材主要刀具材种系列图刀具材质JC605WJC8003JC8003JC050W JC8003JC8003JC5118JC5118JC6102JC6102JC80508JC5118JC6102JC525XJ

10、C5118JC605XJC525XJC5118JC605XJC51189车刀不锈钢、耐热合金用断屑槽SZ型车削系列 $7% +$ 9 _VD N NJO G 4; 3 c NJO c c464 VD NJOf NaQ NN10B Q NN NN 61车刀不锈钢、耐热合金用断屑槽SZ型车削系列$7% +$ 9 5J/ M 0 5J$/$7%4;2* f N f N f N464 8/.( VD NJO 464 8/.( 464 8/.( VD NJOf NVD NJOf NaQ NNaQ NN %*+&5 4; +$ 9* 2%*+&5 4; +$ 9* 2 NJO NJO 4; * 2 4;

11、4; * 2 4; 11 aQ NN NN aQ NN NN aQ NN . . . . . +$ 9车刀不锈钢、耐热合金用断屑槽SZ型车削系列：标准在库品一盒十片：标准在库品一盒十片12被削材切削参数适片材质耐热合金 INCO718等Vc=150m/min以下JC5118不锈钢250HB以下(25HRC以下) SUS304等Vc=150m/min以上JC525XVc=150m/min以下JC5118不锈钢250HB以上(25HRC以上) SUS630等Vc=100m/min以下JC605XWNMG库存材质尺寸(mm)SZ涂层硬质合金金属陶瓷硬质合金聚晶石立方氮化硼内接圆厚度R角半径安装孔径J

12、C60JC52JC8115型号WNMG080408-SZ12.704.760.85.16WNMG080412-SZ12.704.761.25.16CNMG库存材质尺寸(mm)SZ涂层硬质合金金属陶瓷硬质合金聚晶石立方氮化硼内接圆厚度R角半径安装孔径JC60JC52JC8115型号CNMG120408-SZ12.704.760.85.16CNMG120412-SZ12.704.761.25.1613铣刀面铣加工选择指南各刀具的详细规格参照旋转刀具样本Vol.914 .1. NN &0.5 ;&3 &0.8 ;&3;0.5 ;&3 3 铣刀型面粗铣加工选择指南48#15 20-50 铣刀度加工选择

13、指南16 4%) )%. 7PM 1 7PM 11 7PM 1 7PM 1 7PM 1 1 7PM 1 7PM 1 7PM 1 7PM 1 7PM 1 铣刀高硬度加工选择指南 17 7PM 1 7PM 1 7PM 1 7PM 11 7PM 1 )3$ 7PM 1 7PM 1 7PM 1 $#/7PM 1 7PM 1 7PM 1 7PM 1 7PM 1 1 铣刀整体端铣刀特别选择指南18 型号性能页码“精铣王”CBN单刃端铣刀FON运用修光刃切削加工机理，采用宽阔单刃构造，辅之以经特殊处理的CBN切削刃，超大步距、超 给亦可获取超精加工效果Vol.9 P266高效大给进DZ-SOCS特殊的螺旋槽

14、及大螺旋角，有效降低了切削阻力，使排屑顺畅，可用于一般钢，高强度钢，不锈钢，耐热合金等材料的加工。Vol.9 P269超大给进DV-OCSRVol.9 P274超给铣刀的整体硬质合，采用独特的刀尖几何形状，淬硬钢的超给加工，粗加工，半精加工，精加工所有工序只此1支全可覆盖。加工HRC70高硬度DV-SEH特殊的刃形及超强的刃尖强度，使其对高硬度材料的加工在高速走刀的条件下，同样轻而易举。相对TIN涂层硬度提高30%的DZ涂层，使其氧化温度提高2倍， 提高3倍。Vol.9 P278高硬度、大切宽DV-SEPL超长刃口设计，保证被加工宽度突然大幅度变化时亦能稳定地切削，专为切边模，剪裁刃口加工而设

