HBD系列液控止回蝶阀使用说明书

1、安装、使用产品前，请仔细阅读本使用说明书，并妥善保管以备日后查阅。Before installation and use of the product, please read this manual carefully and retain it for future reference. Hydraulic Control Butterfly ValveHBD系列 液控止回蝶阀OPERATION INSTRUCTIONS使用说明书中国.高能阀门集团有限公司Gaoneng Valve Group Co., Ltd CHINA 18目 录CONTENTS1.产品简介 INTRODUCTION1

2、2.型号说明 TYPE INSTRCTIONS33.标准与规范STANDARDS.44.基本参数BASIC PARAMETERS.45.特殊参数SPECIAL PARAMETERS.56.主要零件选用材料 MATERIALS OF MAIN PARTS.57.产品结构说明 PRODUCTS STRUCTURE68.工作原理及操作说明 WORKING PRINCIPLE & OPERATION NOTES.79.吊装及调试维护 INSTALLATION DEBUGGING & MAINTENANCE.1110、故障分析与排除TROUBLES AND SOLUTIONS .1511

3、.阀门成套供应范围 SUPPLY RANGE 1612.附 件APPENDIX.171.产品简介 INTRODUCTION液控缓闭止回蝶阀是目前国内外较先进的管路控制设备，主要安装于水利、电力、给排水等各类泵站的水泵出口，替代止回阀和闸阀的功能。工作时，阀门与管道主机配合，按照水力过渡过程原理，通过预设的启闭程序，有效消除管路水锤，实现管路的可靠截止，起到保护管路系统安全的作用。The Hydraulic Control Slow-closing Butterfly Valve （Hydraulic Control Butterfly Valve ）is one of advanced con

4、trol equipment which is widely used as a out valve in irrigation works, power stations and various pump stations, replacing non-return valve and gate valve. While working, the valve cooperates with host computer of the pipeline, according to the transition course principle of water conservancy, thro

5、ugh the procedure of opening and closing that is preserved, dispel the pipeline water hammer effectively, realize the ending reliably of the pipeline, and play a role in protecting systematic security of pipeline.本公司生产的液控缓闭止回蝶阀流阻系数小、自动化程度高、功能齐全、性能稳定可靠，是我公司设计人员在广泛搜集、研究、总结国内外同类产品性能的基础上，引入阀门、液压、电气等行业的多

6、项研究成果，厚积而薄发，开发出来的新一代智能化高效节能产品。公司技术力量雄厚，并可根据用户的特殊要求单独进行设计，多方位满足广大用户对该类产品的需要。The Hydraulic Control Slow-closing Butterfly Valve that our coMPany produces features small flow resistance, high level of automation, multifarious functions, steady and reliable performance. The valve is a new generation'

7、;s intelligent energy-efficient product, which designed by our coMPanys designers through collecting, studying, summarizing the domestic and international similar properties of product extensively, and introducing the multiple research results of the valve,hydraulic pressure, and electric trade. Our

8、 coMPany's technical force is rich, and the special requirement that can follow users is designed alone, meet the masses of user's requirements for this kind of product diversely.该产品主要有如下特点：This product mainly has the following characteristica.可取代水泵出口处原电动闸阀和止回阀的功能，并把机、电、液系统集成为一个整体，减少占地面积及基建投

9、资。It can replace the function of the electronic floodgate valve and the non-return valve, which are at the exit of the pump. The machine, electricity, liquid system integrates for one whole, as well as it can reduce floor space and capital expenditure.b.电液控制功能齐全，无需另外配置即可以作为一个独立的系统单机就地调试、控制；也可以作为集散性控

10、制系统（DCS）的一个设备单元，通过I/O通道由中央计算机进行集中管理，与水泵、及其他管道设备实现联动操作；并配有手动功能，无动力电源时也可以实现手动开、关阀，满足特殊工况下的阀门调试、控制要求。The electro-hydraulic control system has multifarious functions, and it can debug, control locally as an independent systematic unit without other additions. It also can be carried on centralized manage

11、ment by the central computer through I/O pass way as a apparatus unit of the collecting and distributing control system (DCS), realize linking and operating with water pump, hydraulic turbine, by-pass valve and other pipelines apparatus. It is furnished with manual function, and can turn on, turn of

12、f the valve manually without power, meet valve debugging, control request under the special operating mode.c.可控性好，调节范围大、适应性强。电液控制系统设有多处调节点，可以按不同的管道控制要求进行启闭程序设置，保证在满足开、关阀条件时，阀门能够自动按预先设定的时间、角度开启和分快关、慢关两阶段。并能实现无电关阀，有效消除破坏性水锤，防止水泵和水轮机组飞逸事故的发生，降低管网系统的压力波动，保障设备的安全可靠运行。The controllability is good, the regu

13、lation range and adaptability is great. The electro-hydraulic control system has several regulation points. It can open and close the valve according to different pipeline control requests, so as to guarantee the valve shut-off and open automatically according to time, angle that set for in advance.

