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1、实用标准宝斯通送样电机试验报告试验编号:JEE-SY-C20150324-1编制:审核:批准:日期:文档文档实用标准安徽巨一电驱动系统综合实验室实用标准宝斯通送样电机性能测试报告报告编号:JEE-SY-C20150324-1样品名称:宝斯通电动大巴电机规格/型号:50/100kW数 量:1台生产编号:/申请人:产品开发部项目科申请日期:2015年3月11日申请试验内容:1.电性能测试。试验单位:安徽巨一自动化装备有限公司电驱动系统综合实验室地 址:合肥市包河区江淮重工基地内巨一自动化邮 编:230001电话 :0551- 62249858传 真验地点 :一文档实用

2、标准试验依据标准:GB/T18488.1-2006电动汽车用电机及控制器第1部分:技术条件GB/T18488.1-2006电动汽车用电机及控制器第2部分:试验方法试验结论:见测试结果页主检人:日期:复核人:日期:批准人:日期:安徽巨一自动化装备有限公司电驱动系统综合实验室文档实用标准试验主要仪器设备清单序号名称型号生产厂家编号下次校准日期1AVL测试台架259KWAVL591-0032015年12月文档实用标准测试结果、样品信息表1.1、样品参数项目控制器参数电机参数型号/额定功率/峰值功率(kW)50/10050/100额定转速/峰值转速(rpm)/1200/4000冷却方式液冷液冷IP等级

3、IP67IP67绝缘等级HH工作制S9S9电压等级538VDC538VDC1.2、样品照片、试验信息表序号项目信息备注2.1试验目的1、电动中巴车项目送样电机标定测试。无2.2试验环境25 C, 60% 湿度。无2.3试验内容2、电机静态参数测试;无文档实用标准3、额定功率额定转西下的温升。4、额定功率峰值转速卜的温升。5、效率MAP测试。2.4测试时间2015年3月11日3月20日。无三、测试结果3.1、一般性项目检测结果序号项目标准/技术文件要求测试结果判定1尺寸检查电机(326mm*326mm*475mm ) 2mm控制器(525mm*425mm*182mm)2mm/合格2电机重量 17

4、0 kg 1控制器重量 18.5kg 1电机:170kg控制器:19 kg合格3外观检查外观应平整、无外伤、无污物,标识应清晰完整外观平整、无外伤、无污物,后完整的铭牌标识。合格4安全接地检查电机及其控制器中能触及的可导电部分与外壳接地点处的电阻值/、应大于 0.1 ,接 地点应用明显的接地标志。有明显的接地标识,机壳的接地电阻为:0.17m Q合格5冷态直流电阻电阻值应为 52 m QRu=51.08m QRv=52.03m Q合格文档实用标准Rw=52.08m Q6定子线圈对机壳冷态绝缘电阻测试200M Q1.75G Q合格7定子线圈耐压测试1.76kV工频耐压试验U相漏电流:8.99mA

5、V相漏电流:9.0mAW 相漏电流:8.98mA合格8水套的密封性耐压测试0.3MPa无泄漏合格9电机绕组匝间绝缘面积差和面积偏差均w 5%面积差比较:1.7%面积比较:1.6%合格3.2、齿槽转矩测试结果转速(rpm)损耗转矩(Nm)损耗功率(KW)500-1.5-0.081000-1.8-0.181500-2.1-0.332000-2.6-0.542500-3.4-0.883000-3-0.943500-3.6-1.324000-3.7-1.58文档实用标准反电动势转速(rpm )5001000150020002500300035004000最大值(V)84.6169.1252.5337.