15、计，大螺旋角和特殊刃型构造辅之以DZ涂层，堆焊材料，HRC60以上的高硬度材料等均所向披靡。Vol.9 P282多功能整体刀VSE适用于锥面加工，倒角加工，V型槽加工及作中心孔等加工工序，最适合用于加工中心及数控机床。Vol.9 P295铝合金完全攻略AL-OCHE有色金属 整体钻铣刀，钻孔，扩孔，铣孔功能一应俱全，一把刀可加工各种尺寸的通孔，盲孔以及台阶孔，DLC涂层保证超强加工质量和超长使用 。Vol.9 P299铣刀SKS-RS型超给“新干线”新新刀体 ：标准库存注：所有刀体供货不配刀片注：参数请参照P22 17%$7%标准在库品注：04、05、06、08规格参照Vol.9.P8319

16、型号精度尺寸(mm)PVD涂层CVD涂层ATBr JC8015新JC8050JC5015JC5040新JC5118JC600JC730UWDMW10X620ZTRM图图图图WDMT10X620ZTRM图图图图图3类型型号库存刃数尺寸(mm)重量 (kg)对应刀片图DcL fDbdd1abR英制安装孔SKS-4063RS-10463506022.225178.45200.5WD101SKS-4080RS-10480707631.752612.78321.41SKS-5100RS-105100709631.752612.78321.71SKS-5125RS-1051256310038.16015.

17、910403.12SKS-6160RS-1061606310050.8751911434.62公制安装孔SKS-4063RS-10-224635060221710.46.3200.5WD101SKS-4080RS-10-274805576273712.47221.42SKS-5100RS-10-3251005596324514.48321.72SKS-5125RS-10-4051255585406016.49353.12SKS-6160RS-10-40616055120408516.49354.62铣刀SKS型超给“新干线”现有刀体刀体刀体多刃型注：1.主体未装入刀片。2.切削条件请参阅P.2

18、2-23。3.使夹持机构型时，请务必参阅刀片安装要领。(参阅P.21)4.标记的型号并非G-Body。20 类型型号库存刃数尺寸(mm)重量 (kg)对应刀片图DcL fDbdd1abR英制安装孔SKS-5050R-06550504722.22516.58.45200.4WD061SKS-5063R-08563506022.225178.45200.7WD081公制安装孔SKS-5050R-06-2255050472216.510.46.3200.4WD061SKS-5052R-06-225525047221710.46.3200.61SKS-5063R-08-225635060221710.

19、46.3200.7WD081SKS-5063R-08-275635060272012.47220.71SKS-5066R-08-275665061272012.47220.71SKS-6080R-08-276805576273712.47221.22类型型号库存刃数尺寸(mm)重量 (kg)对应刀片图DcL fDbdd1abR英制安装孔SKS-3050R-08350504722.22516.58.45200.4WD 081SKS-4050R-08450504722.22516.58.45200.41SKS-3063R-08363506022.225178.45200.71SKS-4063R-0

20、8463506022.225178.45200.71SKS-5080R-08580707631.752612.78321.61SKS-6100R-086100709631.752612.78321.91SKS-3050R-10 新350654722.2259.68.45190.7WD 103SKS-4063R-10463506022.225178.45200.51SKS-5080R-10580707631.752612.78321.41SKS-6100R-106100709631.752612.78321.71SKS-6125R-1061256310038.16015.910403.12SKS

21、-7160R-1071606310050.8751911434.62公制安装孔SKS-3040R-06-148.45.6180.3WD061SKS-3050R-08-2235050472216.510.46.3200.4WD 081SKS-4050R-08-2245050472216.510.46.3200.41SKS-3052R-08-223525047221710.46.3200.41SKS-4052R-08-224525047221710.46.3200.41SKS-3063R-08-223635060221710.46.3200.71SKS-4063R-08-2246350602217

