自升平台钻台滑移装置安装程序

1、2282DRILLFLOORSKIDDINGUNIT钻台滑移装置CONTENTS目录RefereneedrawingsTOCo1-5hz参考图纸3Installationprocedure安装过程4Preparationbeforeinstallation安装前准备4Liftingprocedure吊装过程5InstallAnehorBracket安装支承架6安装增压器6Installblock安装阀块7InstallTrackRollerandLiftingCylinder安装滚轮及顶升缸7InstallHydraulicCylinder安装伸缩缸8InstallControlConsole

2、安装控制台8Hydraulic&ElectricConnection连接液压&电气管路10AttachedTable附表10DrawingNo.DrawingnameTP10109-R-BM11-XD-0001DRILLFLOORSKIDDINGGENERALARRANGMENTDIAGRAMTP10109-R-BM11-XA-0001DRILLFLOORSKIDDINGHYDRAULICFLOWDIAGRAMTP10109-R-BM11-XT-0001DRILLFLOORSKIDDINGUNIT,WIRINGDIAGRAMTP10109-R-BM11-XD-0201DRILLFLOORSKI

3、DDINGUNITFWD-PORT,GENERALARRANGMENTTP10109-R-BM11-XD-0101DRILLFLOORSKIDDINGUNITCONSOLE,GENERALARRANGMENTTP10109-R-BM11-XX-0101DRILLFLOORSKIDDINGUNITFWD-PORT,LIFTINGARRANGMENTTP10109-R-BM11-XX-0102DRILLFLOORSKIDDINGUNITCONSOLE,LIFTINGR0331-402-401quiEQUIPMENTINSTALLATION-CANTILEVER&DRILLFLOOR1.Refere

4、neeDrawings参考图纸1.RefereneeDrawings参考图纸33833383DRILLFLOORSKIDDINGUNIT钻台滑移装置2.Installationprocedure安装过程Followingmajorcomponentsshouldbeinstalledduringtheprocedure:-AnchorBracket支撑架-Trackroller滚轮-Liftingcylinder顶升缸-Hydrauliccylinder伸缩缸-ControlConsole控制台过程中主要安装以下主要部件:Thesecomponentsshouldbeinstalledsucc

5、essively.应依次安装上列组件。安装前准备Checktheequipmentcomponentsinstallationbolt,etc.清点各设备组件、安装螺栓等。Liftingequipmentsshallbepreparedaccordingtoliftingprocedure.根据吊装工艺要求准备好吊装设备。Ensureallliftingitemsarecertified.保证所有吊具合格。Ensuresufficientlaydownandaccessareasforallaspectsofinstallation.保证安装位置各个方向均有足够的下放及通道区域。Moveall

6、obstaclesfromthearea.清除工作区域的障碍物。Protectallunconnectedelectricalcablewithsuitabletapeandlabel.用胶带及标签固定好电缆。/hosesupportsshouldbere-instatedaftercompletionofinstallation。密封好液压管路的端口，以防进入脏物，所以临时未固定的电缆及软管应固定好，直至设备安装完毕才能解除固定。Protectpaintworkfromscuffingofropes,slings,etc,withpadding.Usepadpieces,44844484sp

7、readersandpackingasrequired保护设备表层油漆，防止和绳索等擦碰产生磨损。Avisualinspectionoftheequipmentshallbeperformedpriortoanyinstallation.Thisinspectionwillverifyproperassemblyandintegrityofallequipment.Allpiecesofequipmentinstalledabove6feet(1.8meters)inheightshallalsobeinspectedforpropersecondaryretentionofallfasten

8、ers.设备安装前应进行外观检查，用以确认设备装配情况及完整性。所有安装高度在feet(1.8m)以上的设备必须检查吊装过程2.2.1.LiftingEquipmentRequired:吊装设备要求:Trackroller-minimumcapacity:540kgeachLiftcylindersminimumcapacity:150kgeachAnchorbracket-minimumcapacity:250kgeachHydrauliccylindersminimumcapacity:100kgeachConsole-minimumcapacity:150kg2.2.2.Particul

9、arprocessofliftingseetheliftingprocedure.具体的吊装过程见吊装工艺。安装支承架LifttheAnchorbracketontotherailthe4corners,Makesuregreasewasbestrewedontherail,Andbothsidespacebetweenthesideplateandrailisnomorethan6mm.(seeFigureA).将支撑架吊到轨道的四个角上。保证轨道上涂好润滑油脂。安装时保证支撑架两侧边板和轨道的间距不大于6mm（见图A）。安装增压器InstallthePressureIntensifiero