6、9422.8506.9591.4675.5有效值(V)59.6119.5178.4238.9298.5358417.6477温升测试结果额定转速额定功率温升测试结果电驱动系统在 538V的额定电压下,以 1200rpm、50KW 运行约120min 达到热稳定。控制器电机IGBT起始温度(C)566061结束温度(C)5913174温升值(K)37113一 TMTEMP TMIIGBTTEMP TMITEMP40200 TOC o 1-5 h z 02402523514024802468240241351302468023514024032435002470146823683337044795

7、469 036813580227223791464535800000000000000000000000000 01111000000101011111001003.4.2、峰值转速额定功率温升测试结果文档实用标准电驱动系统在 538V的额定电压下,以 4000rpm、50KW运行约53min 电机温度达到161 C,试验结束。_ TM_TEMP_ TMI_IGBT_TEMPTMI_TEMP180160控制器电机IGBT起始温度(C)566366结束温度(C)5816170温升值(K)29843.5、538V外特性3.5.1、538V 电动外特性文档实用标准转矩TORQUE5001000150

8、0200025003000350040002018.518.521.32121.317.916.513.74042.441.841.841.441.638.439.432.76061.558.660.760.160.260.455.852.48080.97880.580.1807975.770.610098.399.799.598.8100.995.993.892.4120117.4118.1117.3116.9118.7116.9112.5112.4140136.3136.5137.1136.9139.8135.8132.7130.3160155.3154.7155.9158.8157153

9、.4153.7151.8180174.3175175.2177.2177.6174.8172.8170.8200196.2195.9196.6198.9197.6194.2192.4188.2220215.2215.6215.5218.2217.3213.1210.5206.7240235.8235.6235.7238.5235.9233.6230.2224.9260255.7256.4255.8257.1255.6252.1249.8244.1文档实用标准280276.3276276277.2273.9270.3267.7253.6300295295294.9295.4293.1290.32

10、85.2320315315.1314.7315.5310.5308.3340334.4334.7334.3335330.3326.8360354.4354.8353.3354.3350.9380373.7373.8374.1373.2369.2400391.9392.4392.7392.6390.9420412.7412.7412.8411.8398.9440431.7431.6431.6430.1460452.5450.9452.7450.1480471.3469.8472.4470.6500491.7489.9492.5489.6520501.6509.7511.8500540546.45

11、43.9543.4560565.1562.6562.4580584.7582.4581.4600605.5603.8603.2620625.2623.8624.3640645642.9643660665.8663.8662.9680685.2683.1683.4700705.8704.7702.9文档实用标准720725.1723.9722.6740745.2744.2744.6760766.1764.3765780785.4783.5783.7800805.3804.4803820825.4823.6823.3840846843.8843.9860866.3863.8863.78808868

12、82.9883900905.5902.1902920927.2924.2923.7940947.3944.8943.9960968963.3952.1980987.5983.410001005.91002.3功率POWER_CALC5001000150020002500300035004000200.971.933.354.415.585.626.065.77402.224.396.568.6710.912.0414.4513.68603.226.149.5312.615.7718.9720.4421.95804.248.1712.6316.7920.9624.8227.7329.551005

13、.1510.4415.6220.7126.4330.1134.3638.69文档实用标准1206.1512.3818.4224.4831.0836.7641.2347.071407.1414.2921.5428.6536.5842.6848.6454.581608.1416.224.4933.2641.1148.1956.3363.521809.1318.3327.5237.1246.4854.963.3171.520010.2720.5130.8841.6451.7360.9870.578.7922011.2722.5533.8445.6856.8866.9377.1486.5424012.

14、3524.6737.0349.9461.7473.3684.3794.1526013.3926.8540.1753.8366.979.2591.55102.2128014.4728.943.3458.0671.784.9398.1106.3130015.4430.8946.3261.8776.7391.18104.5132016.53349.4466.0781.2996.8634017.5135.0552.5170.1686.47102.6936018.5637.1555.574.1991.8538019.539.1458.7678.1396.63文档实用标准740020.5241.0961.

