调试方案commissioning中英文双语版

1、3.14 Single-machine commissioning, system commissioning and joint commissioning3.14 单机调试、系统调试、联动调试3.14.1 Overall plan of commissioning3.14.1调试总体策划Commissioning work is divided into three stages, which is shown in the figure 3.14.1-1.调试工作分为三个阶段，见图3.14.1-1Single-machine commissioning 单机调试System commis

2、sioning 系统调试Linkage commissioning联动调试Figure 3.14.1-1 Commissioning work图3.14.1-1调试工作Commissioning work of the project mainly includes implementation and management of commissioning of HVAC works, commissioning of electrical works, commissioning of plumbing as well as commissioning of fire fighting w

3、orks.本工程系调试工作主要包括通风空调工程调试、电气工程调试、给排水及消防工程调 试实施及管理工作。1. Commissioning indispensable conditions are shown in the table 3.14.1-1.1、调试具备条件见表3.14.1-1 0Table 3.14.1-1 Commissioning indispensable conditions表3.14.1-1 调试具备条件No.序号Name of system 系统名称Preparatory work before commissioning调试前的准备工作1Electrical syst

4、em 电气系统Installation of electrical equipment is completed. Laying of bridge, medium & low voltage cables and busbar is completed; wiring of secondary control cables is right as per drawings. Installation of power and lighting switchboard is completed; installation and wiring of power equipment are co

5、mpleted; appearance check is qualified. Wiring of various lamps is completed. Wiring of various switch panels is completed.电气设备安装完毕。桥架及中、低压电缆、母线敷设完毕，二次控制电缆按 图纸接线正确。动力、照明配电盘安装完毕，动力设备安装、接线完毕，外 观检查合格。各种灯具接线完成，各种开关面板接线完毕。2HVAC system通风空调系统Stable power supply for air conditioning ventilating equipment, d

6、uct purging is qualified. Stable power supply for air conditioning water system, system flushing is qualified; hydraulic pressure of the system meets requirements; valve is turned on and turned off normally.空调风系统设备供电稳定，风管吹扫合格。空调水系统设备供电稳定，系统 冲洗合格；系统水压满足要求，阀门启闭正常。3System of plumbing as well as fire fi

7、ghting 给排水及 消防系统Connection of equipment and pipeline is correct, it shall check completeness before equipment operates, hydraulic pressure test of pipe system and circulating flushing work of system have been completed.设备和管道连接准确，设备运行前应进行完整性检查，管道系统水压试验与 系统循环清洗工作已经完毕。Organization measures of commissio

8、ning2、调试的组织措施Organization chart of commissioning is shown in the figure 3.14.1-2.(1)调试的组织机构见图3.14.1-2。General contractor总包Team leader (project manager)组长(项目姓理)Owner ABB, Lend LeaseCompany, supervisor, design业主ABB,联实公司监理.设计Deputy team leader (ledinicaldirector of 1he project)副组长项目技术负责人)All construcii

9、on teams各专业施工班蛆Figure 3.14.1-2 Chart of commissioning organization图3.14.1-2调试组织机构图Responsibilities of main personnel for project commissioning are shown in the table 3.14.1-2.(2)项目调试主要人员职责见表3.14.1-2。Table 3.14.1-2 Responsibilities of main personnel for project commissioning表3.14.1-2项目调试主要人员职责No.序号Po

10、st职务Acting personnel 担任人员Responsibilities职责1Team leader组长Project manager 项目经理Be responsible for establishment of commissioning organization, preparation of resources used in commissioning, establishment and implementation of commissioning working system, coordination between MEP and other subcontrac

11、tor at the stage of joint commissioning.负责调试机构的建立，调试需用资源的配备；负责调试工 作制度的建立实施，联动调试阶段机电与其他分包间的协 调。2Deputy teamTechnicalBe responsible for compilation and submission ofNo.序号Post职务Acting personnel 担任人员Responsibilities职责leader副组长director of the project项目技术 负责人organization commissioning method statement, co

12、ordination and communication with related parties as well as management, coordination and cooperation in various commissioning work between the Owner ABB, Lend Lease Company and relevant director of the supervision unit and all other subcontractors; analyze and summarize commissioning result.负责组织调试方

13、案的编制和报审，与外部相关方的协调与 沟通，与业主 ABB、联实公司及监理单位相关负责人和其 他各分包单位各项调试工作的管理、协调与配合。对调试 结果进行分析和技术总结。3Group leader of all disciplines 专业 小组长Professional engineer of commissioning 调试专业 工程师Be responsible for compilation of commissioning method statement and standard operation procedures for this area; safety and tech