22、10.46.3200.71SKS-3063R-08-273635060272012.47220.71SKS-4063R-08-274635060272012.47220.71SKS-4066R-08-274665061272012.47220.71SKS-5080R-08-275805576273712.47221.62SKS-6100R-08-3261005596324514.48321.92SKS-3050R-10-223506547229.610.46.3190.7WD 103SKS-4063R-10-224635060221710.46.3200.51SKS-4063R-10-2746

23、35060272012.47220.51SKS-5080R-10-275805576273712.47221.42SKS-6100R-10-3261005596324514.48321.72SKS-6125R-10-4061255585406016.49353.12SKS-7160R-10-40716055120408516.49354.62铣刀超给“新干线”SKS-RS型新新刀体4,4 _ _ 7PM 1 ED%I Q ; 321 RaWApTA1编程时近似R值04型1.52.70.80.290.8R1.505型1.63.61.250.351.2R206型24.51.50.441.5R2.5

24、08型26.02.00.632.0R310型27.42.50.912.5R3型号刀具直径 (mm)有效切削直径 (mm)最大切削深度 (mm)倾斜切入螺旋切入最大钻孔深度 (mm)最大切削角度度加工至最大深度(Ap)时的最大走刀长度：L (mm)最小加工孔径 Dh min (mm)最大加工孔径 Dh max(mm)SKS-322448.8971221.8SKS-3265.91311561.8SKS-*100-10100852.313087.81711961.8SKS-*125-101251102.3112109.82212461.8SKS-*

25、160-101601452.3054146.42913161.8 铣刀超给“新干线”SKS-RS型新新刀体切削条件面铣型a p：切削深度 n :主轴转速 Vf:进给速度 Pc：净功率消耗量注意事项1)表中数据请根据机床和工件的刚性情况进行适当调整(上述条件以BT50为基础)。2)万一发生振动，降低切深或主轴转速，但请不要改变每刃的进给量。3)如果机械动力，首先降低切深，然后再降低主轴转速以及进给。4)使用风冷以吹走切屑，特别是立式加工深型腔时，须充分注意切屑的处理。5)淬火硬度为50-55HRC，将以上切深、主轴转速和进给速度降低30%。6)强断续切削时使用JC8050。22 R：悬臂长被加工

26、材料刀片材质悬臂长 R(mm)刀具直径 (mm)63mm80mm100mm刃数4N刃数4N刃数5Na p (mm)n(min-1)V f (mm/min)Pc(kW)a p (mm)n(min-1)V f (mm/min)Pc(kW)a p (mm)n(min-1)V f (mm/min)Pc(kW)碳素钢 (45#,55#)硬度250HB以下JC5040 JC8050 (JC730U)1501.27605,40014.61.27204,32014.81.25704,28018.32001.26804,090111.26003,60012.31.24803,60015.425016003,60

27、08.11.25203,12010.71.24203,11013.330014602,7306.814402,6407.513502,6309.43500.84603,1905.713602,1606.212902,1807.84000.44603,6403.30.63602,1603.70.62902,1804.7预硬钢( HPM7, PX5, )NAK80, P20硬度30-43HRCJC51181501.27604,56013.31.26003,60013.31.24803,60016.62001.26804,08011.91.25203,12011.51.24203,15014.525

28、016003,6008.71.24402,6409.81.23502,63012.13000.84602,7305.313602,4506.612902,1808.33500.64603,0904.50.83602,1605.30.82902,1806.74000.44603,09030.63602,16040.62902,1805模具钢 (Cr12Mo1V1, 4Cr5MoSiV1)硬度255HB以下JC5040 JC80501501.27604,56012.31.26003,60012.31.24803,60015.42001.26804,080111.25203,12010.71.242