15、6782.22102.3242021.643.2164.8486.21104.4444022.645.1967.7990.0946023.6947.2271.194.2948024.6749.1974.298.5750025.7451.3177.36102.5352026.2653.3680.39104.7154031.4959.1186.6656033.0662.1490.0758035.1165.194.3460035.7465.1697.05文档实用标准62032.7768.29100.2264035.0271.57102.9766036.5671.7106.9668037.7974.6

16、2110.4670038.4877.45113.4672039.0579.37117.3774040.981.95122.3676010.785.55119.9578043.5588.2124.1980045.0685.14127.482045.8387.45131.49文档实用标准84045.891.57135.5786047.7794.4136.9488049.8697.46140.490050.76101.56144.0492051.4599.11147.3694053.1499.92148.3396055103.12151.2598057.44106.55100053.92107.93

17、.5,2、538V 发电外特性文档TORQUE500100015002000250030003500400020-21.7-21.5-23.2-23.5-25.4-26.1-28.7-31.140-43.3-42.8-43.5-44.1-48.2-47.1-51.8-50.560-62.1-61.6-62.6-63.1-65.5-70.1-69.1-71.480-80.8-82-82.5-82.9-87.2-88.9-89.9-90.8100-101.2-101.1-101.8-102-107.1-106.7-108.7-113120-120.3-122.1-119.8-121.6-126.6

18、-128.5-128.9-134.9140-141-138.1-139.8-141.7-146.6-148.3-150.1-154160-158.1-160-158.8-162.2-165.8-166.6-171.9-176.7180-176.3-179.4-178.2-181.8-185.8-188.9-192.5-198.2200-196.9-200-199.6-203.5-206.8-209.6-214.1-218.1220-217.4-217.9-218.8-223.7-227.9-230.1-234.3-239240-236.1-238.6-238.9-244.6-249.4-252

19、.7-256-253.4260-256.5-258.4-259-265.1-270-274.2-277.7实用标准宝斯通大巴电机538V发电外特性转速转矩 功率转矩文档实用标准280-276.6-278-279.2-286.8-289.8-292.6300-295.8-297.5-298.2-305.7-310.3-314.4320-316-317.9-318.5-325.9-328.4-326.1340-335.7-337.4-339.3-345.8-349.6360-356.2-357.7-358.9-367.1-371.6380-375.8-377.5-379.2-386.1-391.5

20、400-394.8-396.6-398-406.1-402.8420-415.6-417.3-418.5-426.6440-434.9-436.6-439.5-446.7460-455.1-457.1-459.9-467.9480-474.5-476.5-479.2-488.8500-494.7-496.7-501.1520-504.4-506.6-510540-549.3-549.6-547.7560-569.1-568.2-567.1580-590.6-587.7-585.8600-611.5-608.7-608.4620-632.3-629-626.7640-650.9-648.1-64

21、6.6660-670.8-668.6-666680-689.6-686.7-685.9700-712.1-707.9-707.1文档实用标准720-731-727.5-726.4740-751.9-748.1-745.9760-772.6-769.2-768780-793.6-789.9-788.2800-812.5-809.1-809.2820-834.1-829.4-830840-853.7-850.6-850860-873.8-869.8-869.3880-892.2-890.4-889.1900-912.9-909.6-908920-934-929.9-930.5940-954.4-9

22、51.3-951.5960-973.7-971-959.4980-993.7-989.91000-1013-1011功率POWER_CALC500100015002000250030003500400020-1.13-2.25-3.64-4.93-6.67-8.18-10.54-12.9840-2.27-4.48-6.83-9.24-12.61-14.79-18.99-21.1660-3.26-6.44-9.83-13.21-17.14-22.02-25.33-29.980-4.23-8.58-12.95-17.37-22.81-27.95-32.97-38.05100-5.3-10.59-1

23、5.99-21.37-28.04-33.53-39.83-47.33文档实用标准120-6.3-12.8-18.82-25.45-33.18-40.39-47.26-56.49140-7.38-14.45-21.96-29.66-38.38-46.6-55-64.52160-8.28-16.76-24.94-33.97-43.4-52.33-62.97-74.03180-9.23-18.78-28-38.08-48.65-59.35-70.55-82.97200-10.3-20.93-31.36-42.6-54.16-65.84-78.46-91.4220-11.38-22.81-34.37-