14、 In addition it can be closed without electricity, effectively dispel the destructive water hammer; prevent water pump and hydraulic turbine from splashing, the pressure fluctuation of the pipe network system, guarantee equipments safe and reliable operation.d.主阀密封副为三偏心金属密封或双偏心橡胶密封结构，启闭轻松、密封可靠；并有一道额

15、外加大的偏心，使阀门具有良好的自关闭、自密封性能。中、小口径蝶板设计成流线型平板结构，大口径蝶板设计面双平板桁架式结构，水流平顺，阀门流阻系数小，节能效果明显。The sealing pair of the main valve is triple-eccentric metal sealing or double-eccentric rubbery sealing structure. It is easy to open and close, and the sealing is reliable. It also has an extra enlarge eccentric which

16、makes the valve has a good function of closing and sealing automatically. The disc of the middling and small calibre butterfly valve are designed with streamlined dull and stereotyped structure, heavy-calibre disc is designed with a pair of dull and stereotyped truss type structure, it is small to s

17、queeze, the stream is smooth-going, The energy-conserving result is obvious.2.型号说明 TYPE INSTRCTIONSHB D 7 4 阀门材料Valve materials：C 碳钢Carbon SteelQ 球墨铸铁Spheroidal Cast Iron Ni 镍铬合金铸铁Nickel-chrome cast iron公称压力Nominal Pressure：单位Unit: kg/ 密封材料Sealing materials：H 不锈钢 Stainless Steel X 优质丁腈橡胶 High Qualit

18、y NBR 结构形式Constructure： 3 三偏心结构Triple-eccentric Type 1 双偏心Double Eccentric Type连接方式Connection： 4 法兰连接Flanged Connection液控特征Hydraulic Control Features： 无 重锤式自动保压型 Automatic Pressure Maintaining Heavy Hmmer Type X 蓄能器式 Accumulator Type 驱动方式Drive Mode： 7 液压 Hydraulic 产品类别Valve Type： D 蝶阀Butterfly Valve

19、功能特征Function Features：HB 缓闭止回功能Slow-closing and Non-return3.标准与规范STANDARDS产品标准Products Standards GB/T 14478-1993、 GB/T 12238-1989、 JB/T 8527-1997传动装置Drive DviceJB/T 5299-1998结构长度Constructure LengthGB/T 12221-2005法 兰Flange灰铸铁法兰Gray Cast Flange GB/T 17241.6-1998球墨铸铁法兰Spheroidal Cast Iron FlangeGB 1238

20、0.112380.3-1990钢制法兰Steel FlangeGB/T 91129124-2000蓄能器标准Accumulator StandardGB/T 2352-2003试验与检验 TestGB/T 14478-1997、GB/T 13927-1992质量保证Quality GuaranteeISO9001注：可采用其他有关标准和国外标准，法兰尺寸可按用户要求制造，但应在订货合同中写明。Note: When other related shandards were used, they maybe noted in the contractor or the technical agre

21、ement.4.基本参数BASIC PARAMETERS公称通径Nominal Diameter DN（mm）1504000公称压力级Nominal PressurePN（MPa）0.254.0试验压力Test PressurePs（MPa）密封Sealing11×PN强度Strength15×PN工作压力 Working Pressure （MPa）10×PN介质温度 Applied Temperature （）80适用介质Applied Medium 清水、海水、泥沙水、油品等 Water,Sea Wtaer,Water include Plaster and

22、 Sand,Oil注：1、1MPa=10.2f/c 2、 用于水电站时，密封试验压力可按电站最高静水头计算值。Note: 1、1MPa=10.2f/c 2、When used in hydropower stations, it is accordance with the highest static according to water-column to caculate sealing test pressure.5.特殊参数SPECIAL PARAMETERS公称通径Nominal Diameter10001000开阀时间（可调）Time for Valve Opening(Adju

