食品课程设计----火锅底料

1、内蒙古工业大学课程设计说明书技术官员村位于位于亚运城东部，主干道二以东石楼涌以西的地块，占地面积、m2，总建筑面积、m2，共包括地下室南区、地下室北区、地上部分1栋12栋、服务中心、室外工程等多个单体工程。其中住宅面积m2，共12栋，17栋建筑层数为11层，812栋11层（局部复式顶层），首层局部架空，布置公建配套设施。integrated energy, chemicals and textile Yibin city, are the three core pillars of the industry. In 2014, the wuliangye brand value to 73.5

2、8 billion yuan, the citys liquor industry slip to stabilise. Promoting deep development of integrated energy, advanced equipment manufacturing industry, changning district, shale gas production capacity reached 277 million cubic metres, built the countrys first independent high-yield wells and pipel

3、ines in the first section, the lead in factory production and supply to the population. 2.1-3 GDP growth figure 2.1-4 Yibin, Yibin city, Yibin city, fiscal revenue growth 2.1.4 topography terrain overall is Southwest, North-Eastern State. Low mountains and hills in the city landscape as the main rid

4、ge-and-Valley, pingba small fragmented nature picture for water and the second land of the seven hills. 236 meters to 2000 meters above sea level in the city, low mountain, 46.6% hills 45.3%, pingba only 8.1%. 2.1.5 development of Yibin landscapes and distinctive feature in the center of the city, w

5、ith limitations, and spatial structure of typical zonal group, 2012-cities in building with an area of about 76.2km2. From city-building situation, old town-the South Bank Center construction is lagging behind, disintegration of the old city is slow, optimization and upgrading, quality public servic

6、e resources are still heavily concentrated in the old town together. Southbank Centre has not been formed, functions of the service area space is missing. Meanwhile, peripheral group centres service was weak and inadequate accounting for city development, suspicious pattern could not be formed. As r

7、egards transport, with the outward expansion of cities, cities have been expanding, centripetal city traffic organization has not changed, integrated energy, chemicals and textile Yibin city, are the three core pillars of the industry. In 2014, the wuliangye brand value to 73.58 billion yuan, the ci

8、tys liquor industry slip to stabilise. Promoting deep development of integrated energy, advanced equipment manufacturing industry, changning district, shale gas production capacity reached 277 million cubic metres, built the countrys first independent high-yield wells and pipelines in the first sect

9、ion, the lead in factory production and supply to the population. 2.1-3 GDP growth figure 2.1-4 Yibin, Yibin city, Yibin city, fiscal revenue growth 2.1.4 topography terrain overall is Southwest, North-Eastern State. Low mountains and hills in the city landscape as the main ridge-and-Valley, pingba

10、small fragmented nature picture for water and the second land of the seven hills. 236 meters to 2000 meters above sea level in the city, low mountain, 46.6% hills 45.3%, pingba only 8.1%. 2.1.5 development of Yibin landscapes and distinctive feature in the center of the city, with limitations, and s

11、patial structure of typical zonal group, 2012-cities in building with an area of about 76.2km2. From city-building situation, old town-the South Bank Center construction is lagging behind, disintegration of the old city is slow, optimization and upgrading, quality public service resources are still

12、heavily concentrated in the old town together. Southbank Centre has not been formed, functions of the service area space is missing. Meanwhile, peripheral group centres service was weak and inadequate accounting for city development, suspicious pattern could not be formed. As regards transport, with

13、 the outward expansion of cities, cities have been expanding, centripetal city traffic organization has not changed,技术官员村位于位于亚运城东部，主干道二以东石楼涌以西的地块，占地面积、m2，总建筑面积、m2，共包括地下室南区、地下室北区、地上部分1栋12栋、服务中心、室外工程等多个单体工程。其中住宅面积m2，共12栋，17栋建筑层数为11层，812栋11层（局部复式顶层），首层局部架空，布置公建配套设施。integrated energy, chemicals and text

14、ile Yibin city, are the three core pillars of the industry. In 2014, the wuliangye brand value to 73.58 billion yuan, the citys liquor industry slip to stabilise. Promoting deep development of integrated energy, advanced equipment manufacturing industry, changning district, shale gas production capa