24、46.84-59.66-72.28-85.86-100.1240-12.36-24.98-37.52-51.22-65.3-79.37-93.81-106.2260-13.43-27.05-40.68-55.52-70.67-86.11-101.7280-14.48-29.12-43.85-60.05-75.84-91.91300-15.49-31.15-46.84-64.01-81.24-98.76320-16.55-33.29-50.03-68.26-85.96-102.4340-17.58-35.33-53.29-72.42-91.49360-18.65-37.46-56.37-76.8

25、8-97.28380-19.67-39.54-59.56-80.85-102.5400-20.67-41.52-62.51-85.05-105.5420-21.76-43.68-65.73-89.35440-22.76-45.72-69.03-93.55460-23.83-47.87-72.24-97.99480-24.84-49.91-75.27-102.4500-25.9-52.01-78.7520-26.41-53.05-80.1540-25.63-56.9-83.01文档实用标准560-26.29-58.98-85.79580-29.41-60.28-88.28600-31.4-62.

26、33-95.06620-31.56-63.97-97.03640-32-66.41-100660-36.5-67.99-103.3680-35.5-69.68-106.7700-36.08-70.24-110.7720-35.81-71.01-114.3740-35.95-78.07-115.7760-37.17-79.97-118780-37.36-82.02-120.6800-37.72-82.81-125.5820-38.7-83.39-130.7840-42.47-83.96-132.1860-43.63-85.14-134.9880-43.96-91.5-138.8900-44.26

27、-93.73-140.3920-46.38-96.21-142.9940-47.5-96.26-147.6960-47.69-98.88-150.9980-47.84-99.87文档实用标准1000-48.32-101.43.6、538V 效率 MAP3.6,1、538V 电动系统效率 MAPEff_C_S50010001500200025003000350040002077.3583.0685.5986.1485.4975.9368.0560.314083.4288.129090.6690.1985.3781.9776.446085.1589.6691.3292.1591.6588.7885

28、.2882.468085.7390.3592.192.8992.4690.0887.4885.1810086.0190.7692.4793.2392.8290.6188.4687.0612086.291.0392.6893.592.8691.1889.1888.0514086.3291.292.7993.6792.9591.3989.7288.4116086.4291.1392.9193.7392.8791.4389.9788.7418086.3991.219393.6192.891.4189.9188.85文档实用标准20086.3491.2492.9893.5992.5591.2889.8

29、588.522086.2191.1792.9393.4192.3790.9389.5688.0524086.1391.1392.993.2692.1490.7489.187.2926085.9891.0692.7993.0791.8290.3488.5786.1428085.7690.9392.7192.9191.5589.8487.6185.5130085.5490.7792.6392.6991.2289.3986.6832085.3190.6292.5492.4990.8288.7134085.0690.4692.4192.290.4287.936084.8190.3192.391.948

30、9.9938084.5390.1492.1291.6689.4640084.2789.9291.9691.3888.9142083.9489.7191.7891.0288.5344083.6789.5491.6190.6946083.3289.3591.490.2248082.9989.1391.2289.8550082.6288.991.0289.3752082.488.6390.8289.0254082.1888.2190.5156082.2488.0290.3458082.2488.0590.2260081.7987.8390.2562080.4187.7690.37文档实用标准6408

31、0.7487.7190.266080.7187.5190.0268080.787.590.2470080.2787.6689.8672080.0287.4289.9374080.0387.3190.127608087.1789.9478079.6687.189.6280079.7886.8789.5582079.3186.489.3784078.5486.4189.3886078.6886.4589.3688078.7586.3489.1690078.3886.388.9592077.8685.9988.9394077.8885.7488.8296077.9185.4988.6298077.7