23、stable)1060 S2090 S关阀时间（可调）Time for Valve Closing(Adjustable)快关Quick closing2.520 S625 S慢关Slow Closing630 S1060 S关阀角度（可调）Angle for Valve Closing (Adjustable)快关Quick Closing75±10°75±10°慢关Slow Closing15±10°15±10°最小流阻系数Min Coeff of Flow Resistance0.10.66.主要零件选用材料

24、 MATERIALS OF MAIN PARTS零 件 名 称Name材 料Materials阀 体Body灰碳素钢Carbon Steel 、铸钢Cast Steel球墨铸铁Spheroidal Cast Iron镍铬合金铸铁Nickel-chrome cast iron蝶 板Disc碳素钢Carbon Steel、铸钢Cast Steel球墨铸铁Spheroidal Cast Iron镍铬合金铸铁Nickel-chrome cast iron阀 轴Shaft不锈钢Stainless Steel、碳素钢Carbon Steel阀体密封面Body Sealing Ring 铜合金Copper

25、Alloy、不锈钢Stainless Steel蝶板密封圈Disc Sealing Ring不锈钢Stainless Steel/柔性石墨层叠Soft graphite、优质丁腈橡胶High Quality NBR滑动轴承Transmission Shaft铜合金Copper Alloy填 料PackingV柔性石墨Soft graphite、形密封圈V- Sealing Ring7.产品结构说明 PRODUCTS STRUCTUREu 阀门主要由阀门本体、传动机构、液压站、电控箱等四部分组成。阀门本体由阀体、蝶板、阀杆、滑动轴承、密封组件等主要零件组成。The valve is made u

26、p by the valve noumenonn, actuator, hydraulic station, and electric control case. The valve noumenonn is made up by valve body, disc, shaft, transmission shaft and sealing package, etc. u 传动机构主要由液压缸、摇臂、支撑墙板（重锤式还有重锤、杠杆等）等连接、传动件组成，是液压动力开、关阀门的主要执行机构。The actuator is made up by the connection and transmi

27、ssion pieces suach as hydraulic jar, rocking arm, support wallboard (haevy hammer type has haevy hammer, lever, etc.) It is the main executive body of valve, which open and close the valve hydraulicaly.u 卧式布置时，传动机构一般采用正向安装；现场空间限制时也可根据用户要求采用反向安装（即传动装置位于阀体的另一侧，见图1图2）。While fixed up horizontally, the a

28、ctuator generally adopts obverse installation. If there is not enough space, you can adopt reverse installation (transmission device is placed on the other side of valve body, see Fig. 1 - Fig. 2).u 液压站包括油泵机组、手动泵、蓄能器、电磁阀、溢流阀、流量控制阀、截止阀、液压集成块、油箱等零部件。The hydraulic pressure station is made up by oil pum

29、p assembly, hand operated pump, accumulator, electromagnetic valve, overflow valve, flow control valve, stop valve, hydraulic pressure integrated lump, oil tank, etc.u 重锤式自动保压型系统中，蓄能器用作系统压力的补偿。In automatic pressure maintaining heavy hmmer type control ssystem, the accumlator can be used as compensat

30、ion of systematic pressure.u 流量控制阀用于开阀时间调节，调节范围见第5节<特殊参数>。The flow control valve is used to adjust the time of opening the valve, see the adjusting range in section 5(Special Parameters).u 手动泵用于系统调试和特殊工况下的阀门启闭。The hand operated pump is use for the systematic debuging and opening and closing th

31、e valve under special operating mode.u 液压系统与阀门本体可以是整体式安装，也可以分开安装。用户未作特殊说明时为分体式安装。The hydraulic system and valve noumenonn can install integrally, as well as install separately. If users dont have special requirements, it is installed separately. When the accumulator type is fixed up vertically, it s

32、hould be installed separately.8.工作原理及操作说明 WORKING PRINCIPLE & OPERATION NOTES本阀电气控制系统按主逻辑元件类别分为普通型和PLC智能控制型，出厂配套一般为普通型，需PLC智能控制型要在订货时说明。各类型又分以下几种主要工况：According to the logic components the electric control systemic divided into common relay type and PLC intellectual control type. The factory alwa

33、ys formed a complete set of the common relay type, and it should be proved while ordering the PLC intellectual control type. The main operating modes of all kinds of divides are as follows:开阀离心泵工况（包括离心式混流泵）：先启动泵，延迟预定时间后开阀，或泵阀同时开启。The operating mode of the opening valves eccentric pump (including the

