安全培训英文版KYTppt课件

1、 trainingDate July 2021Environmental & Safety management officeJapan/Asia Pacific general divisionAGC AutomotiveHisashi Nishiyama. CONTENT General information about KYSafety activity in Japan / Asia4 round KYTTaking picture of your JobShort KY at your shop floor.General information about KY Kiken Yo

2、chi TrainingKiken is “Danger or RiskYochi is “Anticipation or PredictionWhat is KYT ?.history of KYT in JapanStarted zero- accident activity in 1973 because of lots of accident in JapanKYT started in 1978New KYT started in 1982 with “pointing and calling .Hazard(Machine)(Lion)Human Human errorRisk A

3、ssessment find risk by KYT)AccidentCage/FenceKYT.Difference between KY andRAKY：Kyken-Yochoi(Danger-Prediction)RA : Risk Assessment. KYRAscopeSelection of dangertimeobjectiveALL machine, All processDaily jobBrain storming type1 min 5 min(Short-KY)Danger preventionBy personal senseSystematic searchone

4、 year and continuallyDanger preventionByGuard / fenceDifferenceRA seminar.Next time, if you need.Main Safety Activity based on KY and RAFinding risk by Patrol, Near-miss info, KY KY TrainingRA (hardware countermeasure)Short KY at TB, Self-KY(Human error prevention)To achieve “safety cultureApproach

5、from machine-side Approach from human-side.Swiss Cheese ModelPotential risk Risk AccidentMulti-protection Make holes smaller KYManagement(policy)No-guard(hardware)No-Safety manual(software)Human error(human behavior)Make holes smaller by RA.He starts to climb the ladder March 24, 2007Laminated ARGWh

6、at happened?Can you imagine?.The chain was removed from the door of the stocker, and chain was long, being able to enter without pulling the safety plug out.The door of the stockerEmergency stopWhat happened?Can you imagine?. CONTENT General information about KYSafety activity in Japan / Asia4 round

7、 KYTTaking picture of your JobShort KY at your shop floor.PPM of Lost time in Japan / Asia Region(00-04)1 ppm = 1/1,000,000 h.Safety record of 2004 AAJPAATHAMGAACNAIGLAAPHtotalPPMof lost-time004.223.3611.6503.30Lost-time(requiring leave)009636051Restricted(not requiring leave)3201736058Recordable(mi

8、nor)524300032.Three year Safety plan in AsianShare the safety information200520062007Training for safety managerIn Japan(AMG, AIGL)Training of KY, RAImplement of KYImplement of RAContinuous Communication ( Safety Meeting) Patrol, near miss info,.Result of safety activity in Asia in 2006.PPM of Lost

9、time in Japan / Asia Region(05-06)0.38activity.Safety record of 2006 AAJPAATHAMGAACNAIGLAAPHtotalPPMof lost-time0.4200.410.650.2800.38Lost-time(requiring leave)3012107Restricted040311018Recordable418121012157004.223.3611.6503.30Red is in 2004. CONTENT General information about KYSafety activity in J

10、apan / Asia4 round KYTTaking picture of your JobShort KY at your shop floor.- ROUND KYT.Content of 4-ROUND 1) Purpose of KYT 2) What is the KYT 3) Procedure of Kyken: danger/hazard Yochi: prediction Training4) Example of KY.1) Purpose of KY training To prevent injury by increasingSensibility to find

11、 potential (hidden) dangerConcentration Problem solving-mindThis is the training to prevent injury.Idea is very simple, but difficult to keep implementing.) Four Step of KYTfind out potential danger / hazard in your work place, process, machine, and material by using illustration sheet or picturesel

12、ect and focus the most dangerous one think the countermeasures choose the most effective countermeasure and do “pointing and calling to remind potential risk and safety behavior. 3. Procedure of KYTroundProcessKey pointContent of each roundMake sure the potential riskWhat kind of risks are there ?Lo