15、city reached 277 million cubic metres, built the countrys first independent high-yield wells and pipelines in the first section, the lead in factory production and supply to the population. 2.1-3 GDP growth figure 2.1-4 Yibin, Yibin city, Yibin city, fiscal revenue growth 2.1.4 topography terrain ov

16、erall is Southwest, North-Eastern State. Low mountains and hills in the city landscape as the main ridge-and-Valley, pingba small fragmented nature picture for water and the second land of the seven hills. 236 meters to 2000 meters above sea level in the city, low mountain, 46.6% hills 45.3%, pingba

17、 only 8.1%. 2.1.5 development of Yibin landscapes and distinctive feature in the center of the city, with limitations, and spatial structure of typical zonal group, 2012-cities in building with an area of about 76.2km2. From city-building situation, old town-the South Bank Center construction is lag

18、ging behind, disintegration of the old city is slow, optimization and upgrading, quality public service resources are still heavily concentrated in the old town together. Southbank Centre has not been formed, functions of the service area space is missing. Meanwhile, peripheral group centres service

19、 was weak and inadequate accounting for city development, suspicious pattern could not be formed. As regards transport, with the outward expansion of cities, cities have been expanding, centripetal city traffic organization has not changed, integrated energy, chemicals and textile Yibin city, are th

20、e three core pillars of the industry. In 2014, the wuliangye brand value to 73.58 billion yuan, the citys liquor industry slip to stabilise. Promoting deep development of integrated energy, advanced equipment manufacturing industry, changning district, shale gas production capacity reached 277 milli

21、on cubic metres, built the countrys first independent high-yield wells and pipelines in the first section, the lead in factory production and supply to the population. 2.1-3 GDP growth figure 2.1-4 Yibin, Yibin city, Yibin city, fiscal revenue growth 2.1.4 topography terrain overall is Southwest, No

22、rth-Eastern State. Low mountains and hills in the city landscape as the main ridge-and-Valley, pingba small fragmented nature picture for water and the second land of the seven hills. 236 meters to 2000 meters above sea level in the city, low mountain, 46.6% hills 45.3%, pingba only 8.1%. 2.1.5 deve

23、lopment of Yibin landscapes and distinctive feature in the center of the city, with limitations, and spatial structure of typical zonal group, 2012-cities in building with an area of about 76.2km2. From city-building situation, old town-the South Bank Center construction is lagging behind, disintegr

24、ation of the old city is slow, optimization and upgrading, quality public service resources are still heavily concentrated in the old town together. Southbank Centre has not been formed, functions of the service area space is missing. Meanwhile, peripheral group centres service was weak and inadequa

25、te accounting for city development, suspicious pattern could not be formed. As regards transport, with the outward expansion of cities, cities have been expanding, centripetal city traffic organization has not changed, PAGE 23技术官员村位于位于亚运城东部，主干道二以东石楼涌以西的地块，占地面积、m2，总建筑面积、m2，共包括地下室南区、地下室北区、地上部分1栋12栋、服务

26、中心、室外工程等多个单体工程。其中住宅面积m2，共12栋，17栋建筑层数为11层，812栋11层（局部复式顶层），首层局部架空，布置公建配套设施。integrated energy, chemicals and textile Yibin city, are the three core pillars of the industry. In 2014, the wuliangye brand value to 73.58 billion yuan, the citys liquor industry slip to stabilise. Promoting deep development

27、of integrated energy, advanced equipment manufacturing industry, changning district, shale gas production capacity reached 277 million cubic metres, built the countrys first independent high-yield wells and pipelines in the first section, the lead in factory production and supply to the population.