14、nical disclosure about commissioning work of this area; make solutions for difficult problems discovered in commissioning in the area of this discipline; ensure safety and reliability of instruments used in the commissioning of this area; implement the commissioning schedule of the area, organizing

15、to collate commissioning materials and issuing commissioning report.负责本区域调试方案和作业指导书的编制；本专业本区域 调试工作的安全、施工技术交底；负责本专业本区域调试 过程中发现疑难问题的解决方案；负责本专业本区域调试 所使用的仪器、仪表的安全和可靠性；负责本专业本区域 调试进度计划的落实，组织整理调试资料并出具调试报告。4Group leader of resource guarantee 资源保障小组长Materialguarantee personnel物资保障人员Be responsible for providi

16、ng commissioning materials.负责提供调试所需物资。5Group leader of emergency handling应急处理小组长Professional engineer 专业工程师Be responsible for handling emergencies occurred in the process of commissioning.负责调试过程中出现应急情况的处理。Instrument and equipment used in commissioning are shown in5.2 Guaranteemeasures for input of c

17、onstruction machinery equipment(3)调试所使用的仪器设备详见7.2施工机械设备投入保证措施”Commissioning process is shown in the figure 3.14.1-3.3、调试流程见图3.14.1-3comrrisson-ns w出器LP唐闾成oomnhsu-gl,g & 方舌三一 P4nr d机trgGn叫法后封 电，变w累窿研试cornrMaolnsg 口1es-ctHca- POWBsystemand -IgllT ng -sf3电气疏、照明量ma.Em 4里百gf 通市inea 一小号一当 ft气中真嘉纭送嚏cMn5r5,

18、c3，一U1& =审Mdltage E-eGtnGe-缶至*TH电卷所系绘词域ccnn-5Bicn-nJa2 Powe- ywn 的 id -gh= ng Byca-Ern 电气5境、照wsyingi-rrachbconnssioiirig delectrcal syttem里，蜕单机调试SingfcmachnccommisBi3nlng of HVACnc pcwe sysLorn遹风中调就心力系里单机iftiK印中曰齐Tibcommi 零畲 laning of口 urribing and fire fighting知如回m塔怵水及沿修灵珏蛇机训认Sinqle-maclhimscornrri

19、tssiljaining ofelectmol system电气某跳敢林塔试SinglQMnadiifW8mlmissining of HVACand power system通风空调及动力累蜿单机说pngl9iiacriin9mmm诒signing ofpLirnblng and fire 11gMing事洋水及金r系圾单缸送试Singfe-madhlnecommisslioniiig cfQtectrical syston电气尊变丝机调送里)EF糙由占ng of HWACand power 5fSterTi风空调良勖力系统单机commM/Qn-nr!eziMDna*皿心&Eystmrn电-

20、R压黑室调试mih91mHmniconiTntssioinrg ofpbjmsing and f lightingsystem培拄水星利褪叁缓单机调优GOHlm_5詈ma ofb-Q3n- powprIflyrliFnand ighHsJJfwrrmtfe气黑系tf、牌明察皆更Sinqle-macrineETiE3onirq nfelectrual system电气小线隼机调试5ing【fri寸 in 号csm 除 Eioming cf hvacond power system通风空调及动力系块单机典式SlngimacnTnoxnniissiofling ofplumbing and fire

21、 flglli？igsystem程潮水於旧功生茨单机旧疑Comnisiorinig ol HVAC and power system 通风色调及动力系蜕再试CofnmiGiQindng M plumbing and fiitf fighling system 绪护水不*叱耳洋调越Coin(nt8ioring of#*rtTcsl sysixn 电气系场调试匚crrffli!；Misng nf HV工厂 扪d pcwefySlrr通风空调吸动力系理诏试CommiGsioring ol plumbing and fii 号ting 4yem 给俳水及消昉融结晡试CofTirrHAhkxiiij u

22、f tecinc3l fiyet&m 电气系蜕调试GCrtimiSSiOraAg OT H AC anc power s呻emSAM空3动力融财Cornnrijisioning of 彳日丽洞system 电气系tft四讯Comirlsscinbig X HVAC and pcwgr system 通风中调及劫力痂境且必Commlonlng of plumb E ard fire fighting syshm 纶揶水技消防系航洞成02- uumlnl-53icn-ng uf LTss LP区睬含同点Cornu iib“nii 口 N例4tmeal syttdfD电气系疏调诫BrnJogl-nG