32、785.65100076.4185.163.6,2、538V 电动电机效率 MAP文档实用标准4三4 =Eff_C_TM50010001500200025003000350040002089.3689.3889.9589.5689.2881.8974.3966.514093.1293.593.7893.5693.1989.485.9780.776093.894.6494.8694.74*91.8388.5885.878094.1195.0295.2895.3394.8692.7690.2888.1110093.9895.2395.4695.5695.0493.0490.9889.5312094

33、.1795.2895.5695.7695.0593.491.5490.2814093.8995.3395.6795.8295.0193.4991.8690.4816093.7395.1295.6495.8494.9293.4691.9890.7118093.5595.1195.6495.7394.8293.3891.8590.7420093.2895.0795.5695.6694.5393.2291.7390.3922093.0394.8795.595.4594.3292.8691.4489.8924092.7294.6895.4495.394.0892.6590.9989.11文档实用标准2

34、6092.5494.6395.2595.0993.7692.1990.4187.9828092.2494.4795.1894.9693.4991.7489.4787.3730091.894.2395.0994.6993.1391.2688.5732091.5994.1394.9394.5292.7290.6334091.2693.9394.7794.2192.3789.8536091.0293.7294.793.991.9238090.6993.5194.5293.791.4240090.3793.2794.3593.490.8842090.0793.1294.1493.0590.524408

35、9.792.993.9592.7546089.1792.6993.7492.2948088.8992.593.5891.9550088.4792.1693.3691.4652088.3391.9893.1891.1554088.0491.1692.7956087.5890.9992.7558087.8990.8892.660087.6390.9692.6662085.9291.0292.7364086.4590.9792.6866086.1790.7692.6468086.0890.7492.9文档实用标准70085.8690.6892.3972085.7290.5592.5774085.67

36、90.6392.8576085.7590.5492.6478085.5690.4792.2480085.4290.4792.4782085.289.9892.3284084.8589.8492.1486084.8289.8392.2688084.7589.6892.0390084.4789.8991.9492084.4489.6992.194084.4989.6591.8996084.4889.5391.6998083.9989.41100083.2889.213.6,2、538V电动控制器效率MAP文档Eff_C_TMI50010001500200025003000350040002086.

37、5692.9395.1696.1895.7592.7291.4890.674089.5994.2595.9796.996.7995.4995.3494.646090.7794.7396.2697.27*96.6796.2896.038091.195.0996.6697.4497.4797.1196.8996.6810091.5295.3196.8797.5797.6697.3897.2397.2412091.5495.5596.9997.6497.797.6297.4397.5314091.9395.6896.9997.7597.8397.7697.6797.7116092.295.8197.

38、1597.897.8597.8397.8297.8318092.3595.997.2497.7997.8697.997.8897.9120092.5695.9897.2997.8497.997.9297.9597.9122092.6796.197.3197.8697.9497.9297.9597.9524092.8996.2497.3497.8797.9397.9397.9397.97VX10ItHnWZfidD3M0aBMMOOX速m实用标准文档实用标准26092.9196.2297.4297.8897.939897.9697.9128092.9796.2697.497.8597.9297.

39、9397.9297.8730093.1896.3297.4297.8897.9697.9597.8732093.1596.2797.4897.8597.9597.8734093.296.397.5197.8797.8997.8336093.1796.3697.4797.9197.938093.2196.3997.4797.8397.8640093.2596.4197.4797.8397.8442093.1996.3497.597.8397.844093.2896.3997.5197.7846093.4496.497.597.7648093.3696.3597.4897.7250093.3896

40、.4797.4997.7152093.2896.3797.4797.6654092.9896.4197.6456093.596.3897.5158093.1996.5397.5460092.9796.2297.5162093.296.0897.5764093.0296.0897.4366093.2696.0997.368093.3596.0997.27文档实用标准70093.2196.3397.3972092.5896.297.2774092.7496.0197.1876092.8495.9597.2178092.4595.9497.2880092.3195.7196.9882091.6395