28、2.1-3 GDP growth figure 2.1-4 Yibin, Yibin city, Yibin city, fiscal revenue growth 2.1.4 topography terrain overall is Southwest, North-Eastern State. Low mountains and hills in the city landscape as the main ridge-and-Valley, pingba small fragmented nature picture for water and the second land of t

29、he seven hills. 236 meters to 2000 meters above sea level in the city, low mountain, 46.6% hills 45.3%, pingba only 8.1%. 2.1.5 development of Yibin landscapes and distinctive feature in the center of the city, with limitations, and spatial structure of typical zonal group, 2012-cities in building w

30、ith an area of about 76.2km2. From city-building situation, old town-the South Bank Center construction is lagging behind, disintegration of the old city is slow, optimization and upgrading, quality public service resources are still heavily concentrated in the old town together. Southbank Centre ha

31、s not been formed, functions of the service area space is missing. Meanwhile, peripheral group centres service was weak and inadequate accounting for city development, suspicious pattern could not be formed. As regards transport, with the outward expansion of cities, cities have been expanding, cent

32、ripetal city traffic organization has not changed, integrated energy, chemicals and textile Yibin city, are the three core pillars of the industry. In 2014, the wuliangye brand value to 73.58 billion yuan, the citys liquor industry slip to stabilise. Promoting deep development of integrated energy,

33、advanced equipment manufacturing industry, changning district, shale gas production capacity reached 277 million cubic metres, built the countrys first independent high-yield wells and pipelines in the first section, the lead in factory production and supply to the population. 2.1-3 GDP growth figur

34、e 2.1-4 Yibin, Yibin city, Yibin city, fiscal revenue growth 2.1.4 topography terrain overall is Southwest, North-Eastern State. Low mountains and hills in the city landscape as the main ridge-and-Valley, pingba small fragmented nature picture for water and the second land of the seven hills. 236 me

35、ters to 2000 meters above sea level in the city, low mountain, 46.6% hills 45.3%, pingba only 8.1%. 2.1.5 development of Yibin landscapes and distinctive feature in the center of the city, with limitations, and spatial structure of typical zonal group, 2012-cities in building with an area of about 7

36、6.2km2. From city-building situation, old town-the South Bank Center construction is lagging behind, disintegration of the old city is slow, optimization and upgrading, quality public service resources are still heavily concentrated in the old town together. Southbank Centre has not been formed, fun

37、ctions of the service area space is missing. Meanwhile, peripheral group centres service was weak and inadequate accounting for city development, suspicious pattern could not be formed. As regards transport, with the outward expansion of cities, cities have been expanding, centripetal city traffic o

38、rganization has not changed,第一章 绪论随着科技的进步和社会的发展，各个地区的美食文化也在不断交流着，一些地区的特色美食也迅速遍布全国，并且受到了极度的欢迎，其中火锅就是一个在今年来风靡全国的一种美食。越来越多的人在和家人或朋友聚餐的时候选择一起来享用这种美食。而随着火锅的风靡，一些简单易学的做法也开始涌现出来，并逐渐被绝大多数人所接受和喜爱。传统的火锅汤料主要分白汤和红汤，随着人们生活水平不断提高，人们对健康也越来越重视，火锅汤料的口味也越来越多样化，以期满足人们对口味、健康等多方面的追求，本次我的设计内容为营养清汤火锅汤料的工艺设计，在配方里加入了甘蔗汁使人们从

39、中既能享受香气浓郁、口感柔和、纯正、清爽的火锅清新味道，又有益与健康。而在整个生产设计过程中对工艺操作点的控制以及对物料衡算的把握，车间设备布置方面都尽可能的周到，尽量达到符合国家标准且又合理的工业化生产。设计总论2.1设计依据 劳动法 食品安全法设计任务书GB5749生活饮用水卫生标准GB/T4789产品中微生物标准中华人民共和国食品卫生法食品添加剂使用卫生标准中华人民共和国食品包装法2.2设计任务年产3千吨火锅汤料（营养清汤）生产车间工艺设计。2.3产品方案2.3.1班次一年工作300天，一日三班，每班工作八个小时，班产量1为2.3.2产品规格每袋火锅汤料净重200克。2.4 产品简介传统

40、火锅汤料，辛辣香浓，油腻丰满，烫食后部分人群会出现口干舌燥、肠胃不适等现象，本次设计针对人们对健康饮食的追求，将具有清热解毒、生津止渴、和胃止呕、滋阴润燥等功能的甘蔗汁加入配方中，制成具有一定营养作用的营养清汤型火锅汤料。原料及配方综述3.1 原料选择原则及依据 按照国标要求，对原料进行严格的选择，除了符合国标要求外，还要根据所生产的产品以及生产产品的工艺流程对原料进行适当的选择2。3.1.1植物油植物油是一种能被大多数人所接受的油脂，而且植物油相对来说比较健康，油的成分中含有多种人类所必须的营养成分，相比于动物油脂，植物油的市场要更大一些。选择依据：符合GB1536一2004的要求。3.1.