29、03,15013.525016003,6008.11.24402,64091.23502,63011.23000.84602,7304.913602,4505.812902,1807.83500.64603,0904.20.83602,16050.82902,1806.24000.44603,0902.80.63602,1603.70.62902,1804.7淬火钢 (4Cr5MoSi1V1, DAC,DHA)硬度40-50HRCJC5118 JC801510014501,8006.313601,4406.412901,4508.115013801,5205.313601,4406.41290

30、1,4508.12000.83801,5204.313001,2005.412401,2006.72500.73001,2002.90.92409603.80.91909504.83000.53009601.70.72407702.40.71907602.9灰铸铁&球墨铸铁 (HT, QT)硬度300HB以下JC5118 JC8015 (JC600)1501.59106,55015.91.83304,16030.71.55705,13019.82001.56804,90011.91.83304,16030.71.54804,32016.62501.56004,20010.21.83304,16

31、030.71.54203,73014.33001.24603,3106.41.83003,78027.91.53503,15012.135014603,6805.91.53003,78023.31.22903,48010.84000.64603,6803.61.22703,40016.70.82903,4807.2不锈钢 (1Cr18Ni9Ti)硬度250HB以下JC5118 JC80501501.27604,00011.61.53002,63024.31.24803,12014.42001.26803,56010.31.53002,63024.31.24202,73012.625016003

32、,1307.61.53002,63024.31.23502,28010.53000.84602,4004.61.52702,36021.812901,8907.23500.64602,4003.51.22702,36017.40.82901,8905.84000.44602,4002.312702,36014.50.62901,8904.3铣刀超给“新干线”SKS-RS型新新刀体切削条件面铣型a p：切削深度 n :主轴转速 Vf:进给速度 Pc：净功率消耗量注意事项1)表中数据请根据机床和工件的刚性情况进行适当调整(上述条件以BT50为基础)。2)万一发生振动，降低切深或主轴转速，但请不要改

33、变每刃的进给量。3)如果机械动力，首先降低切深，然后再降低主轴转速以及进给。4)使用风冷以吹走切屑，特别是立式加工深型腔时，须充分注意切屑的处理。5)淬火硬度为50-55HRC，将以上切深、主轴转速和进给速度降低30%。6)强断续切削时使用JC8050。23 R：悬臂长被加工材料刀片材质悬臂长 R(mm)刀具直径 (mm)125mm160mm刃数5N刃数6Na p (mm)n(min-1)V f (mm/min)Pc(kW)a p (mm)n(min-1)V f (mm/min)Pc(kW)碳素钢 (45#,55#)硬度250HB以下JC5040 JC8050 (JC730U)1501.546

34、03,45023.11.53603,24027.82001.54603,45023.11.53603,24027.82501.54003,00020.11.53603,24027.83001.53802,85019.11.53202,88024.73501.23802,85015.21.53002,70023.140013802,85012.81.23002,70018.5预硬钢( HPM7, PX5, )NAK80, P20硬度30-43HRCJC51181501.54002,500181.53202,40022.12001.54002,500181.53202,40022.12501.53

35、802,38017.21.53202,40022.13001.23502,19012.71.52802,10019.435013502,19010.51.22802,10015.54000.83502,1908.412802,10012.9模具钢 (Cr12Mo1V1, 4Cr5MoSiV1)硬度255HB以下JC5040 JC80501501.54002,50016.81.53202,40020.62001.54002,50016.81.53202,40020.62501.53802,38015.91.53202,40020.63001.23502,19011.81.52802,100183

36、5013502,1909.81.22802,10014.44000.83502,1907.812802,10012淬火钢 (4Cr5MoSi1V1, DAC,DHA)硬度40-50HRCJC5118 JC801510012301,150811801,0809.615012301,150811801,0809.620012301,150811801,0809.625011909506.61.81909505.20.81509006.3灰铸铁&球墨铸铁 (HT, QT)硬度300HB以下JC5118 JC8015 (JC600)1501.84203,75021.71.83303,56026.320