23、ppeQL!rce WUPR-Y*供应Measurement and adjustment of 1匕Ifreezing flow of LP area. PPMV3410 areaand PPMV MC area and auxiliary roomLP 区、PPMV3410区、PPMVMC区附属房间冷冻总流呈测呈，词藜Commissioning method of HVAC system is shown in the table 3.14.3-4.(2)空调风系统的调试方法见表3.14.3-4 。Table 3.14.3-4 Commissioning method of HVAC sy

24、stem表3.14.3-4空调风系统调试方法No.Commissioning stepsCommissioning requirements序号调试步骤调试要求Measure the rotating speed and current of fan of air conditioning system.空调系统风机转速及电 流的测定Use clip-on ammeter to measure operation current of the fan, use tachometer to measure rotating speed of the fan, inspect whether th

25、ey comply with requirements or not.钳形电流表测量风机的运行电流，用转速表测量风机的转速，检验是否满足要求。Test total blast capacity of HVAC system and pressure in all sections of the unit.通风空调系统总风量、机 组各段压力的测试Confirm test position and quantity of test points in accordance with requirements of the specification.Pressure test shall sele

26、ct micromanometer with proper range to test at all sections of the unit.按规范要求确定测试位置及测点数量。 压力测试应选用适当量程 微压计在机组各段开孔测试。Preliminary measurement of blast capacity of air inlet. 风口风量 的初测Measurement of air inlet of air diffuser adopts air hood, measurement of grating air inlet and twist outlet adopts hot-bu

27、lb anemograph or impeller anemograph.散流器风口测量用风量罩， 格栅风口、旋流风口测量用 热球风速仪或叶轮风速仪。Use benchmark air inlet to debug balance of blast capacity of air inlet;Air balance of air inlet风口风量平衡风口风量的平衡用基准风口法调试；Deviation of blast capacity of air inlet after balance could not be over 5% of designed blast capacity.平衡后风

28、口风量偏差不得超过设计风量的5 %。Commissioning of air conditioning water system(3)空调水系统的调试Air conditioning water system shall conduct flow balance and commissioning respectively based on single circulating system. Hydraulic balance regulation process of water system is shown in the figure 3.14.3-3.空调水系统调试应该以单个循环系统

29、分别进行流量平衡及调试。水系统的水力平衡调 节流程见图3.14.3-3Draw draifig cf air conditioning wdter system； calculate wdler /ield uf all1 balance valvfls: oonfirm GOmpkitiOrt of pressure st nf air cnnditidning wfltfir pipes, walor is clean, waler system and discharge are dean塘制空冽水系统困；廿箕各平衡阀水员；附认空巡水管道试压完成，水质法净，水系线及其排放干净.Turn

30、on all calves of air corditianirig water system, tum off differential valve, air conditioning circulating water purnp operates, systam operates conthuously. discharge air accumulating or the water system again.打开空漏水系统所有湖门，关闭差压相，空调希环水泵迅行1鬣统连城运 行.尊次排冷水系统沼气.Measure total flow of cooling water and chill

31、ed water; measure and adjuBt flow in 却I areas hdudiing LP ;iraa. PPMV 3410 arsa dnd PPMV MC are.者冷战冷却水、冷冻水总流涮定；LP区、PPMV 3410E. PPMV MC区等各区域疝量於定与调整.Test and balance of water flow of balance values of all branches and terminals. jdjuL filter flow according Lo the summiibon of designed waler “。国 ul tur

32、ntiridl equipment of various sy&lerns各分支品端平衡曲水流量的测试与平衡；幅提事个系线末谡设备设计水流 jt之和调整水讹星.Figure 3.14.3-3 Balance of hydraulic system图3.14.3-3水力系统的平衡Test and glance of water flow af nil tenminfll equipmeni 末in普锻音水流源试与平衡Test and adjustment of smoke control system are shown in the table 3.14.3-5.(4)防排烟系统的测试和调整见

33、表3.14.3-5Table 3.14.3-5 Test and adjustment of smoke control system表3.14.3-5防排烟系统的测试调整Contents内容Commissioning requirements调试要求Commissioning of smoke control system排烟系统的调试Test blast capacity of all outlets and then add together, total summation could not be lower than 90% of the stipulated valve.测试各个

34、风口的风量然后相加，所得的总和不得低于规定值的90 %。Commissioning of pressurization air supply system of staircase楼梯间加压送风系 统的调试Total blast capacity meets design requirements, start pressurized fan, and positive pressure value of the staircase shall comply with provisions of designand fire control. Positive pressure value s