41、2 豆瓣酱色泽红亮滋润，、酱香浓郁、咸鲜适口，是火锅中最重要的调味料，能增加鲜味和香味，使汤汁具有香醇味和浓稠。挑选无杂物，色泽好的酱。3.1.3 食用盐在火锅中起着定味和调味提鲜解腻去腥作用。严格按照国家法律法规的规定对食盐的进货渠道以及在生产产品中的含量进行控制，选择依据：符合GB5461的要求。3.1.3 姜末性辛湿，含有挥发油姜辣素，具有特殊的辛辣香味。老姜用于火锅汤料中，能有效地去腥压臊，可提香调味。选择无杂质优质姜末。3.1.4 蒜片大蒜味辛辣气芳，含有挥发油、二硫化合物。大蒜主要用于调味增香和压腥味去异味。选择色白，无变质的干蒜片，便于运输贮存。3.1.6 味精在火锅中起到提鲜、

42、助香增味的作用。选择依据：符合GB8967一2000的要求。3.1.7 花椒味辛性温、麻味浓烈、是火锅汤料色正味纯。选择标准：无霉变、无虫蛀、无异物。3.1.8 大料味甘甜，有强烈而特殊的香气，有温中理气，健胃止呕。用于呕吐，腹胀，腹痛，疝气痛作用。选择标准：无霉变、无虫蛀、无异物。3.1.9 醪糟汁 醪糟是用糯米酿制而成，米粒柔软不烂，酒汁香醇、甘甜可口、稠而不混。调制火锅汤料中加入醪糟汁，能增鲜、压腥和去异味，使汤卤汁具有香甜味。3.1.10 甘蔗汁甘蔗味甘、性寒，具有清热解毒、生津止渴、和胃止呕、滋阴润燥等功能。加入适当比例甘蔗汁使底料香气浓郁、口感柔和、纯正、清爽。3.1.11 其他香

43、辛料可去燥、去腥，润色等功能，伴随湿健脾、祛痰温中、逐寒抗疟疾、健胃消食等保健功能。3.2 产品配方 根据题目要求选择配方3见表2-1表2-1 营养清汤火锅汤料配方原 料百分比（%）原 料百分比（%）原 料百分比（%）花生油豆瓣酱姜末蒜片味精食用盐52165555花椒大料醪槽汁豆豉甘蔗汁冰糖21.511.511.5桂皮山奈草果香叶香草110.80.40.2配方内添加了甘蔗汁，甘蔗汁中含有丰富的糖分、水分和对人体新陈代谢十分有益的各种维生素、脂肪、蛋白质、有机酸、钙、铁等物质。工艺流程4.1生产工艺流程确定原则确定生产工艺流程时必须遵循以下原则4：保证产品符合国家食品安全标准，出口产品还须满足销

44、售地产品质量要求，并保应优先选择先进、科学的工艺流程，以确保生产符合时代要求的、优质适销的产品。应确保产品有市场竞争能力，选择可以提高产品质量和生产效率、降低生产消耗和成本的生产工艺。要选择有利于原料综合利用和对产品经行多层次深加工的流程。选择的流程要能缩短生产周期，减少生产工序和环节，优先采用机械化、连续化作业线。选择的流程要尽量节省厂房和生产设备，特别是要尽量减少特殊的厂房和设备。应结合建厂条件和生产规模选择与生产规模相适应的流程。选择的流程要考虑到安全操作和劳动保护问题，尽量采用封闭式操作，生产过程没有或很少有毒、有害物质与作用的流程。4.2 工艺流程操作要点 在整个工艺过程中对各个步骤