37、01.84203,75021.71.83303,56026.32501.83803,42019.81.83303,56026.33001.53803,42016.41.83003,24023.93501.23503,15012.11.53003,2402040013503,15010.11.22702,91014.3不锈钢 (1Cr18Ni9Ti)硬度250HB以下JC5118 JC80501501.53802,38017.21.53002,25020.82001.53802,38017.21.53002,25020.82501.53502,19015.81.53002,25020.83001

38、.23202,00011.51.52702,02018.735013202,0009.61.22702,02014.94000.83202,0007.712702,02012.4铣刀HEP-RS型给重切“七角神刀”(带刀垫)新新刀体 刀体标准库存注)是指定尺寸，时配有刀柄用螺栓，其他型号请使用与刀柄对应的螺栓。参数请参考P29-30。不带刀垫型号和规格请参照P27-28。配件 24 NN 夹紧螺钉辅助夹紧螺钉扳手刀垫螺钉刀垫垫用扳手DSW-4515HDCM-17A-20SSW-745SM-XD08LW-045类型型号库存刃数内冷孔尺寸(mm)刀柄用螺栓 (六角形螺栓： JIS规格)重量 (Kg

39、)图DcDc1LfDbdd1abR英制安装孔HEP-4063RS-084有6349.5506022.225178.4520M101.11HEP-4080RS-0848066.6707631.752612.7832M162.21HEP-5100RS-08510086.6709631.752612.7832M163.61HEP-6125RS-086125111.67010038.13215.91037M202.5405.51HEP-7160RS-087160146.68010050.839191139M243.0459.71HEP-8200RS-088无200186.66514047.625140

40、25.41440M1610.52公制安装孔HEP-4063RS-08-224有6349.55060221710.46.320M101.11HEP-4080RS-08-2748066.65576272012.4722M121.75401.91HEP-5100RS-08-32510086.67096322614.4832M162453.61HEP-6125RS-08-406125111.670100403216.4935M202.5455.51HEP-7160RS-08-407160146.670100403216.4935M202.5458.41HEP-8200RS-08-608无200186.

41、6651406014025.414.340M1610.22铣刀给重切“七角神刀”HEP型新刀体刀体/面铣型：标准库存注) 1.表示指定尺寸，需注：所有刀体供货不带刀片柄用紧固螺钉，其他使柄本身自带的螺钉即可。2.切削条件请参照P27-28。：标准在库品 ：见单生产品注：所有刀体供货不带刀片注) 1.切削条件请参照P27-28。25 类型型号库存刃数内冷孔尺寸(mm)重量(Kg)图DcDc1LfRsLDsMD直柄型HEP-3050-200-S423有5036.75015020042-2.31HEP-3050-250-S4235036.75020025042-2.9MT锥柄型HEP-2040-12

42、0-MT52有4027.2120129.5249.5MT5M202.52.52HEP-2040-120-MT5-M2424027.2120129.5249.5MT5M243.02.5HEP-2040-170-MT524027.2170129.5299.5MT5M202.53.0HEP-2040-170-MT5-M2424027.2170129.5299.5MT5M243.03.0HEP-3050-120-MT535036.7120129.5249.5MT5M202.52.9HEP-3050-120-MT5-M2435036.7120129.5249.5MT5M243.02.9HEP-3050-

43、170-MT535036.7170129.5299.5MT5M202.53.6HEP-3050-170-MT5-M2435036.7170129.5299.5MT5M243.03.6类型型号库存刃数内冷孔尺寸(mm)刀柄用固定螺钉 (安装6角形螺钉： JIS规格)重量 (Kg)图DcDc1LfDbdd1abR英制安装孔新 HEP-3050R-083有5036.7654722.2259.68.4519M101.5250.93HEP-4063R-0846349.5506022.225178.4520M101.11HEP-5080R-0858066.6707631.752612.7832M162.2