34、 centrifugal diagonal pump): Start the pump first, delay scheduled time and turn on the valve, or open the pump and the valve at the same time.开阀轴流泵工况（包括轴流式混流泵）：泵阀同时开启，或先开阀至一定角度，再启动泵。The operating mode of the opening valves axial pump (including the axial-flow type diagonal pump): While opening the

35、pump and the valve at the same time, turn on the valve to some angle, and then start the pump.本阀电气控制系统均配有就地控制回路和远程联动控制回路。就地控制回路主要用于现场调试，正常工作时一般均使用远程联动控制回路。This electric control system of the valve is furnished with local controlling circuit and remote tandem controlling circuit. The local controllin

36、g circuit is used to debugging in situ, while the remote tandem controlling circuit is generally used to normal working.油泵电源为AC380V，控制不间断电源为AC220V。The systematic motive power is AC380V, the uninterrupted power supply is AC220V.液压控制原理详见（附件3），电气控制原理详见（附件4）The hydraulic principle dewing see Appendix3,a

37、nd The Electric operation Principle dewing see Appendix4.8.1 自动保压Automatic Packing合上空气开关，接通油泵电源AC380V、控制不间断电源AC220V电源，电源指示灯亮；Close the air switch, connected to pump power AC380V, AC220V control of uninterruptible power supply, power indicator light; “控制电源”转换开关旋到 “开”位置，控制系统自动保压单元自动启动，油泵自动开机给系统充压。当压力增

38、至压力继电器高端设定点（16MPa）后，油泵停机。以后无论在“就地”或“远程”、“开阀”或“关阀”状态，保压功能均有效。即：当系统压力降至压力继电器低端设定点(13MPa)时，油泵自动开启充压， 至高压力设定点停机。Then change the transfer switch to " Open” position, start the automatic pressure maintaining system. The electric motor begins to fill the accumulator with pressure. When the pressure re

39、aches the high-pressure switchs setting number (16MPa), the oil pump shuts，Maintenance is always in effect, in spite of which state the system is on (Locale, remote, Down。 This function of automatic pressure open, close, and etc。 Which is when the system drops the pressure to low-pressure switchs se

40、tting number (13MPa), the oil pump will automatically start to fill the pressure, when reach the high-pressure switchs setting number (16MPa), it shuts down.蓄能器存储的能源足够AC380V动力电源故障、油泵不能启动时，一次全程的开阀或关阀。When the power of AC380V goes wrong, or the oil pump cant work normally, the pressure preserved in th

41、e accumulator can complete a whole course of opening valve or closing valve.将转换开关旋至“关”位置，可解除自动保压功能You can release this function, through changing the transfer switch to "Close” position.8.2 就地控制Locale Operation将转换开关旋至“就地”位。Change the transfer switch to "Locale” position.8.2.1 开阀To open the

42、 valve按就地控制箱上开阀按钮，开阀指示灯亮，则阀门将按设定好的速度开启，直到全开位置（“全开”指示灯点亮）自动停止开阀动作，开阀指示灯自动熄灭Press the locally button of opening-valve, the indicator lamp of opening-valve is bright, and the valve open on the speed adjusted beforehand. When the valve is opened fully, it is stopped, and the full-open indicator lamp lig

43、hts, the opening-valve indicator lamp goes out.调整开阀时间可通过旋转流量控制阀手轮来实现，其开度变化后可以达到不同的开阀时间以适应实际工况，时间调整范围见前表特殊参数。Through rotating the handwheel of the flow control valve to adjust the time of opening the valve. You can change the time in order to meet the practical operating mode. See the time adjusting

44、range in Special Parameters.8.2.2 关阀To close the valve按关阀按钮，关阀指示灯亮，则阀门将按设定好的速度关闭阀门，直到全关位置（全关指示灯点亮）自动停止关阀动作，关阀指示灯自动熄灭。关阀分为快关、慢关两阶段，调整旋转关流量控制阀和油缸尾部的缓闭节流阀来分别实现，其调节范围见前表。Press the button of closing-valve, the indicator lamp of closing-valve is bright, and the valve close on the scheduled speed。 When the

45、 valve is closed fully, it is stopped, and the full-close indicator lamp lights, the closing-valve indicator lamp goes out.Valve closing is divided into fast-close and slow-close. Through rotating the flow valve and the slow-close flow valve at the tail of cylinder you can adjust the speed.8.2.3停止St