45、进行操作要点5的控制。4.2.1 炒制油加热到100-110左右，加人豆瓣酱、豆豉炒制8一10min左右；加人姜末、蒜片花椒大料炒制5min左右，温度控制在100左右。炒制时应不停的翻动，以免粘锅；炒制时火的大小很关键，火大易糊锅，火太小原料内部的香味和色素不能充分渗出，所以采用中小火为宜。4.2.2 蒸煮以固形物：水=2:5的比例向蒸煮锅里加水，控制温度在100，边熬制边记录色泽、香气等，结合火锅汤料的颜色、香气、口感等感官评价等的变化，来确定火锅底料的最佳熬煮时间。火锅汤料熬煮前20min，颜色红润、油亮，香气浓郁，品质较好，熬煮30min后颜色开始变暗淡，其他指标都较好，40min后后锅

46、底料颜色变色，逐渐失去光泽，并出现混汤现象。综合感官来看，熬煮30min时火锅汤料的各项指标都较好，并使得此时固形物(含油)含量控制在百分之七十以上。4.2.3 暂存本设备为立式暂存储罐，储罐的设计及选型比较简单，一般给出公称的容积及物料的物理性质就可以设计生产了。暂存罐的用途较广泛属通用性不锈钢储存容器。不锈钢暂存罐接口采用国际能用标准快装卡盘式，选用进口316L或304，内表面镜面抛光Ra0.4m，外表面亚光、镜面或2B原色。锈钢储罐管口有液位计接口、呼吸器接口、温度计接口、CIP清洗口、视镜、防爆视灯、SIP灭菌口、进出液口及人孔等。将蒸煮过后的物料迅速转移到无菌暂存罐里，转移过程中应避

47、免污染。食品工厂中的暂存罐一般采用不锈钢材料，选择双层不锈钢暂存罐，以保证温度不降低，高温下杂菌就不易污染，为下一步热灌装打下基础。4.2.4 灌装由于暂存罐是高温暂存的，所以灌装采用无菌热灌装技术，保证整个过程是无菌操作。无菌热灌装无需对产品和包装进行单独灭菌，只需将产品在高温下保持足够长的时间即可对包装材料进行杀菌。热灌装工艺成熟，产品风险性小，操作比较简单，对员工的技能要求不是很高。4.2.5 包装检验 包装前要经过冷却以免将外包装袋烫损。包装检验是根据合同、标准和其他有关规定，对商品的外包装和内包装以及包装标志进行检验。包装检验首先核对外包装上的商品包装标志（标记、号码等）是否与贸易合

48、同相符。对商品主要检验外包装是否完好无损，包装材料、包装方式和衬垫贸物等是否符合合同规定要求。对外包装破损的商品，要另外进行验残，查明货损责任方以及货损程度。对发生残损的商品要检查其是否由于包装不良所引起。对商品的包装检验，除包装材料和包装方法必须符合贸易合同、标准规定外，还应检验商品内外包装是否牢固、完整、干 燥、清洁，是否适于长途运输和保护商品质量、数量的习惯要求。商检机构对进出口商品的包装检验，一般抽样或在当场检验，或进行衡器计重的同时结合进行。4.2.6 成品成品要求包装完好，无胀袋漏袋现象出现，且外包装上的日期、文字、图片、条形码均需要清晰可见，经过检验合格的成品方可出厂。4.3 工

49、艺流程图具体流程图见图 4-1 原 料 油豆瓣酱姜末蒜片花椒大料豆豉 炒 制醪糟汁 盐甘蔗汁 味精冰糖 桂皮山奈 草果香叶 香草水ui shui 蒸 煮 暂 存 灌 装包装及检验 成 品 图4-1 工艺流程图物料衡算5.1 各物料的量物 料质量（kg）原 料质量（kg）物 料质量（kg）花生油豆瓣酱姜末蒜片味精食用盐1684.71518.37121.19121.19142.55142.55花椒大料醪槽汁豆豉甘蔗汁冰糖48.4740.8628.5140.8628.5142.77桂皮山奈草果香叶香草28.5128.5111.405.702.585.2物料衡算5.2.1 各工艺物料衡算（1）炒锅中加