35、hall guarantee pressure from corridor, front room and stair is distributed increasingly.总风量满足设计要求，开启加压风机，楼梯间的正压值应符合设计与消防的规定。 正压值应满足走廊 前室一楼梯的压力呈递增分布。(5 ) Determination of indoor temperature, relative humidity and noise ofair-conditioned room(5)空调房间室内温度、相对湿度和噪声的测定Commissioning of temperature and relat

36、ive humidity in indoor air-conditioned room shall be conducted under designed conditions. Comfortable air-conditioned room shall choose the working area where people usually do activity. Number of test points of relative humidity and indoor temperature shall be confirmed as per the table 3.14.3-6.1)

37、室内空调房间的温度、相对湿度的调试应在设计条件下进行。舒适性空调房间应 选择在人经常活动的范围为工作区。室内温度和相对湿度测点数见表3.14.3-6。Table 3.14.3-6Number of test points of temperature and humidity test表3.14.3-6 湿、温度测点数Fluctuation scope波动范围Indoor area = 50m2室内面积 50m2Increase by every 20-50m2每增加20-50m 2A t= 0.52 CA RH= 5- 0%RH5Increase by 3-5 增加3-5Noise dete

38、rmination: measurement method is shown in the figure 3.14.3-4.2)噪音测定：测量方法参见图 3.14.3-4 0Figure 3.14.3-4 Use sound level meter to measure noise 图3.14.3-4 声级计测量噪声Commissioning of water supply & drainage and firefighting system3、给排水及消防系统调试Plumbing of the project includes pipe systems including indoor an

39、d outdoor plumbing, storm sewage system and fire fighting. Plumbing system includes production & domestic water supply system, rainwater recycle system, production & domestic sewage system and rainwater system; firefighting water system includes hydrant water supply system, sprinkler system and wate

40、r fog system.本项目给排水系统包括室内外给水排水、雨污水系统、消防等管道系统。给排水系统 设有生活生产给水系统、雨水回用系统、生活生产污水系统、雨水系统；消防水系统包括 消火栓给水系统、自动喷水灭火系统、水喷雾系统。Plumbing system(1)给排水系统Commissioning of plumbing system1)给排水系统试运转Check protective measures of equipment lubrication, electrical wiring, electrical insulation and rotating parts in accord

41、ance with technical data; make preparations before commissioning;根据技术资料，检查设备润滑、电气接线、电气绝缘、转动部分的防护措施，做好 试车前的准备工作；Equipment commissioning shall be conducted in accordance with technical data of equipment manufacturers; or ask technical personnel of manufacturers to instruct on site; it shall set up com

42、missioning team to make commissioning work of equipment conduct orderly;设备的试车应根据设备厂家的技术资料进行，或要求厂家技术人员在现场进行指 导。成立试车小组，使设备试车工作有序进行；Equipment commissioning shall be started at first, and then conduct single machine commissioning. In the process of commissioning, measure all technical parameters of the

43、equipment; and make commissioning records as per the requirements.设备试车应先点动，然后进行单机试运转。试车当中，对设备的各项技术参数进行 测量，并按要求做好试运转记录。Commissioning of water supply system2)给水系统调试 Indoor and outdoor water supply pipes shall be flushed;室外、室内给水管道，应进行冲洗；Discharge pipe of water washing must be connected to reliable and

44、smooth drainage network. Cross section of drainage pipes shall not be smaller than 60% of the cross section of flushed pipe.水冲洗的排放管必须接入可靠通畅的排水管网。排放管的截面不应小于被冲洗管截 面的60%;Water flushing shall be conducted as per that the maximum flow that the pipe inside may reach is not less than 1.5m/s;水冲洗应以管内可能达到的最大流

45、量不小于1.5m/s的流速进行；The most unfavorable point static water pressure of hydrant at the end shall comply with design requirements.末端最不利点水压应满足设计要求。Commissioning of drainage system3)排水系统调试Operation of liquid level automatic control device complies with design requirements;液位自动控制装置动作符合设计要求；Check soil stack,

46、 timely handle leakage and parts where drainage is not smooth;检查排水立管，对渗漏和排水不畅处，进行及时处理；Check whether indoor drainage system, design requirement and most water distribution points opened at the same time reach rated flow or not;检查室内排水系统，设计要求同时开放的最大的数量配水点是否达到额定流量；Start indoor drainage system as per 1/3

47、 of water distribution points of water supply system, check whether all drainage points are smooth or not and whether connection parts have leakage or not;将室内排水系统，按给水系统的1/3配水点同时开放，检查各排水点是否畅通，接 口处有无渗漏；Firefighting water system(2)消防水系统Commissioning of hydrant system1)消火栓系统调试Commissioning method of ind