10、ntheDrillFloorFrameby8-90Ublotand8-M12nut.makesurethePressureIntensifierwithoutThrottleValvesidewastheoutsideoftheDrillFloor(seeFigureA).用8个M12螺栓、螺母将增压器安装到钻台结构上，保证增压器没有节流阀的一侧朝向钻台舷外（见图A）。DRILLFLOORSKIDDINGUNIT钻台滑移装置5585SHEET5OF10DRILLFLOORSKIDDINGUNIT钻台滑移装置FigureAInstallblock安装阀块InstalltheblockontheD

11、rillFloorFrameby20-M12x30boltandwasher,makesuretheblocksurfacewithholewastheoutsideoftheDrillFloor,makesurethePressureIntensifierwithoutThrottleValvesidewastheoutsideoftheDrillFloor(seeFigureB).用20个M12x30的螺栓及M12垫片将阀块安装到钻台结构上，保证阀块带孔的一面朝向钻台舷外。保证增压器没有节流阀的一侧朝向钻台舷外(见图B)。66866686tTgz229229iiIIwiiii1J165ST

12、ROKDRILLFLOORSKIDDINGUNIT钻台滑移装置lF0DfflLLFLOORSTRUCTURE厂-902”甘-n-i-iliiii=；：#：丄iii36r.JIA.(70125|峙r*-止L占SHEET6OF10iiliiiiiiiiiiii：一jkJI11fF*住歸基辣DRIlTLOORSKIDBEAV10924723至钻科诫6096TODERRICKCPORT/FWDCORNERSHOVNFigureB安装滚轮及顶升缸InstallTrackRollerandLiftingCylinderInstallthetrackrollerandliftingcylinderonthe

13、anchorbracket.Makesurethecentrallineofliftingcylinderwascoincidedwiththerailcentrallineintheverticalview.将滚轮和顶升缸安装到支撑架上，保证顶升缸中心线和轨道中心线一致。InstallHydraulicCylinder安装伸缩缸ConnecttheBoresideofhorizontalhydrauliccylindertotheanchorbracketbythepinandkeepplate,ThenusesubstitutepinconnecttheRODsidetothefixedb

14、racket(willprovidebyRO),thenweldthebrackettotheDrillFloor.Makesurethetoleranceofparallelismforbothpinsnomorethan0.05mm(seeFigureC).Andmakesurethecentrallineofthecylinderwasparallelwiththecentrallineofdrillfloor,thetolerancenomorethan1mm(seeFigureD).将水平伸缩液压缸液压缸侧用销子及挡板连接到支撑架上，然后用销子将活塞端连接到固定的托架上，然后将该托架

15、焊接到钻台上。保证两销子的平行度公差不大于土0.05mm(见图C)，保证液压缸的中心线和钻台中心线平行，公差不大于土1mm(见图D)77877787*iFJ/0.05AFigureCDrillFlooriiREV.OInstallthecontrolconsoleundertheDrillFloorby4-M12X40boltandwasher.R0331-402-401Rev.1EquipmentInstallation-Cantilever&安装控制台DRILLFLOORSKIDDINGUNIT钻台滑移装置SHEET7OF10JACKUPM28888JACKUPM2REV.OSHEET8O

16、F101旳烛上DRILLFLOORSKIDDINGUNIT钻台滑移装置TAGW,4398U110iTjiJ瀾MO,*WJ3OmQQg池曲rfVOI做L“驰1制rmFIDOR5KC倔ATI-4T6科P9HVT2Q叭丄FLOOf毀IW啲”hBFigureD&ElectricConnection连接液压&电气管路RefereneeDrawings:TP10109-R-BM11-XA-0001;TP10109-R-BM11-XT-0001Connect,routeandsecureallhydraulicpiping,hosesandfittingspertheabovedrawingsandsche

17、matics.Makesurenoleakofthepipework.连接好所有液压管路、软管、配件等，确保管路无泄漏。参考图纸：TP10109-R-BM11-XA-0001;TP10109-R-BM11-XT-0001DRILLFLOORSKIDDINGUNITItemsFastenersFastenersBoltGradeBlackFastenersHotDippedSpunGalvanisedZincPlatedXlanCoated8.810.98.810.98.810.98.810.9SizeTorqueLoad(Nm)M5NANANANA5.24.8NANAM6NANANANA911NANAM8NANANANA2229NANAM10NANANANA4560NANAM128712379111791116592M14140197126177NANANANAM16218306196276196276148230M20426599383539383539319449M2473610356629316