13、ok at the illustration sheet/picture by all attendant and find out/imagine all potential risk.RSelect the most dangerous onethe most dangerous riskSelect the danger risks and put on them.Select the most dangerous one and put .Make sure the countermeasureWhat will you do ?think the applicable counter

14、measure (safety action) to avoid the risk.Decide the safety actionWe will do thisSelect the most effective countermeasure (safety action) and put *.And “pointing and calling”.Why “Pointing and Calling ?.Pointing and calling(Data from railway research center)nothingcalling pointing pointing & calling

15、Error incident rate2.381.000.750.38Error index100423216Effect index163850100. and calling at railway.practicing Pointing & Calling at the stop mark to prevent the traffic accident. Right side OK, left side OK and front OK. Then he across the road.Stop mark.4R-KY at DBO furnace Job change Example of

16、KY.He is blowing off the cullet by using compressed air during job change. round 1Imagine the potential (hidden risk) in this picture ( you can decide the situation, if not clear )write down the risks as much as possible1 . Get eyes hurt by flying cullet when you blow off the cullet by using compres

17、sed air2. Hit his head against the flame and has a bruise when entering under the blast head.3. Air nozzle hit the body and gives him a bruise because of its high pressure when opening the air valve4. Get the lower back hurt when cleaning the cullet.5. Stumble between step and step, and break the fo

18、ot finger when changing your position. round 2Select the dangerous risk and put .And select the most dangerous one and put . 1 . Get eyes hurt by flying cullets when you blow off the cullet by using compressed air2. Hit his head against the flame and has a bruise when entering under the blast head.3

19、. Air nozzle hit the body and gives you a bruise because of its high pressure when opening the air valve4. Get the lower back hurt when cleaning the cullet.5. Stumble between step and step, and break the foot finger when changing your position. Use safety glasses during cleaning the cullet. Put on h

20、elmet for unusual work.countermeasure：think the countermeasure against the most dangerous risk round 3.Use safety glasses and helmet when cleaning the cullet around blast head.Decide the safety action “pointing and calling safety glasses and helmetYOSHI (OK) round 4.safety glasses and helmet YOSHI (

21、OK).Effective Usage of KYT 4R-KYT (basic training)Short-KYatTool Box MeetingSelf-KYIn front ofMachine orBefore action.Tool box meeting KY Accident information from other plants Near miss information Quality information Production schedule.short time ( 1- 2 minutes) KY by team at tool box meeting Sho

22、rt KY Round 1; OOO becomes ooo, because oooSuppose and speak out 3 5 potential dangersRound 2; choose the most dangerous oneRound 4; when we do ooo, lets do oooo. “pointing and calling . Self (one-person) KY short KY ( 1 minutes) by yourself before touching machine or starting action.This is the mos

23、t useful method to prevent accident.Confirm the right switch, OKmis-operation.Head clearance, OKNarrow area.Signal to co-worker, OKAt the team JobI cant see what my colleague is doing.Not to pinch hand, OKConfirm the surrounding, OK.At the stepWatch step, OK.Watch step, OKAt the step.Repeat and repe

24、at KYT at your working place.increase your sensibility until you can point out the potential danger immediately.End of 4 round KY Training.The Theory of Heinrich Near-miss (Hiyari Hatto) Restricted Recordable Man-day lossDeathUn-safety action Un-safety state 129300.The Theory of Heinrich Near-miss (

25、Hiyari Hatto) Restricted Recordable Man-day lossDeathUn-safety action Un-safety state 129300Review accident. Deploy countermeasure horizontally The Hiyari Hatto campaign The Risk Prediction campaign5-S campaign Reduce hazardous situations and un-safe actions/state to reduce fatal problems .The Theor

26、y of Heinrich Near-miss (Hiyari Hatto) Restricted Recordable Man-day lossDeathUn-safety action Un-safety state 129300.Japan/Asia region Safety Three Year PlanObjectiveTargetMain PlanElementsStandard- 080910JapanAATH,AMGAACN, AAPHAIGL, AAFNto achieve zero accident (injury) workplaceTo build up Risk-free working area (working envir