48、oor hydrant system is shown in the table 3.14.3-7.3室内消火栓系统调试方法见表 3.14.3-7 。Table 3.14.3-7 Table of commissioning method of indoor hydrant system表3.14.3-7室内消火栓系统调试方法表No.序号Item项目Commissioning contents调试内容1Test of water sourceCheck whether volume of firefighting water tank and elevation comply with des

49、ign requirement or not; verify whether municipal firefighting water水源测试pressure can meet design requirements or not;检查消防水箱的容积、标高是否符合设计要求。核实市政消防水压力能否满 足设计要求；2Test of firefighting water pump 消防水泵测试Water pump operates normally, switchover of main and standby power supply is normal;水泵运行正常，主备用电源切换正常；3Tes

50、t of stabilized pressure pump 稳压泵测试Simulate design starting conditions, stabilized pressure pump shall be started immediately, when reaching designed pressure of the system, stabilized pressure pump shall be stopped automatically;模拟设计启动条件，稳压泵应该立即启动，当达到系统设计压力时，稳压泵 应自动停止运行；4Test of water yield(volume)

51、 at end 末端水量测试Firefighting water volume tested by using end hydrant test equipment is larger than 25L/s.用末端消火栓测试设备测得消防水量大于25L/s。Commissioning of outdoor hydrant system室外消火栓系统的调试Testing methods:测试的方法：Hydrant is connected to pressure gage, to read the gage;A.消火栓接压力表，读表；Turn on the hydrant to spray wat

52、er, spray height of water column is bigger than the height required in the design specification; flow is bigger than 50L/s.打开消火栓喷水，水柱喷射高度大于设计规范要求的高度，流量大于 50L/sCommissioning of sprinkler system is shown in the table 3.14.3-8.2)自动喷水灭火系统调试见表 3.14.8。Table 3.14.3-8 Commissioning of spraying system表3.14.3

53、-8喷淋系统调试No.序号Item项目Commissioning contents调试内容1Test of water source 水源测试Check whether volume of firefighting water tank and elevation comply with design requirement or not; verify whether municipal firefighting water pressure can meet design requirements or not;检查消防水箱的容积、标高是否符合设计要求。核实市政消防水压力能否满 足设计要求

54、；2Test of firefighting water pump 消防水泵测试Water pump operates normally, switchover of main and standby power supply is normal;水泵运行正常，主备用电源切换正常；3Test of stabilizedpressure pump稳压泵测试Simulate design starting conditions, stabilized pressure pump shall be started immediately, when reaching designed pressur

55、e of the system, stabilized pressure pump shall be stopped automatically;模拟设计启动条件，稳压泵应该立即启动；当达到系统设计压力时，稳压泵 应自动停止运行；4Test of alarm valve 报警阀测试Wet alarm valve operates normally, interlocking of alarm bell, pressure switch and pressurized pump is correct.湿式报警阀动作正常，警铃、压力开关、加压泉连锁正确。Test points of water p

56、ressure test for strength of auto sprinkler system shall be located in the lowest point of pipe network of the system. The pipe network does not have leakage; pressure meets design requirements.自动喷水灭火系统水压强度试验的测试点应设在系统管网的最低点，管网无泄漏，压 力满足设计要求。Joint commissioning联动调试After single machine commissioning an

57、d system commissioning of MEP installation works of the project have been completed basically, we shall cooperate with the Owner ABB, Lend Lease Company, general contractor and all subcontractors to establish joint commissioning team, confirm organizational framework of commissioning team and compil

58、e joint commissioning method statement. All parties shall cooperate closely to guarantee that the joint commissioning is successful at the first time.在本项目机电安装工程单机调试和系统调试基本完成之后，我方应配合业主ABB、联 实公司、总包单位及各专业分包共同组成联动调试小组，确定调试小组组织架构，编制联 动调试方案，各方密切协作，保证联动调试一次成功。Main contents of joint commissioning of MEP sys

59、tem are shown in the table3.14.4-1.1、机电系统联动调试的主要内容见表3.14.4-1 0Table 3.14.4-1 Main contents of joint commissioning表3.14.4-1联动调试的主要内容No.序号Name of system系统名称Commissioning contents调试内容1Joint commissioning of electrical system 电气系统联动调试Signal detection, signal feedback, equipment linkage of firefighting e

60、quipment;消防设备的信号检测、信号反馈、设备联动；2Joint commissioning of air conditioning system 空调系统联动调试Whether the operation linkage, automatic regulation, monitoring and operating condition of air conditioning system comply with the standard or not;空调系统设备运行联动、自动调节、监控、运行工况的是否达标；3Joint commissioning of plumbing system