41、.7197.3284092.6595.8697.1486093.0395.9196.9988092.5795.9597.0290092.4595.6996.8992091.9295.5696.7194091.8995.3496.896091.9395.296.898092.2795.48100091.4995.163.7,1、538V 发电系统效率 MAP文档实用标准Eff_C_S50010001500200025003000350040002072.4281.8884.9385.685.178.5273.5269.774080.5887.2289.6690.6390.3586.3583.55

42、79.916082.7488.9491.0892.0591.6689.3286.4184.378083.4789.9291.892.8192.6390.4488.1586.1910084.1590.3392.1793.2992.9790.9989.1887.8812084.590.5892.5993.5493.0791.4489.7488.5814084.5490.7792.893.6393.0391.6290.1288.7916084.5590.7392.9193.6992.9891.6390.2889.1318084.5490.7192.8993.6592.9291.5890.2389.1

43、820084.4290.6592.8493.5792.6791.4290.1488.8322084.3190.6792.7593.4392.5391.0289.8388.3324084.0890.6192.6193.2692.2690.8189.2888.0526083.8290.4992.5293.0791.9190.488.71文档实用标准28083.5790.2692.4292.8591.6689.8730083.2190.0792.4492.5991.1989.3332082.9189.9292.3292.3690.7688.9534082.5789.7292.1892.0590.33

44、36082.189.5591.9791.7889.8638081.7889.3591.7291.4489.1840081.3689.1491.5291.1388.7942080.9588.8691.3490.6844080.5288.6191.1290.3346080.0288.3490.989.7848079.5488.0390.6789.3450079.0487.7690.4552078.7387.6290.3954078.4487.2890.3256078.0587.1990.2458078.8587.0590.1960079.0886.8990.262078.3486.7790.166

45、4077.9586.790.1166078.8786.4990.0168077.8786.2789.8870077.358689.92文档实用标准72076.5485.7989.9174075.9586.2589.6776075.6285.9589.5278074.8285.7389.3880074.3185.4589.3882074.4285.1489.2784075.1984.7789.1986074.7584.4789.0488073.9284.9989.0590073.1884.5888.7892073.6584.4188.694072.7584.0188.5996072.3583.9

46、588.5698071.4683.66100070.5983.273.7,2、538V 发电电机效率 MAP文档实用标准S 阳4JQM亨旺建Eff_C_TM50010001500200025003000350040002089.6789.790.1489.5388.9984.8180.5876.744093.493.5193.893.6493.290.4387.7684.466094.2394.5794.7494.7894.2192.4789.8887.888093.9695.0895.2595.3995.0393.1891.0889.1910093.9195.2995.5295.895.32

47、93.5591.8490.4912093.9695.2495.7895.995.3793.8192.1790.9714093.7895.4395.9295.9795.2793.8892.4391.0516093.4895.1895.9195.9795.1693.8292.4691.2718093.1995.0695.8795.9395.0693.7792.3691.2820092.9294.8995.7995.8294.8493.5892.2190.8722092.5194.8895.6195.6894.6893.1991.8890.4424092.3494.7295.4395.4894.36

48、92.991.3790.07文档实用标准26091.9494.695.2895.2794.0692.4890.828091.694.3895.1995.1393.8292.0530091.294.1295.2394.8293.3891.5132090.9193.9795.0794.6292.9491.1634090.5393.7594.8894.3492.5836090.1393.5994.6994.0792.138089.793.3894.4593.7391.4940089.2393.1294.2893.4591.1742088.8992.8794.193.0944088.3992.6693.8792.7446087.8992.4293.6792.2248087.5492.0693.4591.8350086.9691.993.2252086.791.6693.1954086.1291.3893.0156086.1491.4592.3858086.2991.392.8560086.1191.3992.5862085.9591.392.6864085.7391.5392.4766085.9990.5492.5568085.4890.6992.39文档实用标准70085.0890.6592.64

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