50、入物料为：花生油1684.71kg、豆瓣酱518.37kg、姜末121.19kg、 蒜片121.19kg、花椒48.47kg、大料40.86kg、豆豉40.86kg 炒锅内总物料：1684.71+518.37+121.19+121.19+48.47+40.86+40.86=2689.05kg （2）炒锅中的物料经炒制后，由于原料中的水分和大部分小分子的蒸发，所以 损失率较高达到12%， 此时蒸煮罐中固形物量：2689.050.88=2366.36kg 再加入辅料：醪糟汁28.51kg、盐142.55kg、甘蔗汁28.51kg、味精28.51kg、 冰糖42.77kg、桂皮28.51kg、山奈2

51、8.51kg、草果11.40kg、香叶5.70kg 、 香草2.84kg 加入水量：7127.58kg 蒸煮锅内总物料量：2366.36+28.51+142.55+28.51+28.51+42.77+28.51+28.51+ 11.40+5.7+7127.58=9978.61kg 损失量：322.69kg（3）由蒸煮锅转移到暂存罐内损失率为0.3%，控制固形物在70%， 则水损失量为5909.37kg 此时暂存罐中量：（2366.36+28.51+142.55+28.51+28.51+42.77+28.51+28.51+11.40+5.7） 0.997+（7127.58-5909.37）=40

52、60.69kg 固形物损失量：8.55kg （4）由暂存罐中的物料到达灌装机中，由于设备对物料的损失，损失率为0.3%， 此时灌装机中物料的量为：4060.69 0.997=4048.51kg 损失量：12.18kg灌装后的半成品经过检验包装，挑出胀袋漏袋标志不清等不合格产品，此 时的损失率为1%， 此时物料的量为：4048.510.99=4008.02kg 损失量：40.49kg（6）包装后到成品损失率为0.2%， 成品量为：4008.020.998=4000kg5.2.2物料衡算图 班产量4t物料衡算图详见图5-1原料油 (1684.71kg)豆瓣酱518.37kg姜末121.19kg蒜片

53、121.19kg花椒48.47kg大料40.86kg豆豉40.86kg炒锅 (2689.05kg)损 失 8.02kg损 失 40.19kg损 失 12.18kg损失322.69kg水损失5909.37kg固形物损失8.55kg0.2%0.3%0.3%1%12% 醪糟汁28.51kg 盐142.55kg甘蔗汁28.51kg 味精142.55kg冰糖42.77kg 桂皮28.51kg山奈28.51kg 草果11.40kg香叶5.70kg 香草2.84kg水7127.58kg蒸煮锅 (9978.61kg)灌装 (4048.51kg)暂存罐 (4060.69kg)成品：4000kg包装检验 (400

54、8.02kg) 5-1 物料衡算图第六章 设备选型6.1 设备选型原则在进行设备选型时必须遵循以下原则6:（1）必须满足生产工艺要求。（2）选用的设备要生产效率高，耗能低，且结构紧凑，占有空间及地面小，操作劳动强度低，清洗、维修方便，安全可靠。（3）所选用的设备应满足食品生产卫生要求，易清洗装拆，不对食品造成污染。（4）选用设备时应尽量考虑选用配套的、连续式、自动化程度较高的设备。（5）应尽量选用通用设备，标准定型设备以及实践证明有效的名牌设备。（6）对一些关键又易出故障的设备，应适当考虑设备有足够的富裕量。（7）设备的结构应合理，所用材料能适应各种工作条件（温度、压力、湿度、酸碱度等）。6.

55、2 主要设备参数 整个生产过程中对主要设备进行选型6和计算。6.2.1自动化搅拌燃气炒锅 搅拌方式：搅拌器和刮板结构设计独特，物料搅拌混合更均匀，刮锅更彻底，不易产生糊锅现象。 测温方式：自动测温，特殊的测温结构，使测温信号传递更稳定更准确 倒料方式：锅体自动翻转出料，排料快，彻底。采用内嵌式管道布置，底座表面干净卫生，易清理无死角。 经计算炒锅的班产量为2689.05kg，每班8小时，工作时间为6小时，车间内有两条生产线，所以需要的炒锅的生产能力为，由于设备不能满负荷运作，所以设设备的有效工作能力为75%，故需要设备的生产能力为，所选的设备性能如表6-1： 表6-1自动化搅拌燃气炒锅序号型号