46、op阀门在开阀、关阀的过程中，按停止按钮，阀门停止在任意中间位置。You can discontinue movements through pressing the stop button in the course of opening the valve or closing the valve normally. Let the valve be stopped in the arbitrary position.8.3 远程控制Remote Operation将转换开关旋至“远程”位，远程指示灯亮。Turn the transfer switch to the position of

47、 “Remote”, the remote indicator lamp lights.8.3.1开阀To open the valveu 先启泵、后开阀Start the pump first, delay to open the valve.中控室启动水泵，延迟预定时间后，水泵控制继电器常开接点闭合，阀门按预定程序自动开启、保压。将延迟预定时间调定为零，即可实现泵阀同时启动。The remote control panel starts the pump, delay scheduled time, the valve is opened and the system maintains

48、pressure automatically according to scheduled program. The pump and the valve may be arranged to start at the same time through adjusting the scheduled time to 0 sec.u 先开阀、后启泵Open the valve first, delay to start the pump.按远程开阀按钮，油泵启动，阀门随之开启。当阀门开启到一定角度(15度)，启泵行程开关压合，信号发出，中控室启动水泵。开阀按钮同时发出启泵信号，也可实现泵阀同时

49、启动。Press the remote button of opening-valve。The valve begins to open. When open the valve to the station of 15°, the action switch SQ3 is turned off, the electric signal is send out, the remote control panel starts the pump immediately. The electric signal of start-pump can be send out at the s

50、ame time of open valve too.8.3.2关阀To close the valveu 泵阀正常同时关闭The valve and the pump are closed at the same time.水泵停机，电磁阀得电换向，阀门按预定程序关阀。The pump is stopped, at the same time, the electromagnetic valve YV connects with the electricity and change the direction. the butterfly valve close according to t

51、he scheduled program.u 先关阀、后停泵Close the valve first, delay to stop the pump.按下远程关阀按钮，阀门关闭；当阀门关闭到一定角度(75度)，行程开关压合，发出信号，远程控制室停止水泵。Press the remote button of closing-valve。The valve begins to close. When close the valve to the station of 75°, the action switch SQ4 is turned off, the electric signa

52、l is send out, the remote control panel stops the pump immediately8.3.3联动失电保护Protections of losing the electricity本电控设备接入24V不间断电源。当常规电源失电时，备用电源自动接入，阀门保持当前位置，若需失电关阀，将PLC上I4从0.5改接到0.4即可。The electronic control device access 24V uninterruptible power supply. When conventional power loss of power, standb

53、y power automatically access valve to maintain the current position, For lost electricity off valve on the PLC received I4 changed from 0.5 to 0.4 can.8.3.4远程监控Remote scout and control控制系统除可接收远程开阀、关阀、停止、水泵状态信号外，还输出各种状态信号供远程DCS监控，主要有：阀门位置信号（0º、90º）、开阀15度信号、关阀75度信号、远程状态信号、油泵状态信号、电机过载、开阀超时故障信

54、号、阀门位置420mA模拟量信号等。In addition, the control system also outputs various state signals for remote DCS to control. Such as v Valve position signal (0 º, 90 º), the signal to open valve 15 degrees, 75 degrees off valve signal,remote state, oil pump state, overload, overtime, valve position 420

55、mA signal, and etc.8.4手动操作Manual Operation动力电源失电时时，摇动手动泵，亦可实现阀门启闭。手动功能主要是利用备用电源进行阀门调试，或在特殊情况下的阀门紧急关闭。When the power of AC380V goes wrong , wave the hand operated pump，you can open and close the butterfly valve too.Manual Operation is mainly used to debug the valve , or to close the valve under speci

56、al instance.8.5 压力继电器高、低点调整方法：Pressure relay adjusting看液压原理图，找到压力继电器，用内六角扳手旋转压力继电器尾部的调整螺钉，向左旋，调整的压力降低，向右旋，调整的压力升高。（出厂时都调好）.First, you should confirm the certain pressure relay according to Hydraulic Principle Drawing。Then using a hexagon ring spanner, you may rotate an adjusting bolt at the relays tail. Rotate it leftwards, the adjusting pressure turn lower, Rotate it rightwards, the adjusting pressure turn higher. 其他工况电液控制原理详细说明参看我公司相关产品出厂<安装使用说明书>See notes on other operating modes and electro-hydraulic control principle in our coMPanys pertinentInstall and operati