44、1HEP-6100R-08610086.6709631.752612.7832M163.61HEP-7125R-087125111.67010038.13215.91037M202.5405.51HEP-8160R-088160146.68010050.839191139M243.0459.71HEP-9200R-089无200186.66514047.62514025.41440M1610.52公制安装孔新 HEP-3050R-08-223无5036.76547229.610.46.319M101.5250.93HEP-4063R-08-2246349.55060221710.46.320M

45、101.11HEP-4063R-08-2746349.55060272012.4722M121.75301.11HEP-5080R-08-2758066.65576272012.4722M121.75401.91HEP-6100R-08-32610086.67096322614.4832M162453.61HEP-7125R-08-407125111.670100403216.4935M202.5455.51HEP-8160R-08-408160146.670100403216.4935M202.5458.41HEP-9200R-08-609200186.6651406014025.414.3

46、40M1610.22铣刀HEP/HEP-RS型给重切“七角神刀”(带刀垫)新新刀体 WPM 1 标准库存一盒十片3 3 NNQ26 型号刀具直径 (mm)有效切削直径 (mm)倾斜切入(最大切削深度ap=5mm)螺旋切入孔加工加工至第一切削刃的倾斜角度(度)第一切削刃处的切削长度L(mm)最大倾斜角度 (度)加工至最大切深(AP)时的走刀长度L(mm)最小加工孔径(mm)最大加工孔径(mm)HEP-30505036.71501569317496HEP-*0808066.61286557134156HEP-*125125111.6035491230114224246HEP-*200200186.

47、6020860130190374396HEP-*160160146.60256872143294316HEP-*10010086.604538233081174196HEP-*0636349.5125202740100122型号精度尺寸(mm)PVD涂层图ATDrJC8015JC5040新 JC5118JC8050XDMW080620ZTRM17.56.3552151XDMT080620ZERM17.56.3552152新 XDMT080708ZER(修光型)M18.67.550.8153铣刀给重切“七角神刀”HEP型新刀体切削条件a p：切深，n ：主轴转速，V f：主轴进给，Pc：净功率消

48、耗量注意事项1)表中数据请根据机床和工件的刚性情况进行适当调整(上述条件以BT50为基础)。2)万一发生振动，降低切深或主轴转速，但请不要改变每刃的进给量。3)如果机械动力，首先降低切深，然后再降低主轴转速以及进给。4)使用风冷以吹走切屑，特别是立式加工深型腔时，须充分注意切屑的处理。5)淬火硬度为50-55HRC，将以上切深、主轴转速和进给速度降低30%。27 被加工材料对应刀片刀片材质悬长尺寸(mm)40mm50mm63mm80mm刀数2刀数3刀数4刀数5ap (mm)n (min-1)Vf (mm/min)Pc (kW)ap (mm)n (min-1)Vf (mm/min)Pc (kW)

49、ap (mm)n (min-1)Vf (mm/min)Pc (kW)ap (mm)n (min-1)Vf (mm/min)Pc (kW)碳素钢 (S50C,S55C)硬度250HB以下一般切削XDMW080620ZTRJC50401003.51,1001,7008 249002,20015.747002,30020.645502,20025.115031,0001,4005 83.58001,70010.63.56501,80014.145001,80020.52002.58501,0003 537001,300736001,50010.13.54501,4001425028508502.42

50、.57001,0504.72.56001,2006.734501,1009.430027001,0503.726001,2005.42.54501,1007 8强断续切削XDMT080620ZER (XDMT080620ZTR)JC8050 (JC8050)1003.59001,4006 847501,80012.846001,95017.544501,80020.515038501,2004 93.56801,45093.55501,50011.844001,50017.12002.57008502 936001,1005.935001,3008.83.53801,2001225027007

51、0022.560090042.55001,0005.633809007.730026009003.225001,0004.52.53809006.4预硬钢 (HPM7， PX5，KPM30)硬度30-36HRC一般切削XDMT080620ZER (XDMW080620ZTR)JC5118 (JC5040)10031,1001,5506.739001,90010.237002,00013.635502,00017.31502.51,0001,2004 32.58001,4006.32.56501,6009.135001,50012.920028508502.42.57001,0504.72.56

52、001,2006.82.54501,1007.92502850700227008503.126001,0004.52.54509006.530027008503.126001,0004.524509005 2强断续切削XDMT080620ZER (XDMW080620ZTR)JC8050 (JC8050)10039001,3005.637501,6008.636001,70011.634501,70014.71502.58501,0003.62.56801,2005.42.55501,3507.634001,25010.8200270070022.56009004.12.55001,0005.