56、全容积L功率kw外形尺寸(长宽高）/mm机重kg台数搅拌器升起后的高度mm内径mm1ZFG-500 5004.624002100190021002295014006.2.2电热搅拌式蒸煮罐 本蒸煮罐具有受热面积大，热效率高、加热均匀、液料沸腾时间短、加热温度容易控制等特点。本罐采用耐酸耐热的奥氏型不锈钢制造，配有压力表和安全阀，外型美观、安装容易、操作方便、安全可靠。蒸煮罐的班产量为9978.61kg，每班8小时，工作时间为6小时，车间内有两条生产线，所以需要的蒸煮锅的生产能力为，由于设备不能满负荷运作，所以设设备的有效工作能力为75%，故需要设备的生产能力为，所选的设备性能如表6-2： 表6

57、-2 电热搅拌式蒸煮罐序号型号容积L功率kw外形尺寸(内径）/mm台数生产厂商2ZQS-100010002.526002九江精业食品机械有限公司6.2.3 I-1B型浓浆泵泵体全部采用不锈钢材料，包装量可在额定范围内无级调整。控制器汉字显示，热封器四路控制温度，可靠的光电检测系统，自动打印批号或生产日期，包装成品上切易撕口。半流体型机：带搅拌装置，可包带渣的粘体，特别适合方便食品调料的包装。火锅底料是含有75%的固形物的浓浆型物料，所以所选的泵应适合浓浆型，所选设备性能如表6-3。表6-3 I-1B型浓浆泵序号型号流量/h扬程m电机功率Kw转速r/min外形尺寸(长宽高）/mm台数生产厂商3I

58、-1B2.56.51207.596013603003304上海泵业制造有限公司6.2.4 暂存罐 暂存罐的设计及选型比较简单，一般给出公称的容积及物料的物理性质就可以设计生产了。储罐的用途较广泛属通用性不锈钢储存容器。不锈钢暂存储罐有液位计接口、呼吸器接口、温度计接口、CIP清洗口、视镜、防爆视灯、SIP灭菌口、进出液口及人孔等。暂存罐的班产量为4060.69kg，每班8小时，工作时间为6小时，车间内有两条生产线，所以需要的暂存罐的生产能力为，由于设备不能满负荷运作，所以设设备的有效工作能力为75%，故需要设备的生产能力为，所选的设备如表6-4：表6-4 暂存罐序号容积L外形尺寸(长宽高）/m

59、m台数生产厂商4600670170020702杭州亿安设备有限公司6.2.5 灌装机灌装采用传统热灌装技术，只需将产品在高温下保持足够长的时间即可对包装材料进行杀菌。传统热灌装工艺成熟，产品风险性小，操作比较简单，对员工的技能要求不是很高。经计算灌装机的班产量为4048.51kg，每班8小时，工作时间为6小时，车间内有两条生产线，所以需要的暂存罐的生产能力为，由于设备不能满负荷运作，所以设设备的有效工作能力为75%，故需要设备的生产能力为，每袋为200g，所以每小时生产2249.15袋，每分钟生产37.48袋，所选设备性能如表6-5。表6-5 无菌热灌装机序号型号生产能力袋/min外形尺寸（长

60、宽高）/mm台数生产厂商5KLG- 40140060012002济南东泰机械制造有限公司6.2.6 CIP清洗系统 CIP就地清洗机利用离心泵清洗液在物料管道和设备容器内进行强制循环，达到清洗的目的。因此不需对管道设备解体，可以提高设备利用率，减轻人工劳动强度。能使生产计划合理化及提高生产能力，与手洗相比，不但没有因作业者之差异而影响清洗效果还能提高产品质量，还能防止作业中的危险，节省清洗剂、蒸汽、水及生产成本等多方面的优点。所选设备参数见表6-6。表6-6 CIP清洗系统序号型号生产能力t/h功率kw外形尺寸(长宽高）/mm容积kg台数生产厂商6SHCP102.218001200145080