53、72.53809006.525027005501.626007202.625008503.92.53807505.430026007202.625008503.923807504 3预硬钢 (NAK80，HPM1)硬度38-43HRC一般切削XDMT080620ZER (XDMT080620ZER)JC5118 (JC8015)10038001,1505.436501,4008.135001,40010.234001,300121502.57509003 52.56001,1005.32.54501,1006.733501,0509.720026006001 92.55007503.62.54

54、007004.22.53008006.225026005001.625006002.324006002.92.53006004.630025006002.324006002.923006003.7强断续切削XDMT080620ZERJC511810037009004 235501,1006.334501,2509.133501,15010.61502.56508003.12.55009004.32.54001,0006.133009008.320025005001.62.54006002.92.53507004.22.52507005.425025004001 324005001.923506

55、002.92.52505003.830024005001.923506002.922505003.1模具钢 (SKD61，SKD11)硬度255HB以下一般切削XDMW080620ZTRJC504010031,1001,5506.739001,90010.237002,00013.635502,00017.31502.51,0001,2004 32.58001,4006.32.56501,6009.135001,50012.920028508502.42.57001,0504.72.56001,2006.82.54501,1007.92502850700227008503.126001,000

56、4.52.54509006.530027008503.126001,0004.524509005 2强断续切削XDMT080620ZER (XDMW080620ZTR)JC8050 (JC8050)100390013005.637501,6008.636001,70011.634501,70014.71502.585010003.62.56801,2005.42.55501,3507.634001,25010.8200270070022.56009004.12.55001,0005.72.53809006.525027005501.626007202.625008503.92.53807505

57、.430026007202.625008503.923807504 3淬火钢 (SKD61， DAC,DHA)硬度40-50HRC一般切削XDMW080620ZTR (XDMW080620ZTR)JC5118 (JC8015)100255045022.54505503.82.54507006.12.53507007.8524004502.524006004.22.53006006.72001.54502500 823503201.823003502.522504003.62501.54502500 81.53503201.31.53003501.822503503.1强断续切削XDMW0806

58、20ZTR (XDMW080620ZTR)JC5118 (JC8015)10025504001 82.54504503.12.54505504.82.53505506.1324003501.924005003.52.53005005.62001.54502000.723502501.423003002.122503202.82501.54502000.71.535025011.53003001.622502802.5灰铸铁 (FC250，FC300)硬度300HB以下一般切削XDMW080620ZTRJC801510041,1002,2009 259002,70017.257002,80022

59、.555502,750281503.51,0001,8006.648002,40012.246002,40015.455002,40024.5200385015004.73.57001,80083.55502,00011.244501,80014.72502.585013003.437001,6006.135501,6007.73.54501,60011.43002.57001,6005.12.55501,6006.434501,6009 8强断续切削XDMW080620ZTR (XDMT080620ZER)JC5118 (JC8050)10049001,8007 557502,25014.3

60、56002,40019.354502,25022.91503.58501,5005 546802,00010.245502,20014.254001,90019.320037001,2003 83.56001,5006.83.55001,7009.543801,50012.22502.57001,0502.736001,3505.235001,3506.53.53801,3509.73002.56001,3504.32.55001,3505.433801,3508 3球墨铸铁 (FCD500，FCD700)硬度300HB以下一般切削XDMW080620ZTR (XDMW080620ZTR)JC